Glass precise screening processing equipment and glass precise screening processing technology
Technical Field
The invention relates to the technical field of glass treatment, in particular to glass precise screening treatment equipment and a glass precise screening treatment process.
Background
The crushed glass material is recovered and is a superior material for producing glass beads, glass mosaics, colored glass balls, glass surfaces, glass bricks, artificial glass marble, foam glass and the like. The glass container industry uses about 20% cullet in the manufacturing process to facilitate melting and mixing with sand, limestone, and the like, with 75% of the cullet coming from the glass container manufacturing process and 25% from post-consumer capacity. In the recovery process, the toughened glass and the ordinary glass are not greatly distinguished from each other from the surface, but the quality of unit area has a difference, the manual work is relied on to distinguish the glass of different grade types and wastes time and energy, the manual work is distinguished to have an error, makes mistakes easily, and because the damaged glass of retrieving, so the easy fish tail staff of glass damage department, manual operation has certain potential safety hazard.
Disclosure of Invention
In order to solve the problems, the invention provides a glass precise screening treatment device and a glass precise screening treatment process, which can solve the problems that the conventional glass screening device cannot accurately screen glass, broken glass cannot be well fixed during screening, sundries on the glass are not cleaned before the glass is screened, and the screened glass has an interlayer phenomenon; the method can realize the function of automatically discriminating the types of the recycled glass, and has the advantages of accurately discriminating the glass, well fixing the broken glass during discrimination, cleaning sundries on the glass before the glass is discriminated, avoiding the interlayer phenomenon of the discriminated glass and the like.
In order to achieve the purpose, the invention adopts the following technical scheme that the glass precise screening and processing equipment comprises a bottom plate, a screening device and a cleaning device, wherein the screening device is arranged on the upper end face of the left side of the bottom plate, and the cleaning device is arranged on the upper end face of the right side of the bottom plate.
The cleaning device comprises a cleaning support frame, a cleaning box, a washing motor, a washing roller, a cleaning motor, a cleaning roller, a cleaning brush and a cleaning cover, wherein the lower end of the cleaning support frame is symmetrically arranged on the front side and the back side of the upper end surface on the right side of a mounting base plate, the upper end of the cleaning support frame is connected with the outer side surface of the cleaning box, the cleaning support frame is of an arch structure, the middle surface of the upper end of the cleaning box is an arc surface, the cleaning cover is arranged on the inner side surface of the upper end of the cleaning box, the washing motor is arranged on the inner side surface of the right end of the cleaning box through a motor base, the output end of the washing motor is connected with the front end of the washing roller, a plurality of groups of water outlet holes are arranged on the outer side surface of the washing roller, the rear end of the washing roller is connected with the inner side surface of the rear end of the cleaning box through a bearing, the cleaning motor, the rear end of the cleaning roller is connected with the inner side face of the front end of the cleaning box through a bearing, the surface of the cleaning roller is uniformly provided with cleaning brushes, when the cleaning roller works, when recovered glass is placed into an inlet at the right end of the cleaning box, the middle face of the upper end of the cleaning box is an arc face, so the glass slides towards the left end of the cleaning box due to self weight, the washing motor drives the washing roller to rotate, a water outlet hole on the washing roller sprays a high-pressure water column, the cleaning cover can prevent the high-pressure water column from spraying out of the cleaning box, impurities on the surface of the recovered glass can be washed clean by rotary spraying of the washing roller, the sprayed water column has radial acting force, the interlayer glass can be washed away and the surface of the glass can be cleaned, the cleaning motor drives the cleaning roller to rotate, the distance from the lower end of the cleaning roller to the surface of the cleaning box is the thickness of the glass, the cleaning roller is made of rubber materials, and the friction force between the cleaning, the cleaning brush on the cleaning roller cleans the glass of the interlayer under the action of centrifugal force, and meanwhile, sundries on the surface of the glass are cleaned.
As a preferred technical scheme of the invention, the screening device comprises a screening mounting frame, an adjusting cylinder, a limiting plate, a protective plate, a conveyor belt, a connecting plate, a conveying plate, a magnet, an iron block, a spring and a contact column, wherein the bottom end of the adjusting cylinder is symmetrically mounted on the upper end surface of the middle part of a bottom plate, the top end of the adjusting cylinder is connected with the lower end surface of the limiting plate, the upper end surface of the limiting plate is an arc-shaped surface, balls are uniformly arranged on the upper end surface of the limiting plate, the screening mounting frame is symmetrically mounted on the upper end surface of the bottom plate, the upper end of the screening mounting frame is connected with the conveyor belt, the conveyor belt is connected with the conveying plate through the connecting plate, the connecting plate is uniformly arranged between the conveyor belt and the conveying plate, the conveying plate is positioned at the outer side of, the conveying plate is uniformly provided with holes, the contact columns are arranged on the upper end surface of the conveying plate, the holes are arranged in the circumferential direction of the contact columns, the contact columns are of a cavity structure, the middle positions of the contact columns correspond to the holes uniformly arranged on the conveying plate in a one-to-one manner, the iron blocks are arranged at the lower ends of the contact columns, the springs are arranged in the cavities of the contact columns, when the conveying plate works specifically, the height of the limiting plate is adjusted by the adjusting cylinder, the limiting plate is located at the position where the contact columns are in a contraction state, when glass falls onto the contact columns from the cleaning box, the protecting plate is located on the outer side of the cleaning box and can prevent the glass from sliding off in the screening process, the contact columns are uniformly distributed on the surface of the conveying plate, so that broken glass in different shapes can be more accurately screened, and the unit areas of toughened glass and common glass are different, so that the compression lengths of the, when the contact column contacts the toughened glass, the contact column contracts inwards, the contact column contacting the toughened glass generates a height difference with the peripheral contact column, when an iron block at the lower end of the contact column contracts inwards, the iron block can be stressed by a magnet to enable the inward contraction length of the contact column to be lengthened, when the ordinary glass is placed on the contact column, the contraction length of the spring is small, the acting force of the magnet on the iron block is smaller than that of the spring, the spring cannot be further compressed, the ordinary glass can directly fall on the left end face of the bottom plate along with the continuous rotation of the conveyor belt, the radius of the contact column compressed by the toughened glass is small, so that when the toughened glass falls, the limiting plate can limit the front end of the toughened glass, the toughened glass cannot fall onto the left side face of the bottom plate along with the conveying of the conveyor belt, and the balls on the limiting plate are beneficial to the rolling of the toughened glass on the upper surface of the limiting plate, finally, the toughened glass is made to fall onto the right end face of the bottom plate, the contact column is separated from the limiting plate, and due to the fact that pressure of the toughened glass does not exist, the elastic force of the spring is larger than the acting force of the magnet, the contact column returns to the initial position.
In addition, the invention also provides a glass precise screening treatment process of the glass precise screening treatment equipment, which comprises the following steps:
1. when the recycled glass is put into the inlet at the right end of the cleaning box, because the middle surface at the upper end of the cleaning box is an arc surface, so that the glass slides towards the left end of the cleaning box due to self-weight, the washing motor drives the washing roller to rotate, the water outlet hole on the washing roller sprays out the high-pressure water column, the cleaning cover can prevent the high-pressure water column from spraying out of the cleaning box, the rotating spraying of the washing roller can clean sundries on the surface of the recovered glass, and the sprayed water column has radial acting force, the glass cleaning device has the advantages that the laminated glass can be flushed and cleaned, the cleaning motor drives the cleaning roller to rotate, the distance from the lower end of the cleaning roller to the surface of the cleaning box is the thickness of one piece of glass, the cleaning roller is made of rubber materials, the friction force between the cleaning roller and the surface of the glass is increased, the cleaning brush on the cleaning roller cleans the laminated glass under the action of centrifugal force, and meanwhile, impurities on the surface of the glass are cleaned;
2. the height of the limiting plate is adjusted by the adjusting cylinder, the limiting plate is located at the position where the contact column is in a contraction state, when glass falls onto the contact column from the cleaning box, the protective plate is located on the outer side of the cleaning box, the glass can be prevented from sliding off in the screening process, the contact columns are uniformly distributed on the surface of the conveying plate, broken glass in different shapes can be more accurately screened, and due to the fact that unit areas of toughened glass and common glass are different, compression lengths of springs in unit areas when the springs meet different pressures are different;
3. when the contact column contacts the toughened glass, the contact column contracts inwards, the contact column contacting the toughened glass generates a height difference with the peripheral contact column, when an iron block at the lower end of the contact column contracts inwards, the iron block can be stressed by a magnet to enable the inward contraction length of the contact column to be lengthened, when the ordinary glass is placed on the contact column, the contraction length of the spring is small, the acting force of the magnet on the iron block is smaller than that of the spring, the spring cannot be further compressed, the ordinary glass can directly fall on the left end face of the bottom plate along with the continuous rotation of the conveyor belt, the radius of the contact column compressed by the toughened glass is small, so that when the toughened glass falls, the limiting plate can limit the front end of the toughened glass, the toughened glass cannot fall onto the left side face of the bottom plate along with the conveying of the conveyor belt, and the balls on the limiting plate are beneficial to the rolling of the toughened glass on the upper surface of the limiting plate, finally, the toughened glass falls onto the right end face of the bottom plate;
4. the contact column after leaving the limiting plate has no pressure of toughened glass, and the elasticity of the spring is greater than the acting force of the magnet, so that the contact column returns to the initial position, and the function of automatically discriminating the type of the recovered glass can be realized.
The invention has the beneficial effects that:
the invention can solve the problems that the conventional glass screening equipment is not accurate enough in glass screening, broken glass cannot be well fixed during screening, sundries on the glass are not cleaned before the glass is screened, and the screened glass has an interlayer phenomenon; the method can realize the function of automatically discriminating the types of the recycled glass, and has the advantages of accuracy in discriminating the glass, capability of well fixing the broken glass during discrimination, capability of cleaning sundries on the glass before the glass is discriminated, no interlayer phenomenon of the discriminated glass and the like;
the glass screening device is arranged, the glass can be screened by the screening device, the screened glass can be fixed, the glass to be screened is limited, and the operation safety and the screening accuracy are guaranteed;
the cleaning device is arranged, and can be used for pretreating the recycled glass, so that the influence of sundries on the weight of the glass is prevented, and the influence of the interlayer phenomenon of the glass on the discrimination accuracy is prevented.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure between the base plate and the screening apparatus according to the present invention;
FIG. 3 is a schematic structural view of the cleaning support frame, the cleaning box, the washing motor, the washing roller, the cleaning motor, the cleaning roller, the cleaning brush and the bottom plate of the invention;
FIG. 4 is a schematic structural view of the cleaning support, the cleaning brush, the cleaning cover and the bottom plate of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 4, the glass precise screening processing equipment comprises a bottom plate 1, a screening device 3 and a cleaning device 4, wherein the screening device 3 is installed on the upper end face of the left side of the bottom plate 1, and the cleaning device 4 is installed on the upper end face of the right side of the bottom plate 1.
The cleaning device 4 comprises a cleaning support frame 41, a cleaning box 42, a washing motor 43, a washing roller 44, a cleaning motor 45, a cleaning roller 46, a cleaning brush 47 and a cleaning cover 48, wherein the lower end of the cleaning support frame 41 is symmetrically arranged on the front and back of the upper end surface on the right side of the bottom plate 1, the upper end of the cleaning support frame 41 is connected with the outer side surface of the cleaning box 42, the cleaning support frame 41 is of an arch structure, the middle surface of the upper end of the cleaning box 42 is an arc surface, the cleaning cover 48 is arranged on the inner side surface of the upper end of the cleaning box 42, the washing motor 43 is arranged on the inner side surface of the right end of the cleaning box 42 through a motor base, the output end of the washing motor 43 is connected with the front end of the washing roller 44, a plurality of groups of water outlet holes are arranged on the outer side surface of the washing roller 44, the rear end of the washing roller 44 is connected with the inner side surface of the rear end of the cleaning, the front end of a cleaning roller 46 is connected with the output end of a cleaning motor 45, the rear end of the cleaning roller 46 is connected with the inner side surface of the front end of a cleaning box 42 through a bearing, cleaning brushes 47 are uniformly arranged on the surface of the cleaning roller 46, when the cleaning device works specifically, when recovered glass is placed into an inlet at the right end of the cleaning box 42, the middle surface of the upper end of the cleaning box 42 is an arc surface, so the glass slides towards the left end of the cleaning box 42 due to self weight, a washing motor 43 drives the washing roller 44 to rotate, a high-pressure water column is sprayed out of a water outlet hole on the washing roller 44, a cleaning cover 48 can prevent the high pressure from spraying out of the water column cleaning box 42, sundries on the surface of the recovered glass can be washed clean by the rotary spraying of the washing roller 44, the radial acting force exists on the sprayed water column, the laminated glass can be washed away and cleaned, the cleaning motor 45 drives the cleaning roller 46 to rotate, the distance from the lower end of the cleaning roller 46 to the surface of the cleaning box 42, the cleaning roller 46 is made of rubber materials, so that the friction force between the cleaning roller 46 and the surface of the glass is increased, the cleaning brush 47 on the cleaning roller 46 cleans out the laminated glass under the action of centrifugal force, and meanwhile, impurities on the surface of the glass are cleaned out.
As a preferred technical scheme of the invention, the screening device 3 comprises a screening mounting frame 31, an adjusting cylinder 32, a limiting plate 33, a protection plate 34, a conveyor belt 35, a connecting plate 36, a conveying plate 37, a magnet 38, an iron block 39, a spring 310 and contact columns 311, wherein the bottom end of the adjusting cylinder 32 is symmetrically mounted on the upper end surface of the middle part of the bottom plate 1, the top end of the adjusting cylinder 32 is connected with the lower end surface of the limiting plate 33, the upper end surface of the limiting plate 33 is an arc surface, balls are uniformly arranged on the upper end surface of the limiting plate 33, the screening mounting frame 31 is symmetrically mounted on the upper end surface of the bottom plate 1, the upper end of the screening mounting frame 31 is connected with the conveyor belt 35, the conveyor belt 35 is connected with the conveying plate 37 through the connecting plate 36, the connecting plate 36 is uniformly arranged between the conveyor belt 35 and the conveying plate 37, the conveying plate, the magnets 38 are mounted on the inner side face of the upper end of the screening mounting frame 31, the magnets 38 are located on the inner side of the middle of the conveying belt 35, holes are uniformly formed in the conveying plate 37, the contact columns 311 are mounted on the upper end face of the conveying plate 37, holes are formed in the circumferential direction of the contact columns 311, the contact columns 311 are of a cavity structure, the positions of the middle portions of the contact columns 311 correspond to the positions of the holes uniformly formed in the conveying plate 37 one by one, iron blocks 39 are mounted at the lower ends of the contact columns 311, springs 310 are mounted in the cavities of the contact columns 311, during specific work, the height of the limiting plate 33 is adjusted through the adjusting cylinders 32, the limiting plate 33 is located at the position where the contact columns 311 are in a contraction state, when glass falls onto the contact columns 311 from the cleaning box 42, the protecting plate 34 is located on the outer side of the cleaning box 42, the glass can be prevented from falling off in the screening process, the broken glasses, because the unit areas of the tempered glass and the common glass are not consistent, the compression lengths of the springs 310 in unit areas when different pressures are met are different, when the contact column 311 contacts the tempered glass, the contact column 311 contracts inwards, the contact column 311 in contact with the tempered glass generates a height difference with the peripheral contact column 311, when the contact column 311 contracts inwards, the iron block 39 at the lower end of the contact column 311 is stressed by the magnet 38, so that the inward contraction length of the contact column 311 is lengthened, when the common glass is placed on the contact column 311, the contraction length of the springs 310 is small, the acting force of the magnet 38 on the iron block 39 is smaller than that of the springs 310, the springs 310 cannot be further compressed, the common glass can directly fall on the left end face of the bottom plate 1 along with the continuous rotation of the conveyor belt 35, and because the radius of the contact column 311 compressed by the tempered glass is smaller, when the tempered glass is about to fall, limiting plate 33 can be spacing with toughened glass's front end for toughened glass can not drop to the bottom plate 1 left surface along with the 35 conveying of conveyer belt on, the ball on the limiting plate 33 is favorable to toughened glass at the roll on the limiting plate 33 upper surface, finally makes toughened glass drop to on the bottom plate 1 right-hand member face, leaves the contact post 311 behind the limiting plate 33, because there is no toughened glass's pressure, the elasticity of spring 310 is greater than magnet 38's effort, makes contact post 311 get back to the initial position.
In addition, the invention also provides a glass precise screening treatment process of the glass precise screening treatment equipment, which comprises the following steps:
1. when the recovered glass is put into the inlet at the right end of the cleaning box 42, because the middle surface of the upper end of the cleaning box 42 is an arc surface, the glass slides towards the left end of the cleaning box 42 due to self weight, the washing motor 43 drives the washing roller 44 to rotate, the water outlet hole on the washing roller 44 sprays high-pressure water columns, the cleaning cover 48 can prevent the high-pressure water columns from spraying out of the cleaning box 42, the rotating spraying of the washing roller 44 can clean impurities on the surface of the recovered glass, the sprayed water columns have radial acting force and can flush away the laminated glass and clean the surface of the glass, the cleaning motor 45 drives the cleaning roller 46 to rotate, the distance from the lower end of the cleaning roller 46 to the surface of the cleaning box 42 is the thickness of one piece of glass, the cleaning roller 46 is made of rubber material, the friction force between the cleaning roller 46 and the surface of the glass is increased, the cleaning brush 47 on the cleaning roller 46 cleans the laminated glass under the action of centrifugal force, simultaneously, cleaning out impurities on the surface of the glass;
2. the height of the limiting plate 33 is adjusted by the adjusting cylinder 32, the limiting plate 33 is located at a position where the contact column 311 is in a contraction state, when glass falls onto the contact column 311 from the cleaning box 42, the protective plate 34 is located on the outer side of the cleaning box 42, the glass can be prevented from sliding off in the screening process, the contact column 311 is uniformly distributed on the surface of the conveying plate 37, broken glass in different shapes can be screened more accurately, and due to the fact that the unit areas of toughened glass and common glass are different, the compression lengths of the spring 310 in unit areas when the spring 310 meets different pressures are also different;
3. when the contact column 311 contacts the toughened glass, the contact column 311 contracts inwards, the contact column 311 in contact with the toughened glass generates a height difference with the peripheral contact column 311, when the iron block 39 at the lower end of the contact column 311 contracts inwards, the iron block 39 can be acted by the magnet 38 to enable the inward contraction length of the contact column 311 to be lengthened, when the ordinary glass is placed on the contact column 311, the contraction length of the spring 310 is small, the acting force of the magnet 38 on the iron block 39 is smaller than that of the spring 310, the spring 310 cannot be further compressed, the ordinary glass can directly fall on the left end face of the bottom plate 1 along with the continuous rotation of the conveyor belt 35, the radius of the contact column 311 compressed by the toughened glass is small, so when the toughened glass is about to fall, the limiting plate 33 can limit the front end of the toughened glass, and the toughened glass cannot fall onto the left side face of the bottom plate 1 along with the transmission of the conveyor belt 35, the balls on the limiting plate 33 are beneficial to the toughened glass to roll on the upper surface of the limiting plate 33, and finally the toughened glass falls onto the right end face of the bottom plate 1;
4. the contact column 311 after leaving the limiting plate 33 has no pressure of toughened glass, and the elasticity of the spring 310 is greater than the acting force of the magnet 38, so that the contact column 311 returns to the initial position, the function of automatically screening the type of recovered glass is realized, the problems that the conventional glass screening equipment cannot accurately screen glass, broken glass cannot be well fixed during screening, sundries on the glass cannot be cleaned before the glass is screened, the screened glass has an interlayer phenomenon and the like are solved, and the purpose is achieved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.