CN109343465A - A kind of the encoder switching device and its switching method of the double tank elevators of auxiliary shaft - Google Patents

A kind of the encoder switching device and its switching method of the double tank elevators of auxiliary shaft Download PDF

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Publication number
CN109343465A
CN109343465A CN201811509607.7A CN201811509607A CN109343465A CN 109343465 A CN109343465 A CN 109343465A CN 201811509607 A CN201811509607 A CN 201811509607A CN 109343465 A CN109343465 A CN 109343465A
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China
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encoder
monitoring
master control
pulse signal
plc
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CN201811509607.7A
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CN109343465B (en
Inventor
秦磊
陈�峰
程磊
胡建成
赵晓胜
马询
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Huainan Mining Group Co Ltd
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Huainan Mining Group Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/052Linking several PLC's

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Indicating And Signalling Devices For Elevators (AREA)
  • Maintenance And Inspection Apparatuses For Elevators (AREA)

Abstract

The invention discloses the encoder switching devices and its switching method of a kind of double tank elevators of auxiliary shaft, master control encoder and main control PLC communication connection, monitor encoder and monitoring PLC communication connection, the left end of the spare terminal of the pulse signal lead and communication cabinet of master control encoder connects, the right end for monitoring the pulse signal lead of encoder and the spare terminal of communication cabinet connects, switch is connected between the left end and right end of spare terminal, when needing to switch over, stop master control encoder and monitor the power switch of encoder, closes the switch of spare terminal;Determine which breaks down for master control encoder and monitoring encoder, closes the power switch of not out of order encoder, into primary control program, modifies a circle coded number of the encoder of failure;The advantages of present invention has safety failure low, guarantees pit shaft personnel safety.

Description

A kind of the encoder switching device and its switching method of the double tank elevators of auxiliary shaft
Technical field
The present invention relates to electricity field, it is more particularly to a kind of encoder switching device of double tank elevators of auxiliary shaft and its cuts Change method.
Background technique
Encoder plays very important effect in lifting system, and the data of encoder are in PLC controller as speed Degree control and stroke control use, once master control monitoring encoder or monitoring encoder break down, elevator will appear super Fast failure or progressive error failure, elevator can not drive, and cause pit shaft to hang people for a long time, easily cause safety accident.
Summary of the invention
Technical problem to be solved by the present invention lies in the double tank elevators of the auxiliary shaft of the prior art to monitor encoder in master control Or monitoring encoder break down when, elevator can not drive, cause pit shaft for a long time hang people the problem of.
The present invention is to solve above-mentioned technical problem by the following technical programs: a kind of encoder of the double tank elevators of auxiliary shaft Switching device, including master control encoder, monitoring encoder and communication cabinet, the master control encoder are mounted on the double tank elevators of auxiliary shaft Concentric shafts drawing of main shaft on, the monitoring encoder is mounted on the gear centre on the end cap of the double tank elevators of auxiliary shaft On axis, engaged gears on gear and main shaft on end cap, the master control encoder and main control PLC communication connection, the monitoring Encoder and monitoring PLC communication connection, the spare terminal of the pulse signal lead and communication cabinet of the master control encoder The pulse signal lead of left end connection, the monitoring encoder is connect with the right end of the spare terminal of the communication cabinet, described standby With being connected with switch between the left end of terminal and right end.
Preferably, the gear diameter ratio on the gear and main shaft on the end cap is 1:1.4.
Preferably, the pulse signal lead of the master control encoder includes A+, A-, B+ and B-, the monitoring encoder Pulse signal lead includes A+, A-, B+ and B-, and there are four connecting terminal, the masters for the left end of the spare terminal and right end Controlling the PLC and monitoring PLC includes output unit, the output unit of the main control PLC including four output pin A2+, The output unit of A2-, B2+ and B2-, the monitoring PLC include four output pins A2+, A2-, B2+ and B2-.
Preferably, the master control encoder pulse signal lead A+, A-, B+ and B- respectively from top to bottom successively with it is spare Four connecting terminals of terminal left end connect, pulse signal lead A+, A-, B+ and B- of the monitoring encoder respectively on to Under successively connect with four connecting terminals of spare terminal right end, four output pin A2 of the output unit of the main control PLC +, A2-, B2+, B2- respectively with pulse signal lead A+, A-, B+, B- communication connection of the master control encoder, the monitoring Four output pins A2+, A2-, B2+, B2- of the output unit of PLC respectively with it is described monitoring encoder pulse signal lead A +, A-, B+ and B- communication connection.
A kind of switching method of the encoder switching device of the double tank elevators of auxiliary shaft, comprising the following steps:
Step 1: original state, spare terminal are in an off state;
Step 2: when needing to switch over, stop the power switch of master control encoder and the power supply of monitoring encoder first Switch, then closes the switch of spare terminal;
Step 3: determining which breaks down for master control encoder and monitoring encoder, if master control encoder breaks down, The power switch of monitoring encoder is closed, if monitoring encoder breaks down, closes the power switch of master control encoder;
Step 4: entering primary control program, if what is closed is the power switch for monitoring encoder, master control encoder one is enclosed and is compiled Yardage is changed to monitoring encoder one and encloses coded number * 1.4;If what is closed is the power switch of master control encoder, encoder will be monitored One circle coded number is changed to master control encoder one and encloses coded number/1.4;
Step 5: carrying out reset driving, promotes speed control within 1m/s;
Step 6: after cage hoisting to well head, replacement processing is carried out to trouble coder.
Preferably, in the step 4, if the monitoring encoder one circle coded number and the master control encoder one circle are compiled Yardage is identical, then the coded number that the coded number and master control encoder one for monitoring the circle of encoder one enclose is not modified.
The present invention have the advantage that compared with prior art when master control encoder or monitoring encoder go wrong, cause Elevator is unable to run, and can be taken main control PLC and be monitored PLC while using the signal of some encoder, to guarantee to mention It rises function emergency to be promoted, pit shaft is avoided to hang people for a long time.
Detailed description of the invention
In order to illustrate more clearly of technical solution of the present invention, attached drawing needed in invention description will be made below Simply introduce, it should be apparent that, drawings in the following description are only some embodiments of the invention, common for this field For technical staff, without creative efforts, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of circuit structure of the encoder switching device of the double tank elevators of auxiliary shaft disclosed in the embodiment of the present invention Figure.
Specific embodiment
It elaborates below to the embodiment of the present invention, the present embodiment carries out under the premise of the technical scheme of the present invention Implement, the detailed implementation method and specific operation process are given, but protection scope of the present invention is not limited to following implementation Example.
As shown in Figure 1, a kind of encoder switching device of the double tank elevators of auxiliary shaft, including master control encoder 1, monitoring coding Device 2, the spare terminal 3 of communication cabinet, main control PLC and monitoring PLC.
The master control encoder 1 is mounted on one of the main shaft (not shown) extraction of the double tank elevator (not shown) of auxiliary shaft together In mandrel (not shown), the monitoring encoder 2 is mounted on the gear in the end cap (not shown) of the double tank elevators of auxiliary shaft, and (figure is not Show) on central axis, the engaged gears on gear and main shaft on end cap, the master control encoder 1 and main control PLC communication connection, The monitoring encoder 2 and monitoring PLC communication connection, pulse signal lead and the communication cabinet of the master control encoder 1 The left end of spare terminal 3 connects, the right side of the spare terminal 3 of the pulse signal lead and communication cabinet of the monitoring encoder 2 End connection, is connected with switch 301 between the left end and right end of the spare terminal 3.
Specifically, the gear diameter ratio on gear and main shaft on the end cap is 1:1.4.
Specifically, the pulse signal lead of the master control encoder 1 includes A+, A-, B+ and B-, the monitoring encoder 2 Pulse signal lead include A+, A-, B+ and B-, there are four connecting terminals for the left end of the spare terminal 3 and right end, described Main control PLC and the monitoring PLC include output unit, the output unit of the main control PLC include four output pin A2+, The output unit of A2-, B2+ and B2-, the monitoring PLC include four output pins A2+, A2-, B2+ and B2-.The master control is compiled Pulse signal lead A+, A-, B+ and B- of code device 1 distinguish from top to bottom successively four connecting terminals with 3 left end of spare terminal Connection, it is described monitoring encoder 2 pulse signal lead A+, A-, B+ and B- respectively from top to bottom successively with 3 right end of spare terminal Four connecting terminals connection, four output pins A2+, A2-, B2+, B2- of the output unit of the main control PLC respectively with institute Pulse signal lead A+, A-, B+, B- communication connection of master control encoder 1 is stated, four of the output unit of the monitoring PLC are defeated Out pin A2+, A2-, B2+, B2- respectively with it is described monitoring encoder 2 pulse signal lead A+, A-, B+ and B- communication connection.
A kind of switching method of the encoder switching device of the double tank elevators of auxiliary shaft, comprising the following steps:
Step 1: original state, spare terminal 3 are in an off state;
Step 2: when needing to switch over, stop the power switch (not shown) and monitoring coding of master control encoder 1 first Then the power switch (not shown) of device 2 closes the switch 301 of spare terminal 3;
Step 3: determine which breaks down for master control encoder 1 and monitoring encoder 2, if event occurs in master control encoder 1 Barrier closes the power switch of monitoring encoder 2, if monitoring encoder 2 breaks down, closes the power switch of master control encoder 1;
Step 4: entering primary control program, if what is closed is the power switch for monitoring encoder 2, master control encoder 1 one is enclosed Coded number is changed to monitoring encoder 2 one and encloses coded number * 1.4;If what is closed is the power switch of master control encoder 1, monitoring is compiled Code device 2 one encloses coded number and is changed to the circle of master control encoder 1 one coded number/1.4;If the monitoring encoder 2 one encloses coded number and institute It states master control encoder 1 one and encloses the volume that coded number is identical, then the coded number and master control encoder 1 one for monitoring the circle of encoder 2 one enclose Yardage is not modified.
Step 5: carrying out reset driving, promotes speed control within 1m/s;
Step 6: after cage hoisting to well head, replacement processing is carried out to trouble coder.
The operation principle of the present invention is that: when the motor operation of the double tank elevators of auxiliary shaft, master control encoder 1, monitoring coding The axis of device 2 follows main shaft while rotating, and the positive and negative rotaring signal of the motor of the double tank elevators of auxiliary shaft and pulse signal are passed respectively To main control PLC and monitoring PLC.PLC software can calculate the speed of service and stroke of motor according to pulse signal in program, warp After crossing data communication, the data of master control encoder 1, monitoring encoder 2 are compared in program.Once master control encoder 1 Data and the data differences of monitoring encoder 2 be more than specified value, the double tank elevators of auxiliary shaft will be reported to form poor failure and speed Compare failure, and the double tank elevators of auxiliary shaft is caused to be unable to run, once master control encoder 1 or monitoring encoder 2 go wrong, leads It causes the double tank elevators of auxiliary shaft to be unable to run, closes the switch 301 of spare terminal 3, take main control PLC and monitoring PLC while using The signal of some encoder avoids pit shaft from hanging people for a long time to guarantee that the double tanks of auxiliary shaft promote function emergency and promoted.
By above technical scheme, a kind of encoder switching device of the double tank elevators of auxiliary shaft provided by the present invention and its The advantages of switching method has safety failure low, guarantees pit shaft personnel safety.When master control encoder or monitoring encoder are asked Topic, causes elevator to be unable to run, and can take main control PLC and monitor PLC while using the signal of some encoder, thus Guarantee that promoting function emergency is promoted, and avoids pit shaft from hanging people for a long time.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (6)

1. a kind of encoder switching device of the double tank elevators of auxiliary shaft, which is characterized in that including master control encoder, monitoring encoder And communication cabinet, the master control encoder are mounted in a concentric shafts of the main shaft extraction of the double tank elevators of auxiliary shaft, the monitoring Encoder is mounted on the central gear axis on the end cap of the double tank elevators of auxiliary shaft, and the gear on gear and main shaft on end cap is stung It closes, the master control encoder and main control PLC communication connection, the monitoring encoder and monitoring PLC communication connection, the master control are compiled The pulse signal lead of code device is connect with the left end of the spare terminal of the communication cabinet, and the pulse signal of the monitoring encoder draws Line is connect with the right end of the spare terminal of the communication cabinet, is connected with switch between the left end and right end of the spare terminal.
2. a kind of encoder switching device of the double tank elevators of auxiliary shaft according to claim 1, which is characterized in that the end Gear diameter ratio on the gear and main shaft covered is 1:1.4.
3. a kind of encoder switching device of the double tank elevators of auxiliary shaft according to claim 1, which is characterized in that the master The pulse signal lead of control encoder includes A+, A-, B+ and B-, the pulse signal lead of the monitoring encoder include A+, A-, There are four connecting terminals for B+ and B-, the left end of the spare terminal and right end, and the main control PLC and the monitoring PLC are wrapped Include output unit, the output unit of the main control PLC includes four output pin A2+, A2-, B2+ and B2-, the monitoring PLC Output unit include four output pins A2+, A2-, B2+ and B2-.
4. a kind of encoder switching device of the double tank elevators of auxiliary shaft according to claim 3, which is characterized in that the master Pulse signal lead A+, A-, B+ and the B- for controlling encoder distinguish from top to bottom successively four terminals with spare terminal left end Son connection, it is described monitoring encoder pulse signal lead A+, A-, B+ and B- respectively from top to bottom successively with spare terminal right end Four connecting terminals connection, four output pins A2+, A2-, B2+, B2- of the output unit of the main control PLC respectively with institute State pulse signal lead A+, A-, B+, B- communication connection of master control encoder, four outputs of the output unit of the monitoring PLC Pin A2+, A2-, B2+, B2- respectively with it is described monitoring encoder pulse signal lead A+, A-, B+ and B- communication connection.
5. a kind of switching method of the encoder switching device of the double tank elevators of auxiliary shaft according to any one of claims 1-4, Characterized by comprising the following steps:
Step 1: original state, spare terminal are in an off state;
Step 2: when needing to switch over, stopping the power switch of master control encoder and the power switch of monitoring encoder first, Then the switch of spare terminal is closed;
Step 3: determine which breaks down for master control encoder and monitoring encoder, if master control encoder breaks down, closes The power switch of encoder is monitored, if monitoring encoder breaks down, closes the power switch of master control encoder;
Step 4: entering primary control program, if what is closed is the power switch for monitoring encoder, master control encoder one is enclosed coded number It is changed to monitoring encoder one and encloses coded number * 1.4;If what is closed is the power switch of master control encoder, monitoring encoder one is enclosed Coded number is changed to master control encoder one and encloses coded number/1.4;
Step 5: carrying out reset driving, promotes speed control within 1m/s;
Step 6: after cage hoisting to well head, replacement processing is carried out to trouble coder.
6. a kind of switching method of the encoder switching device of the double tank elevators of auxiliary shaft according to claim 5, feature It is, in the step 4, if the monitoring encoder one circle coded number and the master control encoder one circle coded number are identical, The coded number that the coded number and master control encoder one that monitoring encoder one encloses enclose is not modified.
CN201811509607.7A 2018-12-11 2018-12-11 Encoder switching device and method of auxiliary shaft double-tank elevator Active CN109343465B (en)

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CN201811509607.7A CN109343465B (en) 2018-12-11 2018-12-11 Encoder switching device and method of auxiliary shaft double-tank elevator

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Application Number Priority Date Filing Date Title
CN201811509607.7A CN109343465B (en) 2018-12-11 2018-12-11 Encoder switching device and method of auxiliary shaft double-tank elevator

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CN109343465B CN109343465B (en) 2024-04-30

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202757630U (en) * 2012-08-30 2013-02-27 首钢京唐钢铁联合有限责任公司 Switchable circuit and encoder redundancy switching device
WO2013140515A1 (en) * 2012-03-19 2013-09-26 富士通株式会社 Coding system and encoder repositioning method
CN203272277U (en) * 2013-06-07 2013-11-06 北京首钢自动化信息技术有限公司 Hydraulic motor speed feedback remote switching device based on speed encoder
CN104952348A (en) * 2015-04-20 2015-09-30 淮北朔里矿业有限责任公司 Coal mine hoist simulation training device
CN204707063U (en) * 2015-05-29 2015-10-14 深圳市华科科技有限公司 The application of frequency converter equipment of mine hoist is driven for permagnetic synchronous motor
CN106238255A (en) * 2016-09-18 2016-12-21 上海发那科机器人有限公司 A kind of spray robot Dual-encoder redundant system
CN106525086A (en) * 2016-11-08 2017-03-22 莱芜钢铁集团电子有限公司 Installation system and method for rotary encoder redundancy detection
CN208969494U (en) * 2018-12-11 2019-06-11 淮南矿业(集团)有限责任公司 A kind of encoder switching device of the double tank elevators of auxiliary shaft

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013140515A1 (en) * 2012-03-19 2013-09-26 富士通株式会社 Coding system and encoder repositioning method
CN202757630U (en) * 2012-08-30 2013-02-27 首钢京唐钢铁联合有限责任公司 Switchable circuit and encoder redundancy switching device
CN203272277U (en) * 2013-06-07 2013-11-06 北京首钢自动化信息技术有限公司 Hydraulic motor speed feedback remote switching device based on speed encoder
CN104952348A (en) * 2015-04-20 2015-09-30 淮北朔里矿业有限责任公司 Coal mine hoist simulation training device
CN204707063U (en) * 2015-05-29 2015-10-14 深圳市华科科技有限公司 The application of frequency converter equipment of mine hoist is driven for permagnetic synchronous motor
CN106238255A (en) * 2016-09-18 2016-12-21 上海发那科机器人有限公司 A kind of spray robot Dual-encoder redundant system
CN106525086A (en) * 2016-11-08 2017-03-22 莱芜钢铁集团电子有限公司 Installation system and method for rotary encoder redundancy detection
CN208969494U (en) * 2018-12-11 2019-06-11 淮南矿业(集团)有限责任公司 A kind of encoder switching device of the double tank elevators of auxiliary shaft

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