CN109372858B - Front windshield assembling tool and application method thereof - Google Patents
Front windshield assembling tool and application method thereof Download PDFInfo
- Publication number
- CN109372858B CN109372858B CN201811475971.6A CN201811475971A CN109372858B CN 109372858 B CN109372858 B CN 109372858B CN 201811475971 A CN201811475971 A CN 201811475971A CN 109372858 B CN109372858 B CN 109372858B
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- servo cylinder
- positioning mechanism
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 149
- 239000011521 glass Substances 0.000 claims abstract description 81
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 230000001105 regulatory effect Effects 0.000 claims description 15
- 230000002950 deficient Effects 0.000 claims description 9
- 230000001276 controlling effect Effects 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Abstract
The invention discloses a front windshield assembly fixture and a use method thereof, which relate to the technical field of automobile glass assembly and are suitable for automobiles, wherein the automobiles comprise front windshields and comprise: the glass lifting mechanism comprises a support, a workbench arranged on the support, a glass die, a human-computer interface device, a display and an alarm, wherein an upper edge profiling, a light shielding plate, a first rotary pressing mechanism, a second rotary pressing mechanism, a front-back positioning mechanism, a centering positioning mechanism, a fixed glass sucker, a lower edge mounting hand wheel and a pre-positioning mechanism are arranged on the glass die, an electric cabinet, a vacuum pump, a glass lifting mechanism and an industrial personal computer are arranged on the support and positioned on the lower side of the workbench, the vacuum pump is connected with the fixed glass sucker, the upper end of the glass lifting mechanism is connected with the lower end of the glass die, and a product detection device is arranged on one side of the glass lifting mechanism. The device has the characteristics of accurately positioning the front windshield and detecting the positioned front windshield.
Description
Technical Field
The invention relates to the technical field of automobile glass assembly, in particular to a front windshield assembly fixture and a using method thereof.
Background
When the front windshield of the automobile is installed, the front windshield needs to be connected with a rearview mirror of the automobile, a rearview mirror seat metal part and a front windshield are nonmetal parts, and the front windshield and the rear windshield are connected in an assembling mode.
In the prior art, when the front windshield is connected with the rearview mirror seat, manual operation is mostly adopted, and when the glass edge is positioned, the cylinder is used for pressing, so that the bonding position of the mirror seat cannot be ensured, and the bonding quality is difficult to meet the requirement.
Disclosure of Invention
The invention aims to provide a front windshield assembling tool which is used for solving the technical problems.
The technical scheme adopted by the invention is as follows:
front windshield assembly fixture is adapted to the car, the car includes front windshield, includes: the device comprises a bracket, a workbench, a glass die, a first rotary pressing mechanism, a second rotary pressing mechanism, a front-back positioning mechanism, a centering positioning mechanism, a fixed glass sucker, a lower edge strip mounting hand wheel, a pre-positioning mechanism, a man-machine interface device, an electric cabinet, a display, a vacuum pump, a glass lifting mechanism, a light screen, an industrial personal computer, a product detection device, an upper edge strip profiling and an alarm;
the upper end of the support is provided with the workbench, the upper surface of the workbench is provided with the glass mold, the shape of the glass mold is matched with that of the front windshield, the glass mold is provided with a first arc side, a second arc side, a first straight side and a second straight side, the first arc side is opposite to the second arc side, the first straight side is opposite to the second straight side, the middle position of the first straight side and the middle position of the second straight side are respectively provided with a centering positioning mechanism, the middle position of the first arc side is provided with a light shielding plate, the two sides of the first arc side, which are positioned on the light shielding plate, are respectively provided with a front positioning mechanism and a rear positioning mechanism, a first rotary pressing mechanism is respectively arranged between each front positioning mechanism and the light shielding plate, an included angle formed between the first straight side and the first arc side and the second straight side and each second arc side are opposite to each other, each included angle formed between the second straight side and the first arc side is provided with a plurality of arc side strips, each arc side is provided with a plurality of first arc side fixing strips, each arc side is provided with a plurality of fixing strips, and the fixing strips are arranged on the upper surfaces of the glass mold;
the support is provided with a first support plate and a second support plate, the first support plate and the second support plate are respectively arranged on the lower side of the workbench, the second support plate is positioned on the lower side of the first support plate, the first support plate is provided with a glass lifting mechanism, the upper end of the glass lifting mechanism is connected with the lower surface of the glass die, one side of the glass lifting mechanism is provided with a product detection device, the second support plate is provided with an industrial personal computer and a vacuum pump, the vacuum pump is connected with a fixed glass sucker, and the product detection device is in signal connection with the industrial personal computer;
the man-machine interface device, the display and the alarm are arranged on one side of the glass mold on the workbench, wherein the man-machine interface device is respectively in signal connection with the alarm, the display, the first rotary pressing mechanism, the second rotary pressing mechanism, the front-back positioning mechanism, the centering positioning mechanism, the pre-positioning mechanism, the vacuum pump, the glass lifting mechanism, the industrial personal computer and the product detection device;
one side of the support is provided with the electric cabinet, and the electric cabinet is respectively and electrically connected with the man-machine interface device, the display, the vacuum pump, the glass lifting mechanism, the industrial personal computer and the product detection device.
Preferably, the product detection device is a CCD camera.
As a further preferred aspect, the glass lifting mechanism further comprises a camera light source device, wherein the camera light source device is arranged on one side of the glass lifting mechanism and is positioned right above the CCD camera, and the camera light source device is electrically connected with the electric cabinet.
Preferably, the glass lifting mechanism comprises a base, a product carrier mechanism, an X-axis servo cylinder, a Y-axis servo cylinder and a support profiling, wherein the product carrier mechanism is arranged on the upper surface of the base, the support profiling is arranged at the upper end of the product carrier mechanism, the product carrier mechanism is connected with the lower surface of the glass mold through the support profiling, the X-axis servo cylinder and the Y-axis servo cylinder are arranged on the base, the X-axis servo cylinder controls the product carrier mechanism to move in the transverse direction, and the Y-axis servo cylinder controls the product carrier mechanism to move in the longitudinal direction.
As a further preferable mode, the automatic control device further comprises an electromagnetic valve, wherein the electromagnetic valve is arranged on one side, opposite to the electric cabinet, of the support, the electromagnetic valve respectively controls the X-axis servo cylinder and the Y-axis servo cylinder, and the electromagnetic valve is in signal connection with the human-computer interface device.
As a further preferable mode, the automatic control device further comprises a pressure regulating valve, wherein the pressure regulating valve is arranged on one side, opposite to the electric cabinet, of the support, the pressure regulating valve respectively controls the X-axis servo cylinder and the Y-axis servo cylinder, and the pressure regulating valve is in signal connection with the human-computer interface device.
Preferably, the vacuum pump further comprises a pneumatic triple piece, wherein the pneumatic triple piece is arranged on one side, opposite to the electric cabinet, of the support, and the pneumatic triple piece is connected with the vacuum pump.
Preferably, the lower end of the bracket is provided with a plurality of fuma casters.
A method of front windshield assembly comprising the steps of:
s1, coating PU glue on a rearview mirror base of an automobile, and then placing the rearview mirror base into the upper edge strip model;
s2, placing the front windshield on the glass die, and pre-positioning the front windshield through the pre-positioning mechanism;
s3, starting the first rotary pressing mechanism, the second rotary pressing mechanism, the front-rear positioning mechanism and the centering positioning mechanism through the human-computer interface device;
s4, positioning the reference position of the front windshield by the front-rear positioning mechanism, positioning the left side position and the right side position of the front windshield by the centering positioning mechanism, and respectively applying downward pressure to the front windshield by the first rotary pressing mechanism and the second rotary pressing mechanism;
s5, the vacuum pump controls the fixed glass sucker to suck the front windshield and pulls the front windshield downwards, so that the front windshield is attached to the short frame strip of the glass die;
s6, the CCD camera shoots the shape characteristics of the part to be pasted on the front windshield, the KK module moves to the position to be pasted to paste the rearview mirror base and the front windshield, and then the CCD camera returns to the original position and then shoots and detects the pasted front windshield;
s7, the CCD camera photographs the adhered front windshield and outputs picture information to the human-computer interface device, the human-computer interface device receives the picture information and judges the picture information, if judging that the front windshield is defective, the step S8.1 is executed, and if judging that the front windshield is defective, the step S8.2 is executed;
s8.1, the man-machine interface device controls the display to display defective signals and controls the alarm to give an alarm prompt;
s8.2, the X-axis servo cylinder or the Y-axis servo cylinder drives the front windshield to be mounted after being stuck, and after the front windshield is mounted, the X-axis servo cylinder or the Y-axis servo cylinder returns to the original position, and the step S9 is executed;
s9, manually controlling the lower edge strip mounting handwheels to mount the lower frame strips.
According to the invention, through the arrangement of the rotary pressing mechanism, the front-rear positioning mechanism, the centering positioning mechanism and the pre-positioning mechanism, the front windshield can be accurately positioned, and through the arrangement of the product detection device, the pasting position of the front windshield can be detected, and the accuracy of the pasting position of the front windshield can be ensured.
Drawings
FIG. 1 is a top view of a front windshield assembly fixture and method of operation thereof according to the present invention;
FIG. 2 is a front view of the front windshield assembly fixture and method of operation of the present invention;
FIG. 3 is a right side view of the front windshield assembly fixture and method of operation of the present invention;
FIG. 4 is a perspective view of a glass lifter mechanism in the front windshield assembly fixture and method of operation of the invention;
fig. 5 is a schematic diagram of a process flow in the front windshield assembly fixture and the working method thereof.
In the figure: 1. a display; 2. a human-machine interface device; 3. a light shielding plate; 4. a first rotary compression mechanism; 5. a second rotary pressing mechanism; 6. a front-rear positioning mechanism; 7. a centering positioning mechanism; 8. fixing a glass sucker; 9. a lower edge strip is provided with a hand wheel; 10. a pre-positioning mechanism; 11. pneumatic triplex; 12. an electromagnetic valve; 13. a pressure regulating valve; 14. an electric control box; 15. fu Ma Jiaolun; 16. a vacuum pump; 17. an industrial personal computer; 18. a glass lifting mechanism; 19. a product detection device; 20. an X-axis servo cylinder; 21. a Y-axis servo cylinder; 22. profiling the bracket; 23. a product carrier mechanism; 24. a bracket; 25. a work table; 26. a first support plate; 27. a second support plate; 28. a glass mold; 29. a first arcuate side; 30. a second arcuate side; 31. a first straight side; 32. a second straight side; 33. a camera light source device; 34. a base; 35. profiling the upper edge strip; 36. and a displacement limiting device.
Detailed Description
The invention is further described below with reference to the drawings and specific examples, which are not intended to be limiting.
Examples
As shown in fig. 1-5, the front windshield assembly fixture provided by the invention is suitable for an automobile, the automobile comprises a front windshield, and the front windshield assembly fixture comprises: the glass mold comprises a bracket 24, a workbench 25, a glass mold 28, a first rotary pressing mechanism 4, a second rotary pressing mechanism 5, a front-rear positioning mechanism 6, a centering positioning mechanism 7, a fixed glass sucker 8, a lower edge strip mounting hand wheel 9, a pre-positioning mechanism 10, a man-machine interface device 2, an electric cabinet 14, a display 1, a vacuum pump 16, a glass lifting mechanism 18, a light shielding plate 3, an industrial personal computer 17, a product detection device 19, an upper edge strip profiling 35 and an alarm (not shown in the figure).
Wherein, the upper end of support 24 is equipped with workstation 25, and the upper surface of workstation 25 is equipped with glass mould 28, and glass mould 28 shape and front windshield's shape phase-match, glass mould 28 have first arc side 29, second arc side 30, first straight side 31 and second straight side 32, and first arc side 29 is just right with second arc side 30, and first straight side 31 just right with second straight side 32. As shown in fig. 1, the arc length of the first arcuate side 29 is less than the arc length of the second arcuate side 30.
The middle position of the first straight side 31 and the middle position of the second straight side 32 are respectively provided with a centering positioning mechanism 7. The centering mechanism 7 provided may be used to determine a reference for the front windshield.
The light shielding plate 3 is arranged in the middle of the first arc-shaped side edge 29, so that the light shielding plate 3 can prevent the interference of external light and prevent the external light from causing misjudgment of the product detection device 19. It should be noted that, the side of the first arc side edge 29 far from the second arc side edge 30 is further provided with a top edge profiling 35, the side of the top edge profiling 35 far from the first arc side edge 29 is further provided with a displacement limiting device 36, and the displacement limiting device 36 can prevent the top edge profiling 35 from interfering with the top edge of the front windshield. The upper rim strip profile 35 provided can be used to secure the mirror base of a motor vehicle.
The first arc side edge 29 is provided with a front-back positioning mechanism 6 respectively, a first rotary pressing mechanism 4 is respectively arranged between each front-back positioning mechanism 6 and the light shielding plate 3, a second rotary pressing mechanism 5 is respectively arranged at an included angle formed between the first straight side edge 31 and the first arc side edge 29 and an included angle formed between the second straight side edge 32 and the first arc side edge 29, a lower edge mounting hand wheel 9 and a pre-positioning mechanism 10 are arranged on the second arc side edge 30, and a plurality of fixed glass suckers 8 are arranged on the upper surface of the glass mold 28. The front-rear positioning mechanism 6 is used for determining the specific position of the front windshield, and the first rotary pressing mechanism 4 and the second rotary pressing mechanism 5 can apply downward pressure on the front windshield, so that the front windshield and the adhesive tape are firmly adhered. The fixed glass sucker 8 can fix the front windshield, the front windshield after positioning can be prevented from being offset, and the lower edge strip mounting hand wheel 9 plays an auxiliary role in mounting the lower frame strip, so that the lower frame strip can be mounted more conveniently. The positioning mechanism 10 can position the front windshield to a rough reference position before positioning the front windshield, and can facilitate the follow-up positioning work. It should be noted that, a lever push-pull mechanism (not shown in the figure) is further disposed on the second straight side 32, and the lever push-pull mechanism is connected with the lower edge strip mounting hand wheel 9, and the lever push-pull mechanism can control the lower edge strip mounting hand wheel 9, so as to facilitate manual installation of the lower frame strip.
The bracket 24 has a first support plate 26 and a second support plate 27, the first support plate 26 and the second support plate 27 being disposed on the lower side of the table 25, respectively, and the second support plate 27 being disposed on the lower side of the first support plate 26. Wherein, be equipped with glass-frame riser mechanism 18 on the first backup pad 26, glass-frame riser mechanism 18's upper end is connected with the lower surface of glass mould 28, and one side of glass-frame riser mechanism 18 is equipped with product detection device 19, and wherein, product detection device 19 is the CCD camera, is equipped with industrial computer 17 and vacuum pump 16 on the second backup pad 27, and vacuum pump 16 is connected with fixed glass sucking disc 8, and product detection device 19 and industrial computer 17 signal connection. The product detection device 19 that sets up can detect the position of front windshield after the location, and industrial computer 17 is used for controlling product detection device 19 work, and the vacuum pump 16 that sets up can provide the appeal for fixed glass sucking disc 8 can fix front windshield.
The working table 25 is provided with a man-machine interface device 2, a display 1 and an alarm on one side of the glass mould 28.
The human-computer interface device 2 is respectively connected with an alarm, a display 1, a first rotary pressing mechanism 4, a second rotary pressing mechanism 5, a front-back positioning mechanism 6, a centering positioning mechanism 7, a pre-positioning mechanism 10, a vacuum pump 16, a glass lifting mechanism 18, an industrial personal computer 17 and a product detection device 19 in a signal mode. An electric cabinet 14 is arranged on one side of the bracket 24, and the electric cabinet 14 is electrically connected with the human-computer interface device 2, the display 1, the vacuum pump 16, the glass lifting mechanism 18, the industrial personal computer 17 and the product detection device 19 respectively. When the front windshield is placed on the glass mold 28, the pre-positioning mechanism 10, the centering positioning mechanism 7 and the front-rear positioning mechanism 6 can be controlled by the human-computer interface device 2 to position the front windshield, and then the first rotary pressing mechanism 4 and the second rotary pressing mechanism 5 are controlled by the human-computer interface device 2 to apply downward pressure to the front windshield, so that the front windshield is firmly adhered to the adhesive tape. Then the vacuum pump 16 is controlled by the man-machine interface device 2 to fix the front windshield by the fixed glass sucker 8, and the lower frame strip is manually controlled by the lower edge strip mounting hand wheel 9 to assist the front windshield in mounting the lower frame strip after the front windshield is mounted.
Further, as a preferred embodiment, the front windshield assembly fixture further includes: the camera light source device 33, the camera light source device 33 is disposed at one side of the glass lifting mechanism 18, and the camera light source device 33 is located right above the CCD camera, wherein the camera light source device 33 is electrically connected with the electric cabinet 14. The camera light source device 33 can provide the requirement of shooting light for the CCD camera, and meanwhile, the interference of external light to the shooting of the CCD camera can be avoided.
Further, as a preferred embodiment, the glass-frame lifter 18 includes a base 34, a product carrier mechanism 23, an X-axis servo cylinder 20, a Y-axis servo cylinder 21, and a bracket profile 22. The product carrier mechanism 23 is arranged on the upper surface of the base 34, the upper end of the product carrier mechanism 23 is provided with a bracket profiling 22, the product carrier mechanism 23 is connected with the lower surface of the glass mold 28 through the bracket profiling 22, and the base 34 is provided with an X-axis servo cylinder 20 and a Y-axis servo cylinder 21. The X-axis servo cylinder 20 controls the product carrier mechanism 23 to move in a lateral direction, which is the left-right direction in the drawing, as shown in fig. 4, and the Y-axis servo cylinder 21 controls the product carrier mechanism 23 to move in a longitudinal direction, which is the front-rear direction in the drawing, as shown in fig. 4.
Further, as a preferred embodiment, the front windshield assembly fixture further includes: the electromagnetic valve 12 is arranged on the side, opposite to the electric cabinet 14, of the bracket 24, the electromagnetic valve 12 controls the X-axis servo cylinder 20 and the Y-axis servo cylinder 21 respectively, and the electromagnetic valve 12 is in signal connection with the human-computer interface device 2. In use, the human-computer interface device 2 outputs an instruction for operating the X-axis servo cylinder 20 or the Y-axis servo cylinder 21 to the electromagnetic valve 12, so that the electromagnetic valve 12 controls the X-axis servo cylinder 20 or the Y-axis servo cylinder 21 to operate.
Further, as a preferred embodiment, the front windshield assembly fixture further includes: the pressure regulating valve 13, the pressure regulating valve 13 is set up on the opposite side of the bracket 24 with electric cabinet 14, the pressure regulating valve 13 controls the servo cylinder 20 of the X axis and servo cylinder 21 of the Y axis separately, the pressure regulating valve 13 is connected with signal of the man-machine interface device 2. In use, a command to increase or decrease the pressure of the X-axis servo cylinder 20 or the Y-axis servo cylinder 21 is output to the pressure regulating valve 13 through the human-machine interface device 2, so that the pressure regulating valve 13 controls the X-axis servo cylinder 20 or the Y-axis servo cylinder 21 to increase or decrease the output pressure.
Further, as a preferred embodiment, the front windshield assembly fixture further includes: the pneumatic triple piece 11, the pneumatic triple piece 11 is arranged on the side, opposite to the electric cabinet 14, of the support 24, and the pneumatic triple piece 11 is connected with the vacuum pump 16. The pneumatic triplet 11 can be provided to vent the vacuum pump 16 and also to remove water vapor from the gas.
Further, as a preferred embodiment, the front windshield assembly fixture further includes: the lower end of the support 24 is provided with a plurality of fuma casters 15.
The method for assembling the front windshield comprises the following steps: s1, coating PU glue on a rearview mirror base of an automobile, and then placing the rearview mirror base into the upper edge strip profiling.
S2, placing the front windshield on the glass die, and pre-positioning the front windshield through the pre-positioning mechanism.
S3, starting the first rotary pressing mechanism, the second rotary pressing mechanism, the front-rear positioning mechanism and the centering positioning mechanism through the human-computer interface device.
S4, positioning the reference position of the front windshield by the front-rear positioning mechanism, positioning the left side position and the right side position of the front windshield by the centering positioning mechanism, and respectively applying downward pressure to the front windshield by the first rotary pressing mechanism and the second rotary pressing mechanism.
S5, the vacuum pump controls the fixed glass sucker to suck the front windshield and pull the front windshield downwards, so that the front windshield is attached to the short frame strip of the glass die.
S6, the CCD camera shoots the shape characteristics of the part to be pasted on the front windshield, the KK module moves to the position to be pasted to paste the rearview mirror base with the front windshield, and then the CCD camera returns to the original position and then shoots and detects the pasted front windshield.
And S7, photographing the pasted front windshield by the CCD camera, outputting picture information to the human-computer interface device, receiving the picture information by the human-computer interface device, judging the picture information, executing the step S8.1 if the picture information is judged to be defective, and executing the step S8.2 if the picture information is judged to be defective.
S8.1, the man-machine interface device controls the display to display defective signals and controls the alarm to give an alarm prompt.
S8.2, the X-axis servo cylinder or the Y-axis servo cylinder drives the front windshield to be mounted after being stuck, and when the front windshield is mounted, the X-axis servo cylinder or the Y-axis servo cylinder returns to the original position, and the step S9 is executed.
S9, manually controlling the lower edge strip mounting handwheels to mount the lower frame strips.
The foregoing description is only illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention, and it will be appreciated by those skilled in the art that equivalent substitutions and obvious variations may be made using the description and illustrations of the present invention, and are intended to be included within the scope of the present invention.
Claims (9)
1. Front windshield assembly fixture is suitable for the car, the car includes front windshield, its characterized in that includes: the device comprises a bracket, a workbench, a glass die, a first rotary pressing mechanism, a second rotary pressing mechanism, a front-back positioning mechanism, a centering positioning mechanism, a fixed glass sucker, a lower edge strip mounting hand wheel, a pre-positioning mechanism, a man-machine interface device, an electric cabinet, a display, a vacuum pump, a glass lifting mechanism, a light screen, an industrial personal computer, a product detection device, an upper edge strip profiling and an alarm;
the upper end of the support is provided with the workbench, the upper surface of the workbench is provided with the glass mold, the shape of the glass mold is matched with that of the front windshield, the glass mold is provided with a first arc side, a second arc side, a first straight side and a second straight side, the first arc side is opposite to the second arc side, the first straight side is opposite to the second straight side, the middle position of the first straight side and the middle position of the second straight side are respectively provided with a centering positioning mechanism, the middle position of the first arc side is provided with a light shielding plate, the two sides of the first arc side, which are positioned on the light shielding plate, are respectively provided with a front positioning mechanism and a rear positioning mechanism, a first rotary pressing mechanism is respectively arranged between each front positioning mechanism and the light shielding plate, an included angle formed between the first straight side and the first arc side and the second straight side and each second arc side are opposite to each other, each included angle formed between the second straight side and the first arc side is provided with a plurality of arc side strips, each arc side is provided with a plurality of first arc side fixing mechanisms, each arc side is provided with a plurality of glass clamping strips, and each arc side is provided with a plurality of fixing strips;
the support is provided with a first support plate and a second support plate, the first support plate and the second support plate are respectively arranged on the lower side of the workbench, the second support plate is positioned on the lower side of the first support plate, the first support plate is provided with a glass lifting mechanism, the upper end of the glass lifting mechanism is connected with the lower surface of the glass die, one side of the glass lifting mechanism is provided with a product detection device, the second support plate is provided with an industrial personal computer and a vacuum pump, the vacuum pump is connected with a fixed glass sucker, and the product detection device is in signal connection with the industrial personal computer;
the man-machine interface device, the display and the alarm are arranged on one side of the workbench, which is positioned on the glass die, wherein the man-machine interface device is respectively in signal connection with the alarm, the display, the first rotary pressing mechanism, the second rotary pressing mechanism, the front-back positioning mechanism, the centering positioning mechanism, the pre-positioning mechanism, the vacuum pump, the glass lifting mechanism, the industrial personal computer and the product detection device;
one side of the support is provided with the electric cabinet, and the electric cabinet is respectively and electrically connected with the man-machine interface device, the display, the vacuum pump, the glass lifting mechanism, the industrial personal computer and the product detection device.
2. The front windshield assembly fixture of claim 1, wherein the product detection device is a CCD camera.
3. The front windshield assembly fixture of claim 2, further comprising a camera light source device disposed on one side of the glass-frame lifter and directly above the CCD camera, wherein the camera light source device is electrically connected to the electric cabinet.
4. The front windshield assembly fixture according to claim 1, wherein the glass lifting mechanism comprises a base, a product carrier mechanism, an X-axis servo cylinder, a Y-axis servo cylinder and a bracket profile, the product carrier mechanism is arranged on the upper surface of the base, the bracket profile is arranged at the upper end of the product carrier mechanism, the product carrier mechanism is connected with the lower surface of the glass mold through the bracket profile, the X-axis servo cylinder and the Y-axis servo cylinder are arranged on the base, the X-axis servo cylinder controls the product carrier mechanism to move in the transverse direction, and the Y-axis servo cylinder controls the product carrier mechanism to move in the longitudinal direction.
5. The front windshield assembly fixture of claim 4, further comprising an electromagnetic valve, wherein the electromagnetic valve is arranged on one side of the bracket opposite to the electric cabinet, the electromagnetic valve respectively controls the X-axis servo cylinder and the Y-axis servo cylinder, and the electromagnetic valve is in signal connection with the human-computer interface device.
6. The front windshield assembly fixture of claim 4, further comprising a pressure regulating valve, wherein the pressure regulating valve is arranged on one side of the support opposite to the electric cabinet, the pressure regulating valve respectively controls the X-axis servo cylinder and the Y-axis servo cylinder, and the pressure regulating valve is in signal connection with the human-computer interface device.
7. The front windshield assembly fixture of claim 1, further comprising a pneumatic triplet disposed on the bracket opposite the electric cabinet and connected to the vacuum pump.
8. The front windshield assembly fixture of claim 1, wherein a plurality of fuma casters are arranged at the lower end of the bracket.
9. A method for assembling a front windshield, comprising the front windshield assembly fixture according to any one of claims 1 to 8, the method comprising the steps of:
s1, coating PU glue on a rearview mirror base of an automobile, and then placing the rearview mirror base into the upper edge strip model;
s2, placing the front windshield on the glass die, and pre-positioning the front windshield through the pre-positioning mechanism;
s3, starting the first rotary pressing mechanism, the second rotary pressing mechanism, the front-rear positioning mechanism and the centering positioning mechanism through the human-computer interface device;
s4, positioning the reference position of the front windshield by the front-rear positioning mechanism, positioning the left side position and the right side position of the front windshield by the centering positioning mechanism, and respectively applying downward pressure to the front windshield by the first rotary pressing mechanism and the second rotary pressing mechanism;
s5, the vacuum pump controls the fixed glass sucker to suck the front windshield and pulls the front windshield downwards, so that the front windshield is attached to the short frame strip of the glass die;
s6, shooting the shape characteristics of a part to be pasted on the front windshield by a CCD camera, moving a KK module to the position to be pasted to paste the rearview mirror base and the front windshield, and shooting and detecting the pasted front windshield after the CCD camera returns to the original position;
s7, the CCD camera photographs the adhered front windshield and outputs picture information to the human-computer interface device, the human-computer interface device receives the picture information and judges the picture information, if judging that the front windshield is defective, the step S8.1 is executed, and if judging that the front windshield is defective, the step S8.2 is executed;
s8.1, the man-machine interface device controls the display to display defective signals and controls the alarm to give an alarm prompt;
s8.2, the X-axis servo cylinder or the Y-axis servo cylinder drives the front windshield to be mounted after being stuck, and after the front windshield is mounted, the X-axis servo cylinder or the Y-axis servo cylinder returns to the original position, and the step S9 is executed;
s9, manually controlling the lower edge strip mounting handwheels to mount the lower frame strips.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811475971.6A CN109372858B (en) | 2018-12-04 | 2018-12-04 | Front windshield assembling tool and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811475971.6A CN109372858B (en) | 2018-12-04 | 2018-12-04 | Front windshield assembling tool and application method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109372858A CN109372858A (en) | 2019-02-22 |
| CN109372858B true CN109372858B (en) | 2024-03-08 |
Family
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| CN201811475971.6A Active CN109372858B (en) | 2018-12-04 | 2018-12-04 | Front windshield assembling tool and application method thereof |
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| CN109834451A (en) * | 2019-04-08 | 2019-06-04 | 上海维誉自动化设备有限公司 | A kind of online mounting tool of rearview mirror base |
| CN114633105B (en) * | 2022-03-15 | 2023-11-21 | 福耀集团长春有限公司 | Automatic installation device of manger plate strip and trilateral strip |
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| CN109372858A (en) | 2019-02-22 |
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