CN109336658A - A kind of vertical screw-stirring aerobic compost experimental rig - Google Patents

A kind of vertical screw-stirring aerobic compost experimental rig Download PDF

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Publication number
CN109336658A
CN109336658A CN201811598572.9A CN201811598572A CN109336658A CN 109336658 A CN109336658 A CN 109336658A CN 201811598572 A CN201811598572 A CN 201811598572A CN 109336658 A CN109336658 A CN 109336658A
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CN
China
Prior art keywords
tank body
stirring
vertical screw
experimental rig
aerobic compost
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Pending
Application number
CN201811598572.9A
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Chinese (zh)
Inventor
孟海波
程红胜
沈玉君
匡常贵
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Chinese Academy of Agricultural Engineering CAAE
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Chinese Academy of Agricultural Engineering CAAE
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Priority to CN201811598572.9A priority Critical patent/CN109336658A/en
Publication of CN109336658A publication Critical patent/CN109336658A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/964Constructional parts, e.g. floors, covers or doors
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/964Constructional parts, e.g. floors, covers or doors
    • C05F17/971Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material
    • C05F17/979Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material the other material being gaseous
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/964Constructional parts, e.g. floors, covers or doors
    • C05F17/971Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material
    • C05F17/986Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material the other material being liquid

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biochemistry (AREA)
  • Biotechnology (AREA)
  • Health & Medical Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Molecular Biology (AREA)
  • Organic Chemistry (AREA)
  • Fertilizers (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention discloses a kind of vertical screw-stirring aerobic compost experimental rigs, belong to aerobic composting device, a kind of vertical screw-stirring aerobic compost experimental rig, including crane, tank body, aerating system, stirring system, the tank body and aerating system are fixedly mounted on pedestal, and by aerated conduit connection, stirring system is fixedly mounted on the upper cover of tank body for aerating system and tank body, raw material can be made to stir evenly, reduce work difficulty.It using planetary gear mechanism and auger structure, realizes and material all standing is stirred, effectively eliminate stirring dead angle, realize that material is sufficiently stirred, promote compost quality.

Description

A kind of vertical screw-stirring aerobic compost experimental rig
Technical field
The present invention relates to a kind of aerobic composting devices, try more specifically to a kind of vertical screw-stirring aerobic compost Experiment device.
Background technique
Composting technology be the innoxious organic wastes such as feces of livestock and poultry, minimizing, recycling treatment important channel.Compost Technology mainly includes static compost, strip style compost, trough composting, reactor compost etc. by compost form point, wherein reactor Compost has many advantages, such as that composting cycle is short, occupied area is small, easy realization automation control and secondary pollution are small, has good answer Use prospect.
Currently, the research report in relation to aerobic compost reactor equipment technology is more, wherein laboratory scale aerobic compost Reactor is widely used due to its process parameter optimizing and comparative test have many advantages, such as more convenient, at low cost, high-efficient, is The important tests of scale aerobic compost research equip basis.Existing use for laboratory aerobic fermentation device mostly uses static aerobic Fermentor, hand fermenter volume restrict, and there are material stirring difficulty, mix the problems such as uneven, influence aerobic compost experiment opening Open up effect.
Summary of the invention
1. technical problems to be solved
Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a kind of vertical screw-stirring aerobic composts Experimental rig passes through the Optimal Structure Designing to existing aerobic composting device, lifting test efficiency.
2. technical solution
To solve the above problems, the present invention adopts the following technical scheme that.
A kind of vertical screw-stirring aerobic compost experimental rig, including crane, tank body, aerating system, stirring system, institute It states tank body and aerating system is fixedly mounted on pedestal, by aerated conduit connection, stirring system is fixed for aerating system and tank body It is mounted on the upper cover of tank body, raw material can be made to stir evenly, reduces work difficulty.
Further, the crane includes pulley, guide rail, support ring, hawser, the first sprocket wheel, the second sprocket wheel and determines cunning Wheel, for the cable takeup on pulley and fixed pulley, guide rail can realize that the limit of upper cover movement, wheel group pass through hawser and top cap Connect the elevating movement that upper cover can be achieved under the drive of motor.
Further, the aerating system includes Aeration fan, aerated conduit, flowmeter and pressure gauge, can be measured Discharge amount in the pressure and unit time of tank body.
Further, the stirring system includes a sun gear, two planetary gears, the first motor machine, gear-box, two A agitating shaft and the second motor are fixedly installed with paddle on the agitating shaft;Planetary wheel carrier, institute are equipped in the gear-box It states planetary wheel carrier and is provided with mutually ratcheting sun gear and planetary gear, stirred using power, can be improved stirring rate.
Further, being internally provided with for the tank body is aerated storehouse, and the aeration tube road is applied in aeration storehouse, the stream Meter and pressure gauge are arranged on aerated conduit;The tank body, which is located at below aeration storehouse, is provided with liquid-collecting bin, the tank body position Barrier is fixedly installed in aeration storehouse and liquid-collecting bin junction;It is provided with sample tap on the tank skin of the tank body, solid-liquid can be made Separation, while also facilitating and being sampled during stirring.
Further, the pedestal for being used to support it is provided with below the tank body, the pedestal is located at Aeration fan Lower section is provided with exhausted bath box, is connected with drain pipe between the exhausted bath box and liquid-collecting bin;The lower end of the tank body is movably installed with Universal wheel facilitates and collects waste liquid and mobile device.
Further, the upper end of the tank body is equipped with upper cover, and the two sides of the upper cover are fixedly installed with sliding block, it is described on It covers and offers gas vent, adjust the draught head inside and outside tank body.
Further, which further includes support frame, and the crane is fixedly mounted on the support frame, to entirely mentioning For support force.
3. beneficial effect
Compared with the prior art, the present invention has the advantages that
(1) planetary gear mechanism and auger structure are used, realizes and material all standing is stirred, it is dead to effectively eliminate stirring Angle realizes that material is sufficiently stirred, promotes compost quality.
(2) automatic-lifting type integration stirring system is used, stirring can be started at any time according to demand during the fermentation, is risen The movement that the design of drop formula can reduce bulky mixing plant while guaranteeing that material stirring facilitates facilitates operation, stirs simultaneously The design that system is separated with tank body facilitates the disengaging of material.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is the enlarged structure schematic diagram of gear-box of the invention;
Fig. 3 is partial enlargement structural representation of the invention;
Fig. 4 is that guide rail of the invention amplifies figure structure schematic representation.
Figure label explanation:
1, pulley;2, support ring;3, hawser;4, guide rail;5, sun gear;6, gas vent;7, planetary gear;8, sliding block;9, on Lid;10, support frame;11, sample tap;12, tank body;13, agitating shaft;14, paddle;15, barrier;16, it is aerated storehouse;17, liquid collecting Storehouse;18, pedestal;19, universal wheel;20, exhausted bath box;21, Aeration fan;22, drain pipe;23, flowmeter;24, pressure gauge;25, Aerated conduit;26, gear-box;27, the first motor;28, the second motor;29, the first sprocket wheel;30, the second sprocket wheel;31, fixed Pulley;32, planetary wheel carrier.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description;Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments, is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the instruction such as term " on ", "lower", "inner", "outside", " top/bottom end " Orientation or positional relationship be based on the orientation or positional relationship shown in the drawings, be merely for convenience of description the present invention and simplification retouch It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation, Therefore it is not considered as limiting the invention.In addition, term " first ", " second " are used for description purposes only, and cannot understand For indication or suggestion relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation " " is set Be equipped with ", " be arranged/connect ", " connection " etc., shall be understood in a broad sense, such as " connection ", may be a fixed connection, be also possible to removable Connection is unloaded, or is integrally connected;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, it can also be in Between medium be indirectly connected, can be the connection inside two elements.It for the ordinary skill in the art, can be specific Situation understands the concrete meaning of above-mentioned term in the present invention.
Embodiment 1:
Please refer to Fig. 1-4, a kind of vertical screw-stirring aerobic compost experimental rig, including crane, tank body 12, aeration system System, stirring system, tank body 12 and aerating system are fixedly mounted on pedestal 18, and aerating system and tank body 12 pass through aerated conduit 25 Connection, stirring system are fixedly mounted on the upper cover 9 of tank body 12, raw material can be made to stir evenly, and reduce work difficulty.Crane packet It includes pulley 1, guide rail 4, support ring 2, hawser 3, the first sprocket wheel 29, the second sprocket wheel 30 and fixed pulley 31, hawser 3 and is wrapped in pulley 1 On fixed pulley 31, guide rail 4 can realize that the limit of the movement of upper cover 9, wheel group are connected to the band of motor by hawser 3 and upper cover 9 The elevating movement of achievable upper cover 9 under dynamic.Aerating system includes Aeration fan 21, aerated conduit 25, flowmeter 23 and pressure gauge 24, the discharge amount in the pressure and unit time of tank body 12 can be measured.Stirring system includes 5, two rows of a sun gear Star-wheel 7, the first motor machine 27,26, two agitating shafts 13 of gear-box and the second motor 28 are fixedly installed on agitating shaft 13 Paddle 14;Planetary wheel carrier 32 is equipped in gear-box 26, planetary wheel carrier 32 is provided with mutually ratcheting sun gear 5 and planetary gear 7, It is stirred using power, can be improved stirring rate.Tank body 12 is internally provided with aeration storehouse 16, and aerated conduit 25 is applied in aeration In storehouse 16, flowmeter 23 and pressure gauge 24 are arranged on aerated conduit 25;The lower section that tank body 12 is located at aeration storehouse 16 is provided with collection Liquid storehouse 17, tank body 12 is located at aeration storehouse 16 and 17 junction of liquid-collecting bin is fixedly installed with barrier 15;It is arranged on the tank skin of tank body 12 There is sample tap 11, can make to be separated by solid-liquid separation, while also facilitating and sampling during stirring.The lower section of tank body 12, which is provided with, to be used for Support its pedestal 18, the lower section that pedestal 18 is located at Aeration fan 21 is provided with exhausted bath box 20, exhausted bath box 20 and liquid-collecting bin 17 it Between be connected with drain pipe 22;The lower end of tank body 12 is movably installed with universal wheel 19, facilitates and collects waste liquid and mobile device.Tank body 12 Upper end be equipped with upper cover 9, the two sides of upper cover 9 are fixedly installed with sliding block 8, and gas vent 6 is offered in upper cover 9, adjust tank body 12 Inside and outside draught head.The experimental rig further includes support frame 10, and crane is fixedly mounted on support frame 10, provides branch to entire Support force.
When work, tank body 12 is packed into after composting material is pre-processed, it is right with upper cover 9 to be then pushed by universal wheel 19 Position is answered, the starting of the second motor 28, which will put down upper cover 9, forms sealing progress aerobic compost with tank body 12, in needs Start stirring system, agitating shaft 13 is under the driving of the first motor machine 27, while autobiography moves, and makees revolution fortune around sun gear 5 It is dynamic, it realizes to the full and uniform stirring of compost material in tank body 12.In fermentation process Aeration fan 21 by aerated conduit 25 to Oxygen supply in tank body 12 monitors ventilation parameter by flowmeter 23, pressure gauge 24, and final gas is discharged by gas vent 6.Fermentation process Middle percolate is uniformly processed by drain pipe 22 to exhausted bath box 20 after falling on liquid-collecting bin 17.It can be by taking in fermentation process Sample mouth 11 is sampled the specific fermentation situation of understanding.The rising tank body 12 of upper cover 9 removes discharge by universal wheel 19 after fermentation Material.
The foregoing is intended to be a preferred embodiment of the present invention;But scope of protection of the present invention is not limited thereto. Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its It improves design and is subject to equivalent substitution or change, should be covered by the scope of protection of the present invention.

Claims (8)

1. a kind of vertical screw-stirring aerobic compost experimental rig, including crane, tank body (12), aerating system, stirring system, It is characterized by: the tank body (12) and aerating system are fixedly mounted on pedestal (18), aerating system passes through with tank body (12) Aerated conduit (25) connection, stirring system are fixedly mounted on the upper cover (9) of tank body (12).
2. a kind of vertical screw-stirring aerobic compost experimental rig according to claim 1, it is characterised in that: the lifting Frame includes pulley (1), guide rail (4), support ring (2), hawser (3), the first sprocket wheel (29), the second sprocket wheel (30) and fixed pulley (31), the hawser (3) is wrapped on pulley (1) and fixed pulley (31).
3. a kind of vertical screw-stirring aerobic compost experimental rig according to claim 1, it is characterised in that: the aeration System includes Aeration fan (21), aerated conduit (25), flowmeter (23) and pressure gauge (24).
4. a kind of vertical screw-stirring aerobic compost experimental rig according to claim 1, it is characterised in that: the stirring System includes a sun gear (5), two planetary gears (7), the first motor machine (27), gear-box (26), two agitating shafts (13) and the second motor (28) paddle (14), are fixedly installed on the agitating shaft (13);It is set in the gear-box (26) Have planetary wheel carrier (32), the planetary wheel carrier (32) is provided with mutually ratcheting sun gear (5) and planetary gear (7).
5. a kind of vertical screw-stirring aerobic compost experimental rig according to claim 3, it is characterised in that: the tank body (12) be internally provided with is aerated storehouse (16), and the aeration tube road (25) are applied in aeration storehouse (16), the flowmeter (23) It is arranged on aerated conduit (25) with pressure gauge (24);The tank body (12), which is located at below aeration storehouse (16), is provided with liquid-collecting bin (17), the tank body (12) is located at aeration storehouse (16) and liquid-collecting bin (17) junction is fixedly installed with barrier (15);The tank body (12) sample tap (11) are provided on tank skin.
6. a kind of vertical screw-stirring aerobic compost experimental rig according to claim 5, it is characterised in that: the tank body (12) pedestal (18) for being used to support it is provided with below, the pedestal (18), which is located at below Aeration fan (21), to be provided with Exhausted bath box (20) is connected with drain pipe (22) between the exhausted bath box (20) and liquid-collecting bin (17);The lower end of the tank body (12) It is movably installed with universal wheel (19).
7. a kind of vertical screw-stirring aerobic compost experimental rig according to claim 6, it is characterised in that: the tank body (12) upper end is equipped with upper cover (9), and the two sides of the upper cover (9) are fixedly installed with sliding block (8), open up on the upper cover (9) There are gas vent (6).
8. a kind of vertical screw-stirring aerobic compost experimental rig according to claim 6, it is characterised in that: test dress Setting further includes support frame (10), and the crane is fixedly mounted on support frame (10).
CN201811598572.9A 2018-12-26 2018-12-26 A kind of vertical screw-stirring aerobic compost experimental rig Pending CN109336658A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811598572.9A CN109336658A (en) 2018-12-26 2018-12-26 A kind of vertical screw-stirring aerobic compost experimental rig

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Application Number Priority Date Filing Date Title
CN201811598572.9A CN109336658A (en) 2018-12-26 2018-12-26 A kind of vertical screw-stirring aerobic compost experimental rig

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112759445A (en) * 2021-01-12 2021-05-07 刘显志 Special aeration of good oxygen compost and filtration liquid collection device
CN115093266A (en) * 2022-06-20 2022-09-23 济南大学寿光产业技术研究院 Plant waste and livestock manure mixed aerobic fermentation device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203699089U (en) * 2013-12-10 2014-07-09 盐城工学院 Degrading trash barrel for manually crushing and stirring domestic kitchen trash
CN203782051U (en) * 2014-04-01 2014-08-20 罗树龙 Organic solid waste aerobic composting experiment device
CN203960069U (en) * 2014-05-29 2014-11-26 清华大学 A kind of aerobic compost reactor
CN104841525A (en) * 2015-04-23 2015-08-19 昆明理工大学 Three-screw planetary transmission vertical medium stirring mill
KR20160043313A (en) * 2014-10-13 2016-04-21 비케이환경종합건설 주식회사 A horizontal cylinder type agitating fermenter

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203699089U (en) * 2013-12-10 2014-07-09 盐城工学院 Degrading trash barrel for manually crushing and stirring domestic kitchen trash
CN203782051U (en) * 2014-04-01 2014-08-20 罗树龙 Organic solid waste aerobic composting experiment device
CN203960069U (en) * 2014-05-29 2014-11-26 清华大学 A kind of aerobic compost reactor
KR20160043313A (en) * 2014-10-13 2016-04-21 비케이환경종합건설 주식회사 A horizontal cylinder type agitating fermenter
CN104841525A (en) * 2015-04-23 2015-08-19 昆明理工大学 Three-screw planetary transmission vertical medium stirring mill

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112759445A (en) * 2021-01-12 2021-05-07 刘显志 Special aeration of good oxygen compost and filtration liquid collection device
CN115093266A (en) * 2022-06-20 2022-09-23 济南大学寿光产业技术研究院 Plant waste and livestock manure mixed aerobic fermentation device

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Application publication date: 20190215

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