CN109355806A - A kind of preparation process of slim duplicator cleaning paper non-woven fabrics - Google Patents
A kind of preparation process of slim duplicator cleaning paper non-woven fabrics Download PDFInfo
- Publication number
- CN109355806A CN109355806A CN201811443503.0A CN201811443503A CN109355806A CN 109355806 A CN109355806 A CN 109355806A CN 201811443503 A CN201811443503 A CN 201811443503A CN 109355806 A CN109355806 A CN 109355806A
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- China
- Prior art keywords
- cleaning paper
- woven fabrics
- cotton
- duplicator
- web
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/559—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
Abstract
The present invention relates to printing consumables technical field more particularly to a kind of preparation processes of slim duplicator cleaning paper non-woven fabrics.Following defect exists in the prior art: it is low that duplicator cleans paper product endwise tensile strength；Duplicator cleaning paper product surface out-of-flatness；Duplicator cleaning paper product thickness is uneven, and average thickness is higher.In order to solve the above problem, the technical solution adopted is that: a kind of preparation process of slim duplicator cleaning paper non-woven fabrics, the preparation process the following steps are included: 1, feed cotton；2, it mixes；3, networking is combed；4, multi-layered web is superimposed；5, rolling and molding；6, it winds.The present invention cover-plate type carding equipment mature using tradition, carry out multi-layered web superposition, using carding machine to the combing working principle of chemical fibre, obtain maximum longitudinal parallelly distribute on after fiber combs in web, the paper exquisiteness for greatly meeting duplicator cleaning paper requirement is smooth, and endwise tensile strength height deforms few specialities requirement.
Description
Technical field
The present invention relates to printing consumables technical field more particularly to a kind of preparation works of slim duplicator cleaning paper non-woven fabrics
Skill.
Background technique
Duplicator cleaning paper is to be manufactured and obtained using non-woven cloth hot rolling technology, is by polyester staple fiber (POLYESTER
FIBER) and aramid fiber short fibre (note: aramid fiber English ARAMID FIBER, this technique using aramid fiber short fibre be aramid fiber 1313 type
Number) be mixed in a certain ratio, comb, web is formed, then web is carried out to obtain by thermocompression forming using a pair of of steel rider
Similar to the same nonwoven cloth material of paper.The production technology of duplicator cleaning paper non-woven fabrics is usually to produce in fabric hot rolled nonwoven fabrics
Reference grows up on the basis of technique, produces duplicator cleaning paper at present and adopts the technology that: feeding cotton-mixed cotton-roller
Combing-rolling and molding-winding obtains the web of one or two layers using roller and clearer card, then carries out heat to web
Pressure, which is formed, is made non-woven fabrics base material.Since roller and clearer card is under the action of high-speed flow, there are miscellaneous after combing for staple fiber
Cohesion packing phenomenon occurs for disorderly distribution, part.After thermocompression forming, the non-woven fabrics base material surface of papery there are uneven,
Some staple fiber dimension is united, and is in there are also quite a few staple fiber (about 30% or more) and is similar to cross direction profiles.
Usually in manufactured web, the orientations of staple fiber play very the capability and performance of duplicator cleaning paper
Key effect.By the way that in the cleaning paper non-woven fabrics of roller and clearer card, staple fiber is parallel or nearly parallel in a longitudinal direction
Arranged distribution, there are two-dimentional disordered arrangements, also there is 3 D stereo to be distributed in a jumble.Since the effect of duplicator cleaning paper is clear
Clean fixing roller, therefore need longitudinal pulling force drawing-off to drive in use, therefore, pursue fiber in a longitudinal direction utmostly
Close to it is arranged in parallel distribution be oriented to optimised process so that cleaning paper have maximum tensile strength and heatproof heat resistance
Energy.
The manufactured duplicator cleaning paper come out of production technology has the following deficiencies: at present
1, duplicator cleaning paper product endwise tensile strength is low.Due to using roller card, the distribution of fiber is more to be in
Mixed and disorderly state.Dry state cleaning paper non-woven fabrics strength distribution is about are as follows: longitudinal strength: transverse strength=3:1, the machine-direction oriented degree of fiber
It is lower.
2, duplicator cleaning paper product surface out-of-flatness reduces cleaning powder end effect when cleaning paper works in the copying machine
Fruit.Due to the mixed and disorderly distribution or accumulation of fiber, nonwoven cloth material surface is caused to have protrusion and recess, fiber is unevenly distributed.
3, duplicator cleaning paper product thickness is uneven, and average thickness is higher, and the installation space of cleaning paper is limited, thicker
Cleaning paper will lead to service life and shorten, the replacement cycle is short and frequent.
Summary of the invention
Present invention mainly solves defects existing for present technology, provide a kind of preparation of slim duplicator cleaning paper non-woven fabrics
Technique.
In order to solve the above technical problems, the technical solution adopted by the present invention is that:
A kind of preparation process of slim duplicator cleaning paper non-woven fabrics, the preparation process the following steps are included:
Step 1: feeding cotton, and polyester staple fibers peacekeeping aramid fiber short fibre is launched by certain weight ratio to there is belt defeated by weighing
Feeding in cotton machine device for curtain is sent, by feeding hired roughneck's shredding and preliminary mixing in cotton machine, is pumped by blower into conveyance conduit；
Step 2: mixing enters cotton blender machine by the cotton material that conveyance conduit exports and is stirred, mixes and shredding, then passes through
Jolting plate noil in cotton blender machine is assembled to form cotton layer output；
Step 3: combing networking enters flat card by Belt Conveying curtain by the cotton layer of step 2 output and is combed
Reason will lead to by flat top card by the combing effect of metallic card clothing by mixed polyester staple fibers peacekeeping aramid fiber short fibre
The effect for crossing combing and air-flow forms web, feeds cotton interval velocity by control output speed and Belt Conveying curtain, obtains
Quantification of 8-9 grams/m of web；
Step 4: multi-layered web superposition is overlapped using the web that above-mentioned steps obtain, obtains four layers of fiber
Net, quantification of 32-36 grams/m of superimposed web；
Step 5: rolling and molding, superimposed four layers of web is transported to hot-rolling mill by Belt Conveying curtain, by hot-rolling mill
The fibrous layer of similar paper layer, i.e. cleaning paper non-woven fabrics base material are obtained after hot-forming；
Step 6: winding, the cleaning paper non-woven fabrics base material exported from hot-rolling mill enter winder under the action of tractive force
In rolls, big volume cleaning paper non-woven fabrics base material is formed, bundling packaging is waited.
Preferably, the weight ratio of the polyester staple fibers peacekeeping aramid fiber short fibre is 7:3.
Preferably, the weight of the polyester staple fiber is 7 kilograms, and the weight of the aramid fiber short fibre is 3 kilograms.
Preferably, hot-rolling mill used in the rolling and molding process includes the upper steel rider and lower steel rider of any surface finish, institute
The material of steel rider and lower steel rider is stated as chrome-moly steel, the diameter of the upper steel rider and lower steel rider is 400mm.
Preferably, the clamp pressure of the upper steel rider and lower steel rider is 10MPa, and the upper steel rider and lower steel rider pass through thermal conductivity
Oil heating, so that the surface temperature of upper steel rider and lower steel rider reaches 235-245 DEG C.
Preferably, longitudinal tensile breakage intensity of the cleaning paper non-woven fabrics: lateral tensile breakage intensity is than being about 7:1.
Preferably, longitudinal tensile breakage intensity of the cleaning paper non-woven fabrics is greater than 90N/5cm, the transverse direction tensile breakage
Intensity be greater than 12N/5cm, the cleaning paper non-woven fabrics with a thickness of 0.05-0.06mm.
Beneficial effects of the present invention:
The present invention provides a kind of preparation process of slim duplicator cleaning paper non-woven fabrics, is combed using traditional mature cover-plate type
Manage equipment, carry out multi-layered web superposition, using carding machine to the combing working principle of chemical fibre, obtain after fiber combing
Maximum longitudinal parallelly distribute on (90% or more) in web, greatly meets the paper of duplicator cleaning paper requirement
Fine and smooth smooth, endwise tensile strength height deforms few specialities requirement.It is superimposed by multi-layered web, it to the greatest extent can be with
Single layer fibre net local defect that may be present is made up, the papery non-woven fabrics base material obtained after thermocompression forming is even closer, flat
Whole uniform, greatly improve product uses capability and performance, the high and thick degree of cleaning paper non-woven fabrics intensity made of the technique
It is thin, it is possible to reduce duplicator cleaning paper consumptive material replaces the frequency, extends duplicator stream time.
Detailed description of the invention
Fig. 1 is the equipment arrangement schematic diagram of preparation process of slim duplicator cleaning paper non-woven fabrics of the present invention a kind of.
Figure label is as follows:
Feed cotton machine 1；Cotton blender machine 2；Flat top card 3；Hot-rolling mill 4；Winder 5.
Specific embodiment
The following figure be described with reference to the drawings and specific embodiment the present invention is further described.
A kind of equipment of the preparation process of slim duplicator cleaning paper non-woven fabrics of the present invention as shown in Figure 1 arranges schematic diagram,
3, hot-rolling mills 4 of the cotton blender machine 2, four of cotton machine 1, four flat top card and a winder 5 are fed including four, it is described to feed
Cotton machine 1, cotton blender machine 2 and flat top card 3 successively sort, and set in four arrangements, and described feed is equipped between cotton machine 1 and cotton blender machine 2
Belt Conveying curtain also is provided with Belt Conveying curtain between the cotton blender machine 2 and carding machine 3, four flat top cards 3 are in series connection row
Column, and it is equipped with Belt Conveying curtain in the bottom of flat top card 3, from feeding, the mixing cotton through tentatively mixing that cotton machine 1 exports is logical
Cross Belt Conveying curtain and enter cotton blender machine 2, be stirred in cotton blender machine 2, mix and shredding after, form cotton layer output, pass through belt
Convoying curtain enters flat top card 3, and flat top card 3 obtains 8-9 grams/m by the combing effect of metallic card clothing
Web, it is programmed, First flat top card output web by Belt Conveying curtain reach second lid
Board-like cotton carding motor spindle is superimposed with the web of second flat top card output, completes first layer web and the second layer
The superposition of web then reaches third platform flat top card bottom by Belt Conveying curtain, with third platform cover-plate type cotton carding
The web superposition of machine output, completes the superposition of first layer web, second layer web and third layer web, finally complete
The superposition that the last layer web is completed in the 4th flat top card bottom is reached at three layers of web of superposition, it is fine after superposition
Quantification of 32-36 grams/m of dimension net, superimposed web is transmitted to hot-rolling mill 4 by Belt Conveying curtain, by hot-rolling mill 4
A pair of of steel rider by pressure and temperature carry out thermocompression forming so that web have certain intensity, the nothing after hot-rolling mill 4
Woven fabric substrate enters winder 5 in rolls under the action of tractive force, forms big volume non-woven fabrics base material.
Flat top card used in the present invention, its working principle is that preceding working procedure is sent cotton (fiber) volume or
By oily cotton (chemical fibre) the layer progress shredding point comb of hopper supply and removal of impurities, stretch all become in the block-like cotton circle of curling substantially
Single fiber shape.
The present invention provides a kind of preparation process of slim duplicator cleaning paper non-woven fabrics, which includes following step
It is rapid:
Step 1: feeding cotton, and polyester staple fibers peacekeeping aramid fiber short fibre is launched by certain weight ratio to there is belt defeated by weighing
Feeding in 1 device of cotton machine for curtain is sent, by feeding hired roughneck's shredding and preliminary mixing in cotton machine 1, is pumped by blower into conveyance conduit；
Step 2: mixing enters cotton blender machine 2 by the cotton material that conveyance conduit exports and is stirred, mixes and shredding, then passes through
Jolting plate noil in cotton blender machine 2 is assembled to form cotton layer output；
Step 3: combing networking enters flat card 3 by Belt Conveying curtain by the cotton layer of step 2 output and is combed
Reason will lead to by flat top card 3 by the combing effect of metallic card clothing by mixed polyester staple fibers peacekeeping aramid fiber short fibre
The effect for crossing combing and air-flow forms web, feeds cotton interval velocity by control output speed and Belt Conveying curtain, obtains
Quantification of 8-9 grams/m of web；The present invention sets feeding cotton interval velocity as 1.5-3 ms/min, output speed 25-
40 ms/min；
Step 4: multi-layered web superposition is overlapped using the web that above-mentioned steps obtain, obtains four layers of fiber
Net, quantification of 32-36 grams/m of superimposed web, the flat top card 3 has four and arranged in series, from lid
The Belt Conveying curtain that the web that board-like carding machine 3 exports is arranged by bottom is transmitted to the defeated of next flat top card 3
Outlet front, the web exported with it are sequentially overlapped, and obtain four layers of web, the superimposed quantification of 32-36 of web
Gram/m；
Step 5: rolling and molding, superimposed web are transported to hot-rolling mill 4 by Belt Conveying curtain, are passed through by hot-rolling mill 4
Cross it is hot-forming after obtain the fibrous layer of similar paper layer, i.e. cleaning paper non-woven fabrics base material；
Step 6: winding, the cleaning paper non-woven fabrics base material exported from hot-rolling mill 4 enter winder under the action of tractive force
5 is coiled, forms big volume cleaning paper non-woven fabrics base material, waits bundling packaging.
In the above step 1, the weight ratio of the polyester staple fibers peacekeeping aramid fiber short fibre is 7:3.Specifically, described
The weight of polyester staple fiber is 7 kilograms, and the weight of the aramid fiber short fibre is 3 kilograms.Each Manual material feeding is by 7 kilograms of polyester
Staple fiber and 3 kilograms of aramid fiber short fibres are launched after mixing to feeding in cotton machine 1, by feeding hired roughneck's shredding of cotton machine 1 and tentatively mixing
Conveyance conduit is pumped to by exhaust fan afterwards, completes to feed cotton process.
In above-mentioned steps five, thermocompression forming is carried out by pressure and temperature by a pair of of steel rider of hot-rolling mill 4, so that fiber
Net has certain intensity.Polyester staple fiber fusing point is 255~260 DEG C, starts softening bonding at 240 DEG C or so, by hot pressing
The fibrous layer of similar papery, referred to as cleaning paper non-woven fabrics base material are obtained after sizing.Heat used in the rolling and molding process
The material of the upper steel rider and lower steel rider of milling train 4 including any surface finish, the upper steel rider and lower steel rider is chrome-moly steel, it is described on
The diameter of steel rider and lower steel rider is 400mm, and the clamp pressure of the upper steel rider and lower steel rider is 10MPa, the upper steel rider and
Lower steel rider is heated by thermal conductivity oil, so that the surface temperature of upper steel rider and lower steel rider reaches 235-245 DEG C.
The obtained cleaning paper non-woven fabrics of the preparation process of slim duplicator cleaning paper non-woven fabrics through the invention, longitudinal direction
Tensile breakage intensity: lateral tensile breakage intensity is than being about 7:1, specifically, longitudinal tensile breakage of the cleaning paper non-woven fabrics
Intensity be greater than 90N/5cm, it is described transverse direction tensile breakage intensity be greater than 12N/5cm, the cleaning paper non-woven fabrics with a thickness of 0.05-
0.06mm。
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant technical fields, similarly
It is included within the scope of the present invention.
Claims (8)
1. a kind of preparation process of slim duplicator cleaning paper non-woven fabrics, it is characterised in that: the preparation process the following steps are included:
Step 1: feeding cotton, and polyester staple fibers peacekeeping aramid fiber short fibre is launched by certain weight ratio to there is Belt Conveying curtain by weighing
Feed in cotton machine device, by feeding hired roughneck's shredding and preliminary mixing in cotton machine, pumped by blower into conveyance conduit；
Step 2: mixing enters cotton blender machine by the cotton material that conveyance conduit exports and is stirred, mixes and shredding, then passes through mixed cotton
Jolting plate noil in machine is assembled to form cotton layer output；
Step 3: combing networking enters flat card by Belt Conveying curtain by the cotton layer of step 2 output and is combed, by
Flat top card will pass through combing by mixed polyester staple fibers peacekeeping aramid fiber short fibre by the combing effect of metallic card clothing
Effect with air-flow forms web, feeds cotton interval velocity, obtained web by control output speed and Belt Conveying curtain
Quantification of 8-9 grams/m；
Step 4: multi-layered web superposition is overlapped using the web that above-mentioned steps obtain, obtains four layers of web, folded
Quantification of 32-36 grams/m of web after adding；
Step 5: rolling and molding, superimposed four layers of web are transported to hot-rolling mill by Belt Conveying curtain, are passed through by hot-rolling mill
The fibrous layer of similar paper layer, i.e. cleaning paper non-woven fabrics base material are obtained after hot-forming；
Step 6: winding, the cleaning paper non-woven fabrics base material exported from hot-rolling mill is coiled into winder under the action of tractive force,
Big volume cleaning paper non-woven fabrics base material is formed, bundling packaging is waited.
2. the preparation process of slim duplicator cleaning paper non-woven fabrics according to claim 1, it is characterised in that: the polyester
Staple fiber and the weight ratio of aramid fiber short fibre are 7:3.
3. the preparation process of slim duplicator cleaning paper non-woven fabrics according to claim 2, it is characterised in that: the polyester
The weight of staple fiber is 7 kilograms, and the weight of the aramid fiber short fibre is 3 kilograms.
4. the preparation process of slim duplicator cleaning paper non-woven fabrics according to claim 1, it is characterised in that: hello cotton machine,
Cotton blender machine and flat top card respectively have four, and cotton machine, cotton blender machine and the flat top card of feeding successively sorts, in four arrangements
It sets, described feed is equipped with Belt Conveying curtain between cotton machine and cotton blender machine, also be provided with Belt Conveying between the cotton blender machine and carding machine
Curtain, the flat top card are in arranged in series, and are equipped with Belt Conveying curtain in the bottom of flat top card, are combed from cover-plate type
The Belt Conveying curtain that the web of cotton machine output is arranged by bottom is transmitted in front of the delivery outlet of next flat top card,
The web exported with it is sequentially overlapped, and forms four layers of web.
5. the preparation process of slim duplicator cleaning paper non-woven fabrics according to claim 1, it is characterised in that: the hot rolling
Hot-rolling mill used in shaping process includes the upper steel rider and lower steel rider of any surface finish, and the material of the upper steel rider and lower steel rider is
The diameter of chrome-moly steel, the upper steel rider and lower steel rider is 400mm.
6. the preparation process of slim duplicator cleaning paper non-woven fabrics according to claim 5, it is characterised in that: the upper steel
The clamp pressure of roller and lower steel rider is 10MPa, and the upper steel rider and lower steel rider are heated by thermal conductivity oil, so that upper steel rider and lower steel
The surface temperature of roller reaches 235-245 DEG C.
7. cleaning paper manufactured by a kind of preparation process using slim duplicator cleaning paper non-woven fabrics described in claim 1 without
Woven fabric, it is characterised in that: longitudinal tensile breakage intensity of the cleaning paper non-woven fabrics: lateral tensile breakage intensity is than being about 7:1.
8. cleaning paper non-woven fabrics according to claim 7, it is characterised in that: longitudinal tension of the cleaning paper non-woven fabrics is disconnected
Resistance to spalling be greater than 90N/5cm, it is described transverse direction tensile breakage intensity be greater than 12N/5cm, the cleaning paper non-woven fabrics with a thickness of
0.05-0.06mm。
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811443503.0A CN109355806A (en) | 2018-11-29 | 2018-11-29 | A kind of preparation process of slim duplicator cleaning paper non-woven fabrics |
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| CN201811443503.0A CN109355806A (en) | 2018-11-29 | 2018-11-29 | A kind of preparation process of slim duplicator cleaning paper non-woven fabrics |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115233374A (en) * | 2022-08-03 | 2022-10-25 | 深圳麦克韦尔科技有限公司 | Fiber composite material and preparation method and application thereof |
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| CN115233374B (en) * | 2022-08-03 | 2024-04-16 | 深圳麦克韦尔科技有限公司 | Fiber composite material and preparation method and application thereof |
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