CN109371519A - A kind of non-twist Gao Danyang washs the production technology of mixed fiber yarn - Google Patents
A kind of non-twist Gao Danyang washs the production technology of mixed fiber yarn Download PDFInfo
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- CN109371519A CN109371519A CN201811129892.XA CN201811129892A CN109371519A CN 109371519 A CN109371519 A CN 109371519A CN 201811129892 A CN201811129892 A CN 201811129892A CN 109371519 A CN109371519 A CN 109371519A
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- China
- Prior art keywords
- danyang
- gao
- twist
- mixed fiber
- fiber yarn
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Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses the production technologies that a kind of non-twist Gao Danyang washs mixed fiber yarn, its process flow is as follows, the stretching of bis- original silk racks of POY → pre- network → mono- roller → yarn cutter → first hot tank → coldplate → scroll tube → tension monitor → bis- rollers → master network → auxiliary roller → second stretching hot tank → tri- rollers → precision oil tanker oils → coiling and molding → full-automatic doffing → fully automatic check packing, wherein, the mass percent of 260/48 cation and 510/576 precursor semi-dull is respectively 20-30% and 70-80%, draw ratio is set as 1.6-1.65 times, 168-172 DEG C of deformation temperature, 148-152 DEG C of setting temperature, and it is wiped on the hot tank slot of upper hot tank with antistatic agent in repiece.It is good that the production technology that the non-twist Gao Danyang washs mixed fiber yarn can produce product physical index, the elasticity and drapability of product fine are realized after road processing afterwards, having product, silk sense is full, soft, dyeing picotement is good, has the non-twist Gao Danyang of the style of hollow out to wash mixed fiber yarn.
Description
Technical field:
It is especially the production technology that a kind of non-twist Gao Danyang washs mixed fiber yarn the present invention relates to dacron thread production field.
Background technique:
With weeding out the old and bring forth the new for fabric, the requirement for spinning also the higher, occurs on the market at present a small amount of non-twist
Gao Danyang washs mixed fiber yarn, spins 178/48 cation using melt and melt spins 560/576 POY semi-dull as raw material, the mixed fiber yarn is raw
Lifting head is difficult during production, broken end is more, and batting is more on board, and the labor intensity of employee is very big, lousiness when sample development and production
More, finished fabric presentation boiling water shrinkage is too big after rear road processing, and cloth cover contraction is more, and positive few from ingredient, cloth cover shows money or valuables one carries unintentionally the problems such as more,
Client's use demand is not achieved in product style, and client does not approve.
Summary of the invention:
The technical problem to be solved by the invention is to provide a kind of product physical index is good, product is realized after rear road processing
Excellent elasticity and drapability, having product, silk sense is full, soft, dyeing picotement is good, there is the non-twist of the style of hollow out
Gao Danyang washs the production technology of mixed fiber yarn.
The technical solution of the invention is as follows, provides a kind of non-twist Gao Danyang production technology for washing mixed fiber yarn, technique
Process is as follows, and the bis- original silk racks of POY → pre- network → mono- roller → yarn cutter → first stretching hot tank → coldplate → scroll tube →
Tension monitor → bis- rollers → master network → auxiliary roller → second stretching hot tank → tri- rollers → precision oil tanker oils → are rolled up
It is packaged around molding → full-automatic doffing → fully automatic check, wherein the matter of 260/48 cation and 510/576 precursor semi-dull
Amount percentage is respectively 20-30% and 70-80%, and draw ratio is set as 1.6-1.65 times, 168-172 DEG C of deformation temperature, is formed
148-152 DEG C of temperature, and wiped on the hot tank slot of upper hot tank with antistatic agent in repiece.
Preferably, the tension ratio of 510/576 precursor semi-dull is 0.54.
Preferably, fixed lifting head bar filar guide is replaced with the filar guide of rotation, to balance 510/576 original semi-dull
Thread tension problem of non-uniform.
Preferably, the line tension C of tension monitor, which cuts range, is set in 25%, tension CV value is set in ± 2.0%.
Further, when making wherein any one precursor broken end using yarn cutter, another precursor of turned off in synchronization.
The beneficial effects of the present invention are: the present invention selects line close under the premise of not changing the grammes per square metre and solid sense of fabric
Degree especially hole count differs huge two kinds of precursor, in process of production using cation constituent is increased, i.e., with 260/48 sun
This combination of ion and 510/576 semi-gloss is developed and is given birth to using low temperature, reasonable draw ratio to be researched and developed repeatedly
It produces, and cooperates and be different from conventional threading method, ensure that the product does not lose the gorgeous and better fiber crops material sense of cation,
So that manufactured dyeing fabric picotement is good, there is the style and excellent drapability of hollow out, solve with 178/48 cation and
The problem of mixed fiber yarn made of 560/576 raw material semi-dull, mixed fiber yarn of the invention are convenient for being formed as the face that natural fiber crops material is made into
Material, is mainly used for curtain, window screening, sofa, scarf, dress shell fabric, on brushed fabric etc..
Specific embodiment:
The invention will be further described With reference to embodiment:
A kind of non-twist Gao Danyang washs the production technology of mixed fiber yarn, and process flow is as follows, and the bis- original silk racks of POY → pre- network →
One roller → yarn cutter → first stretching hot tank → coldplate → scroll tube → tension monitor → bis- rollers → master network → auxiliary
Stretching hot tank → tri- rollers → precision the oil tanker of roller → second is helped to oil → doffing → the fully automatic check of coiling and molding → automatically
It is packaged, wherein the weight ratio of 260/48 cation and 510/576 precursor semi-dull is 1:3, and technological parameter is as follows, draw ratio
It is set as 1.6-1.65 times, 168-172 DEG C of deformation temperature, 148-152 DEG C of setting temperature, process velocity (m/min), 600；Pre- network pressure
Power (Pa), 0.03+0.02；Major network pressure (Pa), 0.30+0.02；And in repiece on the hot tank slot of upper hot tank with antistatic
Agent is wiped.For the equipment used for Japanese import TMT1500F/V~S/Z elasticizer, producer is TMT MACHINERY.lNC,
Model ATF-1500FOUR F/V-SZ type.
Specifically, considering that innovative selection line density and the huge two kinds of precursor of hole count difference are done based on cloth style
Raw material, in process of production using cation constituent is increased, i.e., with this combination of 260/48 cation and 510/576 semi-gloss
It is researched and developed repeatedly, is developed and produced using low temperature, reasonable draw ratio, it is ensured that the product does not lose cation
It is gorgeous and better fiber crops material sense.Have fusing point low for cationic POY, elongation length has draw ratio high, and deformation temperature is low
The characteristics of, POY hole count semi-dull is more, and elongation is small, has the characteristics that be also easy to produce lousiness, counter extensioin multiple, setting temperature and deformation
Temperature has been done different from conventional operation.Since cationic composition electrostatic is big, hot tank slot is easily jumped in production and processing, is especially existed
More serious in dry cold season, after cation jumps hot tank slot, broken end is sharply increased, and is protected for this to the board for doing cation
It supports and does not provide to carry out according to conventional variety, maintained using the maintenance mode of suitable cation, i.e., in repiece in upper hot tank
Hot tank slot on wiped with diluted antistatic agent, shorten the lifting head time, improve board efficiency and yield.
In the process of production and processing, because 510/576 hole count semi-dull is more, lousiness and board twisting batting feelings are easy to appear
Condition, therefore the setting of 510/576 tension ratio rationally will will reduce lousiness and generate again without stiff silk.By technologist's
It draws a design and is tested with K value repeatedly, when K value uses 0.54, ensure that the less situation of batting in the requirement and board of product quality.By
It being generated quickly in the batting on board, just very much, network nozzle and filar guide are plugged batting on substantially two hours boards,
Production is caused to break end, production stability is poor, and it is very dirty on board, it substantially wants to do within two hours batting of primary health and cleaning,
The labor intensity of employee greatly enhances.By being sprayed using reasonable closed network to semi-dull 510/576 plus one of pre- network
Mouth and suitable pre- network pressure power, reduce board batting problem, while decreasing broken end, and the production for improving product is stablized
Property, it ensure that the interior quality of product, greatly reduce the labor intensity of employee.Since 510/576 hole count semi-dull is more, stretch
For long relative cation, it is be easy to cause lousiness and batting, with traditional fixed lifting head bar filar guide, can solve 510/
576 even tension problem, but it is increased the tension of strand and filar guide, increase the generation of batting；By using rotation
Filar guide replace traditional fixed lifting head bar filar guide, the tension for balancing porous yarn 510/576 semi-dull is uneven
Problem further alleviates board batting problem.
Since the new product is that two silks are compound, component difference is larger, is easy to appear stiff silk and other issues, tension detection
Control can be carried out well to the stiff silk of product, thus the setting of reasonable tension range the inherent quality of product is played it is important
On-line tension C is finally cut range and is set in 25% by influence by groping and testing, and tension CV value is set in ±
2.0%, it ensure that product interior quality and dyeing uniformity.In scroll tube false-twisted process, two precursor be respectively adopted Z-direction and
S, to offset the orientation of the two, is formed without torque composite filament to then being twisted.Also, two silks are put together and are added
Work is easy to appear a silk fracture, and another silk also the case where processing, monofilament occurs and do not find or test out in time,
Then it be easy to cause client's fabric quality accident.Therefore it is washed in non-twist Gao Danyang and starts yarn cutter function in mixed fiber yarn production process
Can, by the way that tension difference in plying chopping function and a silk broken end, the length that another silk also breaks has carried out reasonable setting,
So that wherein a silk breaks end, another silk can also be followed quickly to break end, and has prevented the generation of monofilament, has guaranteed that product line is close
The uniformity of degree avoids the generation for guaranteeing fabric quality problem well.Due to producing the new product with on-line tension system
System and the big major function of lick-up system two, cut the setting of alarm range by tension C ensure that in DTY in product quality
Consistency, uniformity and stability the length one of high-class product product ensure that by the accurate timing of lick-up system
It causes, passes through the optimization of above-mentioned technique, it is ensured that it is splendid that non-twist Gao Danyang washs the fixed length and weight of mixed fiber yarn, dyeing uniformity.
Situation of drawing a design table is as follows:
The key technical indexes of product is as follows:
Claims (5)
1. the production technology that a kind of non-twist Gao Danyang washs mixed fiber yarn, it is characterised in that: its process flow is as follows, the bis- original silk racks of POY
→ pre- network → mono- roller → yarn cutter → first stretch hot tank → coldplate → scroll tube → tension monitor → bis- rollers →
Stretching hot tank → tri- rollers → precision the oil tanker of master network → auxiliary roller → second oils → and the doffing of coiling and molding → automatically →
Fully automatic check is packaged, wherein the mass percent of 260/48 cation and 510/576 precursor semi-dull is respectively 20-30%
And 70-80%, draw ratio are set as 1.6-1.65 times, and 168-172 DEG C of deformation temperature, 148-152 DEG C of setting temperature, and in repiece
When wiped on the hot tank slot of upper hot tank with antistatic agent.
2. the production technology that non-twist Gao Danyang according to claim 1 washs mixed fiber yarn, it is characterised in that: 5,10/,576 half disappear
The tension ratio of light precursor is 0.54.
3. the production technology that non-twist Gao Danyang according to claim 1 washs mixed fiber yarn, it is characterised in that: with the seal wire of rotation
Device replaces fixed lifting head bar filar guide, to balance 510/576 precursor tension problem of non-uniform semi-dull.
4. the production technology that non-twist Gao Danyang according to claim 1 washs mixed fiber yarn, it is characterised in that: tension monitor
Line tension C cuts range and is set in 25%, and tension CV value is set in ± 2.0%.
5. the production technology that non-twist Gao Danyang according to claim 1 washs mixed fiber yarn, it is characterised in that: made using yarn cutter
When obtaining wherein any one precursor broken end, another precursor of turned off in synchronization.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811129892.XA CN109371519A (en) | 2018-09-27 | 2018-09-27 | A kind of non-twist Gao Danyang washs the production technology of mixed fiber yarn |
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| CN201811129892.XA CN109371519A (en) | 2018-09-27 | 2018-09-27 | A kind of non-twist Gao Danyang washs the production technology of mixed fiber yarn |
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| CN109371519A true CN109371519A (en) | 2019-02-22 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110923892A (en) * | 2019-11-22 | 2020-03-27 | 杭州昌翔化纤新材料有限公司 | Static device is led to hot box |
| CN114703579A (en) * | 2021-12-28 | 2022-07-05 | 江苏巽鼎新材料科技有限公司 | Hot drawing processing method of pre-oriented yarn |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110923892A (en) * | 2019-11-22 | 2020-03-27 | 杭州昌翔化纤新材料有限公司 | Static device is led to hot box |
| CN114703579A (en) * | 2021-12-28 | 2022-07-05 | 江苏巽鼎新材料科技有限公司 | Hot drawing processing method of pre-oriented yarn |
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Application publication date: 20190222 |
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