CN109352692A - 一种农产品切片装置及切片方法 - Google Patents
一种农产品切片装置及切片方法 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/083—Rack-and-pinion means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/22—Safety devices specially adapted for cutting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本发明公开了一种农产品切片装置及切片方法,包括主支撑架、传送驱动电机、传动滚轮、切片刀进给结构、防撞结构,所述主支撑架上方设置有所述传送驱动电机,所述传送驱动电机上方设置有农产品传送带,所述农产品传送带内部设置有所述传动滚轮,所述传动滚轮上方设置有合金切片刀,所述合金切片刀上方安装有切片刀固定座,所述切片刀固定座上方安装有所述切片刀进给结构,所述切片刀进给结构上方安装有伺服变频电机,所述伺服变频电机一侧安装有连接杆。有益效果在于:1、设置有防撞结构,能够有效避免合金切片刀与农产品传送带发生碰撞;2、机器结构紧凑、操作简便、效率高、耗电小、清洁保养容易、安全卫生。
Description
技术领域
本发明涉及农产品加工设备领域,本发明涉及一种农产品切片装置及切片方法。
背景技术
农产品是农业中生产的物品,如高粱、稻子、花生、玉米、小麦以及各个地区土特产等。国家规定初级农产品是指农业活动中获得的植物、动物及其产品,不包括经过加工的各类产品。
现有的农产品切片装置容易发生切片刀与传送带碰撞,导致切片刀或者传送带损坏,造成大量损失。
发明内容
本发明的目的就在于为了解决上述问题而提供一种农产品切片装置及切片方法。
本发明通过以下技术方案来实现上述目的:
一种农产品切片装置,包括主支撑架、传送驱动电机、传动滚轮、切片刀进给结构、防撞结构,所述主支撑架上方设置有所述传送驱动电机,所述传送驱动电机上方设置有农产品传送带,所述农产品传送带内部设置有所述传动滚轮,所述传动滚轮上方设置有合金切片刀,所述合金切片刀上方安装有切片刀固定座,所述切片刀固定座上方安装有所述切片刀进给结构,所述切片刀进给结构上方安装有伺服变频电机,所述伺服变频电机一侧安装有连接杆,所述连接杆端部安装有传动齿轮,所述传动齿轮一侧安装有传动齿条,所述传动齿条一侧安装有齿条安装座,所述齿条安装座一侧安装有支撑平台,所述支撑平台内部安装有移动滑槽,所述切片刀进给结构上方安装有外防护壳体,所述外防护壳体一侧安装有速度控制器,所述速度控制器下方安装有所述防撞结构,所述防撞结构上方安装有自动断路器,所述自动断路器一侧安装有蜂鸣警报器,所述蜂鸣警报器下方安装有红外测距器,所述红外测距器一侧安装有伸缩液压杆,所述伸缩液压杆一侧安装有推动液压缸,所述农产品传送带一端安装有倾斜板,所述倾斜板下方安装有成品放置箱,所述农产品传送带外侧安装有表层包覆带。
进一步的,所述主支撑架与所述传送驱动电机通过螺栓连接,所述传送驱动电机通过导线所述传动滚轮连接,所述传动滚轮与所述农产品传送带卡合连接。
进一步的,所述伺服变频电机与所述连接杆通过轴杆连接,所述连接杆与所述传动齿轮通过轴承连接,所述传动齿轮与所述传动齿条卡合连接,所述齿条安装座与所述支撑平台嵌套连接,所述支撑平台内部刻有所述移动滑槽,所述移动滑槽长度为15cm。
进一步的,所述合金切片刀与所述切片刀固定座通过螺栓线连接,所述合金切片刀由铬钼合金压制而成,所述切片刀固定座与所述传动齿条焊接。
进一步的,所述自动断路器与所述蜂鸣警报器均通过导线与所述红外测距器连接,所述红外测距器与所述伸缩液压杆通过螺栓连接,所述推动液压缸与所述伸缩液压杆嵌套连接。
进一步的,所述伺服变频电机通过螺栓固定在所述外防护壳体内壁。
进一步的,所述速度控制器通过导线分别与所述伺服变频电机、所述传送驱动电机连接。
进一步的,所述倾斜板与所述成品放置箱通过螺栓连接。
进一步的,所述表层包覆带为厚度为3mm的铜带。
本发明还提供一种农产品切片装置的切片方法,应用于上述农产品切片装置中,将农产品放置在所述农产品传送带上方,所述传送驱动电机带动所述传动滚轮进行运动,将农产品传送至所述合金切片刀下方,所述切片刀进给结构带动所述合金切片刀进行运动,对农产品进行切片,所述伺服变频电机带动所述连接杆进行运动,所述传动齿轮带动所述传动齿条运动,带动所述合金切片刀做进给运动,所述传动齿条通过所述齿条安装座在所述移动滑槽中移动,在对农产品进行切片时,所述防撞结构防止所述合金切片刀与所述农产品传送带接触,造成所述农产品传送带损坏,所述推动液压缸推动所述伸缩液压杆进行伸缩运动,对所述红外测距器位置进行调节,所述红外测距器对所述合金切片刀与所述农产品传送带之间距离进行感应,若距离较低,所述自动断路器将所述伺服变频电机进行自动断电,同时所述蜂鸣警报器发出警报声,农产品切片后,从所述倾斜板流向所述成品放置箱中。
本发明的有益效果在于:1、设置有防撞结构,能够有效避免合金切片刀与农产品传送带发生碰撞;2、机器结构紧凑、操作简便、效率高、耗电小、清洁保养容易、安全卫生。
附图说明
图1是本发明所述一种农产品切片装置的主视结构简图;
图2是本发明所述一种农产品切片装置的农产品传送带外观结构简图;
图3是本发明所述一种农产品切片装置的切片刀进给结构主视结构简图;
图4是本发明所述一种农产品切片装置的防撞结构主视结构简图。
附图标记说明如下:
1、主支撑架;2、传送驱动电机;3、农产品传送带;4、传动滚轮;5、合金切片刀;6、切片刀固定座;7、切片刀进给结构;701、伺服变频电机;702、连接杆;703、传动齿轮;704、传动齿条;705、齿条安装座;706、支撑平台;707、移动滑槽;8、外防护壳体;9、速度控制器;10、防撞结构;1001、自动断路器;1002、蜂鸣警报器;1003、红外测距器;1004、伸缩液压杆;1005、推动液压缸;11、倾斜板;12、成品放置箱;13、表层包覆带。
具体实施方式
下面结合附图对本发明作进一步说明:
如图1-图4所示,一种农产品切片装置,包括主支撑架1、传送驱动电机2、传动滚轮4、切片刀进给结构7、防撞结构10,所述主支撑架1上方设置有所述传送驱动电机2,所述传送驱动电机2上方设置有农产品传送带3,所述农产品传送带3内部设置有所述传动滚轮4,所述传动滚轮4上方设置有合金切片刀5,所述合金切片刀5上方安装有切片刀固定座6,所述切片刀固定座6上方安装有所述切片刀进给结构7,所述切片刀进给结构7上方安装有伺服变频电机701,所述伺服变频电机701一侧安装有连接杆702,所述连接杆702端部安装有传动齿轮703,所述传动齿轮703一侧安装有传动齿条704,所述传动齿条704一侧安装有齿条安装座705,所述齿条安装座705一侧安装有支撑平台706,所述支撑平台706内部安装有移动滑槽707,所述切片刀进给结构7上方安装有外防护壳体8,所述外防护壳体8一侧安装有速度控制器9,所述速度控制器9下方安装有所述防撞结构10,所述防撞结构10上方安装有自动断路器1001,所述自动断路器1001一侧安装有蜂鸣警报器1002,所述蜂鸣警报器1002下方安装有红外测距器1003,所述红外测距器1003一侧安装有伸缩液压杆1004,所述伸缩液压杆1004一侧安装有推动液压缸1005,所述农产品传送带3一端安装有倾斜板11,所述倾斜板11下方安装有成品放置箱12,所述农产品传送带3外侧安装有表层包覆带13。
本实施例中,所述主支撑架1与所述传送驱动电机2通过螺栓连接,所述传送驱动电机2通过导线所述传动滚轮4连接,所述传动滚轮4与所述农产品传送带3卡合连接。
本实施例中,所述伺服变频电机701与所述连接杆702通过轴杆连接,所述连接杆702与所述传动齿轮703通过轴承连接,所述传动齿轮703与所述传动齿条704卡合连接,所述齿条安装座705与所述支撑平台706嵌套连接,所述支撑平台706内部刻有所述移动滑槽707,所述移动滑槽707长度为15cm。
本实施例中,所述合金切片刀5与所述切片刀固定座6通过螺栓线连接,所述合金切片刀5由铬钼合金压制而成,所述切片刀固定座6与所述传动齿条704焊接。
本实施例中,所述自动断路器1001与所述蜂鸣警报器1002均通过导线与所述红外测距器1003连接,所述红外测距器1003与所述伸缩液压杆1004通过螺栓连接,所述推动液压缸1005与所述伸缩液压杆1004嵌套连接。
本实施例中,所述伺服变频电机701通过螺栓固定在所述外防护壳体8内壁。
本实施例中,所述速度控制器9通过导线分别与所述伺服变频电机701、所述传送驱动电机2连接。
本实施例中,所述倾斜板11与所述成品放置箱12通过螺栓连接。
本实施例中,所述表层包覆带13为厚度为3mm的铜带。
本发明还提供一种农产品切片装置的切片方法,应用于上述农产品切片装置中,将农产品放置在所述农产品传送带3上方,所述传送驱动电机2带动所述传动滚轮4进行运动,将农产品传送至所述合金切片刀5下方,所述切片刀进给结构7带动所述合金切片刀5进行运动,对农产品进行切片,所述伺服变频电机701带动所述连接杆702进行运动,所述传动齿轮703带动所述传动齿条704运动,带动所述合金切片刀5做进给运动,所述传动齿条704通过所述齿条安装座705在所述移动滑槽707中移动,在对农产品进行切片时,所述防撞结构10防止所述合金切片刀5与所述农产品传送带3接触,造成所述农产品传送带3损坏,所述推动液压缸1005推动所述伸缩液压杆1004进行伸缩运动,对所述红外测距器1003位置进行调节,所述红外测距器1003对所述合金切片刀5与所述农产品传送带3之间距离进行感应,若距离较低,所述自动断路器1001将所述伺服变频电机701进行自动断电,同时所述蜂鸣警报器1002发出警报声,农产品切片后,从所述倾斜板11流向所述成品放置箱12中。
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。
Claims (10)
1.一种农产品切片装置,其特征在于:包括主支撑架(1)、传送驱动电机(2)、传动滚轮(4)、切片刀进给结构(7)、防撞结构(10),所述主支撑架(1)上方设置有所述传送驱动电机(2),所述传送驱动电机(2)上方设置有农产品传送带(3),所述农产品传送带(3)内部设置有所述传动滚轮(4),所述传动滚轮(4)上方设置有合金切片刀(5),所述合金切片刀(5)上方安装有切片刀固定座(6),所述切片刀固定座(6)上方安装有所述切片刀进给结构(7),所述切片刀进给结构(7)上方安装有伺服变频电机(701),所述伺服变频电机(701)一侧安装有连接杆(702),所述连接杆(702)端部安装有传动齿轮(703),所述传动齿轮(703)一侧安装有传动齿条(704),所述传动齿条(704)一侧安装有齿条安装座(705),所述齿条安装座(705)一侧安装有支撑平台(706),所述支撑平台(706)内部安装有移动滑槽(707),所述切片刀进给结构(7)上方安装有外防护壳体(8),所述外防护壳体(8)一侧安装有速度控制器(9),所述速度控制器(9)下方安装有所述防撞结构(10),所述防撞结构(10)上方安装有自动断路器(1001),所述自动断路器(1001)一侧安装有蜂鸣警报器(1002),所述蜂鸣警报器(1002)下方安装有红外测距器(1003),所述红外测距器(1003)一侧安装有伸缩液压杆(1004),所述伸缩液压杆(1004)一侧安装有推动液压缸(1005),所述农产品传送带(3)一端安装有倾斜板(11),所述倾斜板(11)下方安装有成品放置箱(12),所述农产品传送带(3)外侧安装有表层包覆带(13)。
2.根据权利要求1所述的一种农产品切片装置,其特征在于:所述主支撑架(1)与所述传送驱动电机(2)通过螺栓连接,所述传送驱动电机(2)通过导线所述传动滚轮(4)连接,所述传动滚轮(4)与所述农产品传送带(3)卡合连接。
3.根据权利要求1所述的一种农产品切片装置,其特征在于:所述伺服变频电机(701)与所述连接杆(702)通过轴杆连接,所述连接杆(702)与所述传动齿轮(703)通过轴承连接,所述传动齿轮(703)与所述传动齿条(704)卡合连接,所述齿条安装座(705)与所述支撑平台(706)嵌套连接,所述支撑平台(706)内部刻有所述移动滑槽(707),所述移动滑槽(707)长度为15cm。
4.根据权利要求1所述的一种农产品切片装置,其特征在于:所述合金切片刀(5)与所述切片刀固定座(6)通过螺栓线连接,所述合金切片刀(5)由铬钼合金压制而成,所述切片刀固定座(6)与所述传动齿条(704)焊接。
5.根据权利要求1所述的一种农产品切片装置,其特征在于:所述自动断路器(1001)与所述蜂鸣警报器(1002)均通过导线与所述红外测距器(1003)连接,所述红外测距器(1003)与所述伸缩液压杆(1004)通过螺栓连接,所述推动液压缸(1005)与所述伸缩液压杆(1004)嵌套连接。
6.根据权利要求1所述的一种农产品切片装置,其特征在于:所述伺服变频电机(701)通过螺栓固定在所述外防护壳体(8)内壁。
7.根据权利要求1所述的一种农产品切片装置,其特征在于:所述速度控制器(9)通过导线分别与所述伺服变频电机(701)、所述传送驱动电机(2)连接。
8.根据权利要求1所述的一种农产品切片装置,其特征在于:所述倾斜板(11)与所述成品放置箱(12)通过螺栓连接。
9.根据权利要求1所述的一种农产品切片装置,其特征在于:所述表层包覆带(13)为厚度为3mm的铜带。
10.一种农产品切片装置的切片方法,应用于权利要求1至9中任意一项所述的农产品切片装置中,其特征在于:将农产品放置在所述农产品传送带(3)上方,所述传送驱动电机(2)带动所述传动滚轮(4)进行运动,将农产品传送至所述合金切片刀(5)下方,所述切片刀进给结构(7)带动所述合金切片刀(5)进行运动,对农产品进行切片,所述伺服变频电机(701)带动所述连接杆(702)进行运动,所述传动齿轮(703)带动所述传动齿条(704)运动,带动所述合金切片刀(5)做进给运动,所述传动齿条(704)通过所述齿条安装座(705)在所述移动滑槽(707)中移动,在对农产品进行切片时,所述防撞结构(10)防止所述合金切片刀(5)与所述农产品传送带(3)接触,造成所述农产品传送带(3)损坏,所述推动液压缸(1005)推动所述伸缩液压杆(1004)进行伸缩运动,对所述红外测距器(1003)位置进行调节,所述红外测距器(1003)对所述合金切片刀(5)与所述农产品传送带(3)之间距离进行感应,若距离较低,所述自动断路器(1001)将所述伺服变频电机(701)进行自动断电,同时所述蜂鸣警报器(1002)发出警报声,农产品切片后,从所述倾斜板(11)流向所述成品放置箱(12)中。
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CN110253651A (zh) * | 2019-06-10 | 2019-09-20 | 诸暨市众创机械设备厂 | 一种具有自动送料装置的雷竹笋加工用一体化设备 |
CN111993473A (zh) * | 2020-08-19 | 2020-11-27 | 李骏 | 一种往复式切片机 |
CN113243278A (zh) * | 2021-05-28 | 2021-08-13 | 海南天然橡胶产业集团股份有限公司 | 一种用于割胶机的割胶刀 |
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CN110253651A (zh) * | 2019-06-10 | 2019-09-20 | 诸暨市众创机械设备厂 | 一种具有自动送料装置的雷竹笋加工用一体化设备 |
CN111993473A (zh) * | 2020-08-19 | 2020-11-27 | 李骏 | 一种往复式切片机 |
CN113243278A (zh) * | 2021-05-28 | 2021-08-13 | 海南天然橡胶产业集团股份有限公司 | 一种用于割胶机的割胶刀 |
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