CN109365905B - U-shaped tubular rope saw cutting machine - Google Patents

U-shaped tubular rope saw cutting machine Download PDF

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Publication number
CN109365905B
CN109365905B CN201811131183.5A CN201811131183A CN109365905B CN 109365905 B CN109365905 B CN 109365905B CN 201811131183 A CN201811131183 A CN 201811131183A CN 109365905 B CN109365905 B CN 109365905B
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China
Prior art keywords
fixing
rope saw
tubular
shaped
cutting machine
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CN201811131183.5A
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Chinese (zh)
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CN109365905A (en
Inventor
田震
李少鹏
陈海清
胡宗玉
纪铭阳
张莉
许强
陈尚上
陈悦
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China Tobacco Jiangsu Industrial Co Ltd
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China Tobacco Jiangsu Industrial Co Ltd
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Publication of CN109365905A publication Critical patent/CN109365905A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D57/00Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
    • B23D57/0007Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00 using saw wires

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention discloses a U-shaped tubular rope saw cutting machine, which comprises a rope saw combination device and a fixing and motor combination device, wherein the rope saw combination device comprises a tubular rope saw and a U-shaped wheel slide fixing rod, the tubular rope saw is sleeved on the U-shaped wheel slide fixing rod and can freely slide along the U-shaped wheel slide fixing rod, the fixing and motor combination device comprises a fixing plate, two fixing supports and a double-head reciprocating motor, the two fixing supports are respectively arranged at two ends of the fixing plate, the double-head reciprocating motor is fixed on the lower surface of the fixing plate, two ends of the U-shaped wheel slide fixing rod are respectively connected with the fixing supports at corresponding positions, two side walls of the double-head reciprocating motor are respectively provided with a moving slide block, and two ends of the tubular rope saw are respectively connected with the moving; the cutting machine has the characteristics of capability of finishing cutting in different shapes and internal cutting, good cutting effect and good application prospect.

Description

U-shaped tubular rope saw cutting machine
Technical Field
The invention belongs to the technical field of rope saw cutting, and particularly relates to a U-shaped tubular rope saw cutting machine.
Background
The rope saw is a common cutting tool, is convenient to install and wide in application range, and the common rope saw is tensioned outside a cut object through the driving wheel, and the driving wheel drives the rope saw to rotate rapidly, so that the cut object is cut transversely or longitudinally. However, the common wire saw cutting machine cannot simultaneously cut the cut object transversely and longitudinally, and cannot cut the inner bottom surface of the cut object, so that the conventional common cutting machine is difficult to cut a complete sample block from the cut object on the premise of not damaging other parts of the cut object.
Disclosure of Invention
In order to solve the technical problems in the prior art, the invention provides the U-shaped tubular rope saw cutting machine which can finish the cutting of arbitrary and different shapes in the direction-changing cutting and the internal cutting.
The technical problem to be solved by the invention is realized by the following technical scheme:
the utility model provides a U type tubular rope saw cutting machine, includes rope saw composite set and fixed and motor composite set, rope saw composite set includes tubular rope saw and U type round of skidding dead lever, tubular rope saw overlaps on U type round of skidding dead lever to can follow U type round of skidding dead lever free slip, fixed and motor composite set includes fixed plate, fixed bolster and double-end reciprocating motor, the fixed bolster is equipped with two, installs respectively in the both ends of fixed plate, double-end reciprocating motor fixes at the fixed plate lower surface, the both ends of U type round of skidding dead lever are connected with the fixed bolster that corresponds the position respectively, double-end reciprocating motor lateral wall respectively is equipped with a motion slider, the both ends of tubular rope saw are connected with the motion slider that corresponds the position respectively.
As further improved technical scheme, the tubular rope saw includes that wire rope pipe and a plurality of square solid fixed ring, the equidistant fixed cover of a plurality of square solid fixed ring is on the wire rope pipe, respectively inlay on four square corners of square solid fixed ring and have a diamond cutting point, wire rope pipe both ends all are provided with fixed slot, be equipped with fixed buckle on the motion slider, fixed slot is connected fixedly in fixed buckle, the wire rope inside pipe wall is smooth and airtight, can freely bend.
As a further improved technical scheme, a plurality of roller-skating devices are uniformly arranged on the U-shaped roller-skating fixed rod and can rotate freely, fixed threads are arranged at two ends of the U-shaped roller-skating fixed rod, thread caps are arranged at the bottom of the fixed support and are in threaded connection with the thread caps, two ends of the U-shaped roller-skating fixed rod are connected with the fixed support through the fixed threads, and the outer diameter of the U-shaped roller-skating fixed rod is smaller than the inner diameter of the tubular rope saw.
As a further improved technical scheme, a lubricant and a cooling agent are added into the tubular rope saw.
As a further improved technical scheme, the U-shaped wheel slide fixing rod comprises two vertical rods and a cross rod, the vertical rods are perpendicular to the fixing plate, the cross rod is parallel to the fixing plate, and two ends of the cross rod are connected with free ends of the two vertical rods respectively.
As a further improved technical scheme, two track grooves are respectively formed in two side walls of the double-head reciprocating motor, the moving sliding blocks can reciprocate up and down in the track grooves under the driving action of the double-head reciprocating motor, and the moving directions of the two moving sliding blocks are opposite all the time.
Compared with the prior art, the invention has the beneficial effects that:
1. the U-shaped tubular rope saw cutting machine creatively adopts the reciprocating motion of the tubular rope saw on the U-shaped wheel slide fixing rod, thereby realizing the task of cutting the cut object in a direction-changing way;
2. through different moving modes of the U-shaped tubular rope saw cutting machine, the cut objects with different shapes can be cut;
3. the U-shaped tubular rope saw cutting machine can cut the inner bottom surface of an object to be cut, and can cut a complete target sample block without damaging other parts of the object to be cut;
4. the pipe type rope saw has smooth inner wall and the plurality of roller sliding devices on the U-shaped roller sliding fixing rod reduce internal friction, so that the pipe type rope saw can freely slide on the U-shaped roller sliding fixing rod;
5. the pipe type rope saw is internally sealed, and can be added with a lubricant and a cooling agent, so that the internal friction and the heat generated by the internal friction are reduced to the maximum extent, and the lubricant and the cooling agent are prevented from leaking to pollute cut objects;
6. the fixed support and the bidirectional linear motion track design of the motion sliding block on the motor ensure that the U-shaped wheel sliding fixed rod and the tubular rope saw keep stable in the cutting operation process, so that the cut of a cut object is ensured to be smooth, and the cutting effect is good;
7. the fixed support is in threaded connection with the U-shaped wheel sliding fixed rod, and the movable sliding block is in buckled connection with the tubular rope saw, so that a new tubular rope saw component is convenient to replace, namely, the tubular rope saw is convenient to maintain and simple to use and operate;
8. the fixing plate can be conveniently connected with other automatic mechanical equipment, realizes automatic cutting operation of the U-shaped tubular rope saw cutting machine, has wide application range and good application prospect, and is suitable for popularization.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the cord saw assembly of the present invention;
FIG. 3 is a schematic structural view of a U-shaped wheel slide fixing rod according to the present invention;
FIG. 4 is a schematic structural view of the tubular cord saw of the present invention;
FIG. 5 is a detailed schematic view of the tubular cord saw of the present invention;
fig. 6 is a schematic structural diagram of the fixing and motor assembly of the present invention.
Description of reference numerals: 1. a tubular rope saw; 2. a U-shaped wheel slide fixing rod; 3. a fixing plate; 4. fixing a bracket; 5. a double-headed reciprocating motor; 6. a moving slide block; 7. a threaded cap; 8. fixing the buckle; 9. fixing the clamping groove; 10. fixing threads; 11. a roller skate device; 12. a wire rope tube; 13. a square fixing ring; 14. cutting a tip by using a diamond; 15. a vertical rod; 16. a cross bar; 17. a track groove.
Detailed Description
The present invention is further illustrated by the following specific examples, which are intended to be illustrative, not limiting and are not intended to limit the scope of the invention.
Examples
As shown in figures 1, 2 and 4, a U-shaped tubular rope saw 1 cutting machine comprises a rope saw combination device and a fixing and motor combination device, wherein the rope saw combination device comprises a tubular rope saw 1 and a U-shaped wheel slide fixing rod 2, the tubular rope saw 1 is sleeved on the U-shaped wheel slide fixing rod 2 and can freely slide along the U-shaped wheel slide fixing rod 2, the tubular rope saw 1 can also be conveniently sleeved in or pulled out from one section of the U-shaped wheel slide fixing rod 2, the fixing and motor combination device comprises a fixing plate 3, a fixing bracket 4 and a double-head reciprocating motor 5, the fixing bracket 4 is provided with two fixing brackets 4 which are respectively arranged at two ends of the fixing plate 3, the distance between the two fixing brackets 4 is 210mm, the double-head reciprocating motor 5 is fixed on the lower surface of the fixing plate 3, two ends of the U-shaped wheel slide fixing rod 2 are respectively connected with the fixing brackets 4 at corresponding positions, the side walls of the double-, two ends of the tubular rope saw 1 are respectively connected with the moving slide blocks 6 at corresponding positions.
As shown in fig. 5, tubular rope saw 1 includes steel wire rope pipe 12 and a plurality of square solid fixed ring 13, a plurality of square solid fixed ring 13 equidistant fixed cover is on steel wire rope pipe 12, it has a diamond cutting point 14 respectively to inlay on four square corners of square solid fixed ring 13, steel wire rope pipe 12 both ends all are provided with fixed slot 9, be equipped with fixed buckle 8 on the motion slider 6, fixed slot 9 is connected fixedly in fixed buckle 8, fixed buckle 8's central distance is 210mm, steel wire rope pipe 12 inner wall is smooth and airtight, certain pliability has, can the free bending, tubular rope saw 1's inner tube diameter sets up to 6mm, the biggest oblique angle of square solid fixed ring 13 sets up to 10 mm.
As shown in fig. 3, a plurality of roller skating devices 11 are uniformly arranged on the U-shaped roller skating fixing rod 2, the roller skating devices 11 can rotate freely, the two ends of the U-shaped roller skating fixing rod 2 are provided with fixing threads 10, the bottom of the fixing support 4 is provided with a thread cap 7, the fixing threads 10 are in threaded connection with the thread cap 7, the two ends of the U-shaped roller skating fixing rod 2 are connected with the fixing support 4 through the fixing threads 10, the outer diameter of the U-shaped roller skating fixing rod 2 is smaller than the inner diameter of the tubular rope saw 1, the inner width of the U-shaped portion of the tubular rope saw 1 is set to be 200mm, the maximum diameter of the U-shaped roller skating fixing rod 2 is set to be 5mm, and the vertical distance.
In order to reduce the internal friction and the internal temperature of the pipe type rope saw 1, a lubricant and a cooling agent are added inside the pipe type rope saw 1.
As shown in fig. 3, the U-shaped wheel-sliding fixing rod 2 includes two vertical rods 15 and a horizontal rod 16, the vertical rods 15 are both perpendicular to the fixing plate 3, the horizontal rod 16 is parallel to the fixing plate 3, and two ends of the horizontal rod 16 are respectively connected to the free ends of the two vertical rods 15.
As shown in fig. 6, two side walls of the double-head reciprocating motor 5 are respectively provided with a track groove 17, the moving slide block 6 can reciprocate up and down in the track groove 17 under the driving action of the double-head reciprocating motor 5, the amplitude of the up-and-down movement of the two moving slide blocks 6 is 100mm, and the moving directions are always opposite.
The assembled U-shaped tubular rope saw 1 cutting machine is connected with other automatic mechanical equipment, and sample blocks with different shapes and different thicknesses are cut from the cut object through different moving modes such as up-down movement, horizontal movement and the like.
If necessary, the wire saw combination device is disassembled and the tubular wire saw 1 is replaced by releasing the threaded connection between the fixing bracket 4 and the U-shaped wheel slide fixing rod 2 and the buckling connection between the moving slide block 6 and the tubular wire saw 1.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (6)

1. The utility model provides a U type tubular rope saw cutting machine, its characterized in that includes rope saw composite set and fixed and motor composite set, rope saw composite set includes tubular rope saw and U type round of slide dead lever, tubular rope saw overlaps on U type round of slide dead lever to can follow U type round of slide dead lever free slip, fixed and motor composite set includes fixed plate, fixed bolster and double-end reciprocating motor, the fixed bolster is equipped with two, installs respectively in the both ends of fixed plate, double-end reciprocating motor fixes the fixed plate lower surface, the both ends of U type round of slide dead lever respectively with correspond the fixed bolster of position and be connected, double-end reciprocating motor both sides wall respectively is equipped with a motion slider, the both ends of tubular rope saw are connected with the motion slider that corresponds the position respectively.
2. The U-shaped tubular rope saw cutting machine according to claim 1, wherein the tubular rope saw comprises a steel wire rope tube and a plurality of square fixing rings, the square fixing rings are fixedly sleeved on the steel wire rope tube at equal intervals, a diamond cutting tip is embedded on each of four square corners of each square fixing ring, fixing clamping grooves are formed in two ends of the steel wire rope tube, fixing buckles are arranged on the moving sliding blocks, the fixing clamping grooves are fixedly connected with the fixing buckles, and the inner wall of the steel wire rope tube is smooth and closed and can be bent freely.
3. The U-shaped tubular rope saw cutting machine as claimed in claim 1, wherein a plurality of roller-skating devices are uniformly arranged on the U-shaped roller-skating fixing rod, the roller-skating devices can rotate freely, fixing threads are arranged at two ends of the U-shaped roller-skating fixing rod, a thread cap is arranged at the bottom of the fixing support, the fixing threads are in threaded connection with the thread cap, two ends of the U-shaped roller-skating fixing rod are connected with the fixing support through the fixing threads, and the outer diameter of the U-shaped roller-skating fixing rod is smaller than the inner diameter of the tubular rope saw.
4. A U-tube wire saw cutting machine according to claim 1, characterized in that lubricant and cooling agent are added inside the tube wire saw.
5. A U-shaped tubular rope saw cutting machine as claimed in claim 1, characterized in that said U-shaped wheel slide fixing rod comprises two vertical rods and a cross rod, said vertical rods are both arranged perpendicular to the fixing plate, said cross rod is arranged parallel to the fixing plate, and both ends of said cross rod are connected with the free ends of the two vertical rods respectively.
6. A U-shaped tubular wire saw cutting machine as claimed in claim 1, wherein two side walls of said double-headed reciprocating motor are respectively provided with a track groove, said moving slider can reciprocate up and down along the track grooves under the driving action of the double-headed reciprocating motor, and the moving directions of the two moving sliders are always opposite.
CN201811131183.5A 2018-09-27 2018-09-27 U-shaped tubular rope saw cutting machine Active CN109365905B (en)

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Application Number Priority Date Filing Date Title
CN201811131183.5A CN109365905B (en) 2018-09-27 2018-09-27 U-shaped tubular rope saw cutting machine

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Application Number Priority Date Filing Date Title
CN201811131183.5A CN109365905B (en) 2018-09-27 2018-09-27 U-shaped tubular rope saw cutting machine

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CN109365905A CN109365905A (en) 2019-02-22
CN109365905B true CN109365905B (en) 2020-03-31

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US4832411A (en) * 1988-02-03 1989-05-23 Johnston Edward P Method and apparatus for cutting reinforced concrete
GB8805842D0 (en) * 1988-03-11 1988-04-13 Scient Generics Ltd Machining of pockets within workpiece
JPH0795117B2 (en) * 1989-05-24 1995-10-11 戸田建設株式会社 Dismantling method of shield in nuclear reactor
JP3178560B2 (en) * 1992-11-02 2001-06-18 大成建設株式会社 Method for cutting a structure into blocks and wire guide device for wire saw device
JPH09277249A (en) * 1996-04-11 1997-10-28 Takao Sato Method and apparatus for cutting rock bed
CN103273579B (en) * 2013-06-07 2016-04-13 厦门致力金刚石科技股份有限公司 Small-diameter diamond wire saw structure and cutting method
CN103521840B (en) * 2013-10-15 2015-12-16 中国有色桂林矿产地质研究院有限公司 Steel-casting rising head flexible wires cutting method and cutting equipment thereof
JP6274602B2 (en) * 2014-02-28 2018-02-07 日立工機株式会社 Tabletop cutting machine
CN203818343U (en) * 2014-05-14 2014-09-10 厦门致力金刚石科技股份有限公司 Rotary head device for special-shaped stone wire sawing machine
CN206643444U (en) * 2017-04-14 2017-11-17 泉州众志新材料科技有限公司 A kind of diamond spring rope saw of enhancing structure
CN207606992U (en) * 2017-09-25 2018-07-13 长沙通石达机械制造有限公司 A kind of novel abnormity rope saw

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