CN109372272B - Control method for transverse load distribution during translation of component by multi-column module vehicle - Google Patents

Control method for transverse load distribution during translation of component by multi-column module vehicle Download PDF

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Publication number
CN109372272B
CN109372272B CN201811454577.4A CN201811454577A CN109372272B CN 109372272 B CN109372272 B CN 109372272B CN 201811454577 A CN201811454577 A CN 201811454577A CN 109372272 B CN109372272 B CN 109372272B
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module
load
group
steps
vehicles
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CN109372272A (en
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包超锋
王大伟
朱卫军
冯启冰
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Shanghai Baoye Group Corp Ltd
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Shanghai Baoye Group Corp Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • E04G21/16Tools or apparatus
    • E04G21/162Handles to carry construction blocks

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  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
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Abstract

The invention relates to a control method for transverse distribution of load when a multi-column module vehicle translates an overlong member, which comprises the following steps: the bearing capacity of each part of the floor slab and the actual mass distribution of each section of the member are determined; II, secondly: jacking in an empty load stage when the module car group is in a lifting independent control state, and ensuring that a top bracket of each module car just contacts with the lower surface of the lower chord of the truss unit and slightly jacks; thirdly, the method comprises the following steps: wired bridging and parallel connection are carried out between each group of module vehicles, so that synchronous action of each row of module vehicles is ensured; fourthly, the method comprises the following steps: loading and top-testing step by step according to the proportion; fifthly: under the condition of low load, a pressure gauge with small measuring range connected in parallel is adopted to display a pressure value; sixthly, the method comprises the following steps: after each roof test is finished, whether the pressure value displayed by the pressure gauge of each module car group meets the requirement needs to be observed, and the single module car roof lift force can be finely adjusted if necessary. The invention increases the controllability of construction safety and the adaptability of the technical scheme, and improves the safety.

Description

Control method for transverse load distribution during translation of component by multi-column module vehicle
Technical Field
The invention relates to the technical field of civil engineering and steel structure construction, in particular to a control method for transverse load distribution when a multi-column module vehicle translates a component.
Background
The mass distribution of each section of the ultra-long component is unbalanced, so that the load borne by the corresponding module car of each section is different, in addition, when the ground is a floor slab, the bearing capacity of different parts is inconsistent, different loads are required to be borne by each row of module car groups, a specific method is required to be adopted to implement the control of the transverse distribution of the load, so that the purpose of unbalanced load distribution is achieved, for a rigid object with larger length, a plurality of fulcrums are arranged in the length direction, and the gravity load in each fulcrum section is redistributed under the condition that the total mass is not changed. This requirement is difficult to achieve and no good solution has been found before.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a control method for transverse load distribution when a multi-column module vehicle translates a component, and improves the controllability of construction safety and the adaptability of the technical scheme.
In order to solve the technical problem, the invention is realized as follows:
a control method for transverse load distribution during component translation of a multi-column module vehicle is characterized by comprising the following steps:
the method comprises the following steps: through drawing analysis and checking calculation, the bearing capacity of each part of the floor slab and the actual mass distribution of each section of the member are determined, so that the load required to be borne by each group of module cars is determined;
step two: jacking in an empty load stage when the module car group is in a lifting independent control state, and ensuring that a top bracket of each module car just contacts with the lower surface of the lower chord of the truss unit and slightly jacks;
step three: wired bridging and parallel connection are carried out among all groups of module vehicles, so that all rows of module vehicles can synchronously act;
step four: loading and top testing are carried out step by step according to the proportion of 20%, 40%, 60%, 80% and 100% of the total load;
step five: in view of the sensitivity problem of the gauge, the pressure gauge with small range is connected in parallel to display the pressure value under the condition of small load;
step six: after each roof test is finished, whether the pressure value displayed by the pressure gauge of each module car group meets the requirement needs to be observed, and the single module car roof lift force can be finely adjusted if necessary.
The control method for the transverse distribution of the load when the multi-column module vehicle translates the overlong member is characterized in that: in the first step, the pressure distribution value must be adjusted according to a predetermined scheme to ensure that the module car equipment and the floor slab are not overloaded, and the predetermined pressure distribution value must be calculated in advance by strict expertise to ensure the construction safety.
The control method for the transverse distribution of the load when the multi-column module vehicle translates the overlong member is characterized in that: in the second step, in the process of adjusting the pressure distribution value, each group of module cars need to be in an independent control state.
The control method for the transverse distribution of the load when the multi-column module vehicle translates the overlong member is characterized in that: in the third step, a table showing the corresponding relation between the pressure and the pressure value is drawn in advance, so that the load value shared by a certain group of module vehicles can be conveniently and quickly determined by looking up the table.
The control method for the transverse distribution of the load when the multi-column module vehicle translates the overlong member is characterized in that: in the fourth step, the load is judged according to the pressure values shown by the corresponding pressure gauges on the control panels of the modules, and the specific numerical values can be checked through the pressure-load corresponding relation table.
The control method for the transverse distribution of the load when the multi-column module vehicle translates the overlong member is characterized in that: in the sixth step, if the fine adjustment of the lift force of the roof of the individual group module needs to be carried out, the fine adjustment needs to be carried out in the independent control mode, and the load conditions of other group module vehicles are observed at the same time.
The invention has the beneficial effects that: the load coordination distribution mode has good adaptability to the conditions of variable cross-section truss units, truss units with uneven mass distribution in the length direction, module vehicles with uneven distribution and the like, and also has good adaptability to the condition that the span-wise bearing capacity of the floor slab is inconsistent; the grouping arrangement design of the module car groups is very convenient; the fine adjustment operation mode under the synchronous jacking and independent control mode has good applicability to the truss unit with large vertical deflection; and a step-by-step loading mode is adopted, so that the method is very favorable for ensuring the safety of the floor slab in construction.
Drawings
The invention is described in further detail below with reference to the following figures and embodiments:
FIG. 1 is a schematic elevational view of the distribution location of the present invention.
FIG. 2 is a schematic plan view of the distribution position of the present invention.
Detailed Description
As shown in fig. 1 and 2: a control method for transverse load distribution when a multi-column module vehicle translates an overlong member, wherein the overlong member is a steel structural member with the length of more than 60 meters. It comprises the following steps:
the method comprises the following steps: through drawing analysis and checking calculation, the bearing capacity of each part of the floor slab and the actual mass distribution of each section of the member are determined, so that the load required to be borne by each group of module cars 1 is determined; the adjustment of the pressure distribution values must be carried out according to a predetermined scheme to ensure that the module car equipment and the floor slab are not overloaded, and the predetermined pressure distribution values must be calculated in advance by strict expertise to ensure the construction safety.
Step two: jacking in an empty load stage when the module car group is in a lifting independent control state, and ensuring that a top bracket of each module car just contacts with the lower surface of the lower chord of the truss unit and slightly jacks; in the pressure distribution value adjusting process, each group of module vehicles need to be in an independent control state.
Step three: wired bridging and parallel connection are carried out among all groups of module vehicles, so that all rows of module vehicles can synchronously act (walk, lift and the like); and a table showing the corresponding relation between the pressure and the pressure value is drawn in advance, so that the load value shared by a certain group of module vehicles can be conveniently and quickly determined by looking up the table.
Step four: loading and top testing are carried out step by step according to the proportion of 20%, 40%, 60%, 80% and 100% of the total load; the load is judged according to the pressure value shown by the corresponding pressure gauge on each group of module vehicle control panels, and the specific numerical value can be checked through the pressure-load corresponding relation table.
Step five: in view of the sensitivity problem of the gauge, under the condition of low load, a pressure gauge with small range (high sensitivity) connected in parallel is adopted to display the pressure value;
step six: after each roof test is finished, whether the pressure value displayed by the pressure gauge of each module car group meets the requirement needs to be observed, and the single module car roof lift force can be finely adjusted if necessary; if the fine adjustment of the lift force of the roof of the individual group module needs to be carried out, the fine adjustment needs to be carried out in an independent control mode, and the load conditions of other group module vehicles are observed at the same time.
As can be seen from the figure 1, the mass distribution of the truss along the length direction is not uniform, the distribution positions of the module cars are also not uniform, and the bearing capacities of the waffle boards in different areas are not uniform due to the influences of the factors of uniform height and size of the cross section of the truss, non-uniform positions of the support towers, non-uniform positions of concrete columns, non-uniform thicknesses of the waffle boards in different areas and the like. This requires that the load distribution values of the module cars at different positions are reasonably designed in advance to determine the maximum allowable load of the module car at each position. And in the construction process, the actual load of each group of module vehicles is controlled within an allowable reasonable range.
As shown in fig. 2, the five rows of module cars are divided into three groups, and the number of the axes is 12, 8 +8 and 8 +8 from right.

Claims (2)

1. A control method for transverse load distribution during component translation of a multi-column module vehicle is characterized by comprising the following steps:
the method comprises the following steps: through drawing analysis and checking calculation, the bearing capacity of each part of the floor slab and the actual mass distribution of each section of the member are determined, so that the load required to be borne by each group of module cars is determined;
step two: jacking in an empty load stage when the module car group is in a lifting independent control state, and ensuring that a top bracket of each module car just contacts with the lower surface of the lower chord of the truss unit and slightly jacks;
step three: wired bridging and parallel connection are carried out among all groups of module vehicles, so that all rows of module vehicles can synchronously act;
step four: loading and top testing are carried out step by step according to the proportion of 20%, 40%, 60%, 80% and 100% of the total load;
step five: in view of the sensitivity problem of the gauge, the pressure gauge with small range is connected in parallel to display the pressure value under the condition of small load;
step six: after the roof test is finished each time, whether the pressure value displayed by the pressure gauge of each module car group meets the requirement or not needs to be observed, and the fine adjustment of the lift force of the single-group module car roof can be realized.
2. The method for controlling lateral load distribution during translation of a member by a multi-column modular vehicle of claim 1, wherein: in the sixth step, if the fine adjustment of the lift force of the roof of the individual group module needs to be carried out, the fine adjustment needs to be carried out in the independent control mode, and the load conditions of other group module vehicles are observed at the same time.
CN201811454577.4A 2018-11-30 2018-11-30 Control method for transverse load distribution during translation of component by multi-column module vehicle Active CN109372272B (en)

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CN201811454577.4A CN109372272B (en) 2018-11-30 2018-11-30 Control method for transverse load distribution during translation of component by multi-column module vehicle

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3043786C2 (en) * 1980-11-20 1990-03-29 Deuringer, geb. Effenberger, Marianne, 8900 Augsburg Vehicle for the transport of prefabricated room cells, especially made of concrete, e.g. prefabricated garages
WO2004065697A1 (en) * 2003-01-23 2004-08-05 The Mattamy Corporation Carrier beam system for houses
CN102092331A (en) * 2010-12-29 2011-06-15 江阴大桥(北京)工程有限公司 Transport vehicle with lifting device and method thereof for transporting bridge
CN201908260U (en) * 2010-12-29 2011-07-27 北京百善重工有限公司 Transport vehicle with jacking device
CN103422446A (en) * 2013-08-21 2013-12-04 苏州大方特种车股份有限公司 Structure of bridging vehicle for assembling segments
CN207568206U (en) * 2017-11-30 2018-07-03 江苏沪宁钢机股份有限公司 A kind of temporary support system for annular building periphery steel construction
CN108824193A (en) * 2018-06-08 2018-11-16 武汉二航路桥特种工程有限责任公司 Bridge superstructure quickly removes, installation method and its replacement system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3043786C2 (en) * 1980-11-20 1990-03-29 Deuringer, geb. Effenberger, Marianne, 8900 Augsburg Vehicle for the transport of prefabricated room cells, especially made of concrete, e.g. prefabricated garages
WO2004065697A1 (en) * 2003-01-23 2004-08-05 The Mattamy Corporation Carrier beam system for houses
CN102092331A (en) * 2010-12-29 2011-06-15 江阴大桥(北京)工程有限公司 Transport vehicle with lifting device and method thereof for transporting bridge
CN201908260U (en) * 2010-12-29 2011-07-27 北京百善重工有限公司 Transport vehicle with jacking device
CN103422446A (en) * 2013-08-21 2013-12-04 苏州大方特种车股份有限公司 Structure of bridging vehicle for assembling segments
CN207568206U (en) * 2017-11-30 2018-07-03 江苏沪宁钢机股份有限公司 A kind of temporary support system for annular building periphery steel construction
CN108824193A (en) * 2018-06-08 2018-11-16 武汉二航路桥特种工程有限责任公司 Bridge superstructure quickly removes, installation method and its replacement system

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