CN109335536B - Assembly production line - Google Patents
Assembly production line Download PDFInfo
- Publication number
- CN109335536B CN109335536B CN201811206581.9A CN201811206581A CN109335536B CN 109335536 B CN109335536 B CN 109335536B CN 201811206581 A CN201811206581 A CN 201811206581A CN 109335536 B CN109335536 B CN 109335536B
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- hoisting
- electric cylinder
- conveying
- carrier
- supporting
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- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- 238000003860 storage Methods 0.000 claims abstract description 10
- 239000003638 chemical reducing agent Substances 0.000 claims description 9
- 239000000758 substrate Substances 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000969 carrier Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an assembly production line, which comprises a workpiece feeding unit, an assembling machine, a rotary hoisting unit and a finished product storage rack, wherein the rotary hoisting unit is fixedly arranged on the operation ground; the rotary hoisting unit comprises a hoisting lower fixing plate fixed on the operation ground, a hoisting operation frame is fixedly mounted at the top of the hoisting lower fixing plate, and a hoisting rotary motor is fixedly mounted on the side of the hoisting operation frame. The invention is provided with a plurality of support arms and lifting manipulators corresponding to the support arms, the plurality of lifting manipulators can perform labor division operation, and part of the lifting manipulators realizes feeding, part of the lifting manipulators realizes load-transferring assembly and part of the lifting manipulators realizes finished workpiece blanking, so that the whole feeding, load-transferring and blanking processes are seamlessly and continuously connected, and the assembly efficiency is improved.
Description
The technical field is as follows:
the invention relates to the technical field of nonstandard equipment, in particular to an assembly production line.
Background art:
in the industrial production process, workpieces are assembled with other workpieces after being produced, finished assembled workpieces are stored in a warehouse, and in the whole process, the processes of feeding, transferring, blanking and the like of the workpieces are manually finished or finished by a single mechanical arm. The manual transfer not only has large requirement on the labor intensity of operators and wastes a large amount of labor, but also causes the transfer efficiency to be reduced; and the single mechanical arm can not complete the continuous actions of feeding, transferring and blanking during transferring, and can not meet the requirement of efficient production and assembly.
The invention content is as follows:
the invention aims to provide an assembly production line aiming at the defects of the prior art.
The technical solution of the invention is as follows:
an assembly production line comprises a workpiece feeding unit, an assembling machine, a rotary hoisting unit and a finished product storage rack, wherein the rotary hoisting unit is fixedly arranged on the operation ground; the rotary hoisting unit comprises a hoisting lower fixing plate fixed on the operation ground, a hoisting operation frame is fixedly installed at the top of the hoisting lower fixing plate, and a hoisting rotary motor is fixedly installed at the side part of the hoisting operation frame; the top of the hoisting operation frame is fixedly connected with a hoisting upper supporting plate, a speed reducer is arranged on a fixed seat at the upper part of the hoisting upper supporting plate, the input end of the speed reducer is in transmission connection with the output end of a hoisting rotating motor, and a rotating supporting arm is fixedly arranged on the output end of the speed reducer; the rotary supporting arm is provided with a plurality of uniformly arranged supporting arms, and the tail end of each supporting arm is fixedly connected with a hoisting manipulator; the hoisting manipulator comprises a lifting electric cylinder which is fixedly arranged at the tail end of the support arm, the bottom of the lifting electric cylinder is fixedly provided with a limiting guide rod, the tail end of a telescopic shaft of the lifting electric cylinder is fixedly connected with an electric cylinder support plate, a support plate limiting guide hole is formed in the electric cylinder support plate, and the limiting guide rod is inserted in the support plate limiting guide hole in a sliding manner; the bottom of the electric cylinder support plate is fixedly provided with a tensioning electric cylinder, the front side and the rear side of the lower part of the tensioning electric cylinder are provided with tensioning cylinder arms, the bottom of each tensioning cylinder arm is provided with a workpiece bottom support block extending towards the inner side, and the left side and the right side of each tensioning electric cylinder are fixedly provided with folding support plates; the bottom of the folded support plate is fixedly provided with a workpiece edge limiting rod, the upper part of the folded support plate is provided with a workpiece jacking electric cylinder, a telescopic shaft of the workpiece jacking electric cylinder penetrates through the folded support plate, and the tail end of the telescopic shaft is sleeved with a buffer rubber block.
The workpiece feeding unit consists of a conveying track and a conveying carrier; the conveying track comprises a plurality of conveying base plates which are uniformly arranged, two end parts of the conveying base plates are fixed on the operation ground through base plate bolts, two conveying single rails which are arranged in parallel are fixedly installed on the conveying base plates, and conveying carriers are installed on the two conveying single rails in a rolling mode.
Carry the carrier and include the carrier backup pad, its tip that is close to rotatory hoist and mount unit has seted up carrier backup pad locating hole, and a plurality of walking wheels are installed to the bottom of carrier backup pad, and the walking wheel is rolled to be installed on two carry single tracks, and carrier backup pad top is installed carrier supporting box through carrier angle beam fixed stay, and work piece carries a set fixed mounting at the top of supporting box.
The carrier supporting box is internally provided with a plurality of tool placing plates in an inserted mode, and the side portion of the carrier supporting box is fixedly provided with a walking controller.
And a conveying substrate buffer frame is fixedly arranged on one side of the top of the conveying substrate close to the hoisting lower fixing plate, an elastic part is fixed on the conveying substrate buffer frame, and the elastic part can be abutted on the traveling wheel.
The front side and the rear side of the hoisting lower fixing plate are fixedly connected with positioning supporting plates, and the end parts of the positioning supporting plates are fixedly provided with a fixer; the fixer is provided with a distance sensor and a telescopic limiting rod, and the telescopic limiting rod can be inserted into the carrier supporting plate positioning hole.
The invention has the beneficial effects that: the invention is provided with a plurality of support arms and lifting manipulators corresponding to the support arms, the plurality of lifting manipulators can perform labor division operation, and part of the lifting manipulators realizes feeding, part of the lifting manipulators realizes load-transferring assembly and part of the lifting manipulators realizes finished workpiece blanking, so that the whole feeding, load-transferring and blanking processes are seamlessly and continuously connected, and the assembly efficiency is improved.
Description of the drawings:
FIG. 1 is a schematic view of the structural assembly of the present invention;
FIG. 2 is a schematic structural view of a workpiece conveying unit;
FIG. 3 is a schematic structural view of the rotary hoisting unit;
fig. 4 is a schematic structural diagram of the lifting manipulator.
The specific implementation mode is as follows:
in order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
As shown in fig. 1 to 4, an assembly line includes a workpiece feeding unit 11, an assembling machine 12, a rotary hoisting unit 2 and a finished product storage rack 3, wherein the rotary hoisting unit 2 is fixedly installed on the operation ground, the workpiece feeding unit 11 and the assembling machine 12 are respectively arranged at the front side and the rear side of the rotary hoisting unit 2, the finished product storage rack 3 is arranged beside the rotary hoisting unit 2, and the finished product storage rack 3 is also fixedly installed on the operation ground; the rotary hoisting unit 2 comprises a hoisting lower fixing plate 20 fixed on the operation ground, a hoisting operation frame 21 is fixedly installed at the top of the hoisting lower fixing plate 20, and a hoisting rotary motor 22 is fixedly installed at the side part of the hoisting operation frame 21; the top of the hoisting operation frame 21 is fixedly connected with a hoisting upper support plate 211, a speed reducer 23 is fixedly arranged on the upper part of the hoisting upper support plate 211, the input end of the speed reducer 23 is in transmission connection with the output end of a hoisting rotating motor 22, and a rotating support arm is fixedly arranged on the output end of the speed reducer 23; the rotary supporting arm is provided with a plurality of uniformly arranged supporting arms 24, and the tail ends of the supporting arms 24 are fixedly connected with a hoisting manipulator 4; the hoisting manipulator 4 comprises a lifting electric cylinder 41 which is fixedly arranged at the tail end of the support arm 24, a limiting guide rod 412 is fixedly arranged at the bottom of the lifting electric cylinder 41, the tail end of a telescopic shaft 411 of the lifting electric cylinder 41 is fixedly connected with an electric cylinder support plate 42, a support plate limiting guide hole is formed in the electric cylinder support plate 42, and the limiting guide rod 412 is inserted in the support plate limiting guide hole in a sliding manner; a tensioning electric cylinder 43 is fixedly installed at the bottom of the electric cylinder supporting plate 42, tensioning cylinder arms 431 are arranged on the front side and the rear side of the lower portion of the tensioning electric cylinder 43, a workpiece bottom supporting block extending towards the inner side is formed at the bottom of each tensioning cylinder arm 431, and folding supporting plates 44 are fixed on the left side and the right side of each tensioning electric cylinder 43; the bottom of the folding supporting plate 44 is fixedly provided with a workpiece edge limiting rod 441, the upper part of the folding supporting plate 44 is provided with a workpiece jacking electric cylinder 45, a telescopic shaft of the workpiece jacking electric cylinder 45 penetrates through the folding supporting plate 44, and the tail end of the telescopic shaft is sleeved with a buffer rubber block 451.
The workpiece feeding unit 11 consists of two parts, namely a conveying track and a conveying carrier; the conveying track comprises a plurality of uniformly arranged conveying base plates 112, two end parts of the conveying base plates are fixed on the operation ground through base plate bolts 113, two parallel conveying single rails 111 are fixedly arranged on the conveying base plates 112, and conveying carriers are arranged on the two conveying single rails 111 in a rolling mode.
The conveying carrier comprises a carrier supporting plate 114, a carrier supporting plate positioning hole is formed in the end portion, close to the rotary hoisting unit 2, of the carrier supporting plate 114, a plurality of travelling wheels 115 are installed at the bottom of the carrier supporting plate 114, the travelling wheels 115 are installed on two conveying single rails 111 in a rolling mode, a carrier supporting box 117 is installed at the top of the carrier supporting plate 114 through a carrier corner beam 116 in a fixed supporting mode, and a workpiece carrying disc 119 is fixedly installed at the top of the supporting box 117.
A plurality of tool placement plates 118 are inserted into the carrier support box 117, and the travel controller 10 is fixedly mounted on the side of the carrier support box 117.
A substrate-transporting buffer frame 120 is fixedly disposed on a top side of the substrate 112 near the lower fixed plate 20, and an elastic member is fixed on the substrate-transporting buffer frame 120 and can be abutted against the traveling wheel 115.
The front side and the rear side of the lower hoisting fixing plate 20 are fixedly connected with positioning support plates 201, and the end parts of the positioning support plates 201 are fixedly provided with fixing devices 202; the fixer 202 is provided with a distance sensor 204 and a telescopic limiting rod 203, and the telescopic limiting rod 203 can be inserted into the carrier supporting plate positioning hole.
In the assembling process, the conveying carrier conveys the workpieces to be assembled along the conveying track, the distance sensor measures the distance between the conveying carrier and the hoisting operation frame in real time, and when the distance is reduced to a certain range, the walking controller controls the walking wheels to decelerate and stops slowly under the action of the elastic piece; the distance sensor continuously senses, when the set distance is reached, the telescopic limiting rod is inserted and fixed in the positioning hole of the carrier supporting plate, and the purpose of fixing and conveying the carrier is achieved. Under the driving of a hoisting rotating motor, a rotating supporting arm is linked with a hoisting manipulator to rotate to the top of a conveying carrier, a lifting electric cylinder, a tensioning electric cylinder and a workpiece jacking electric cylinder are matched for operation, a workpiece to be assembled is placed between limiting rods at the edge parts of the workpiece at two sides, a subsequent tensioning electric cylinder arm shrinks, clamps and supports the bottom of the workpiece to be assembled, and the workpiece jacking electric cylinder drives a buffer rubber block to jack the top of the workpiece to be assembled so as to finish stable hoisting of the workpiece to be assembled; and conveying the hung workpieces to be assembled to an assembling machine for assembling, and further hoisting the assembled finished workpieces to a finished product storage rack by a rotary hoisting unit to finish the storage of the finished workpieces. Due to the fact that the supporting arms and the hoisting mechanical arm are arranged, continuous hoisting, assembling and discharging can be achieved, and working efficiency is improved.
The examples are intended to illustrate the invention, but not to limit it. The described embodiments may be modified by those skilled in the art without departing from the spirit and scope of the present invention, and therefore, the scope of the appended claims should be accorded the full scope of the invention as set forth in the appended claims.
Claims (4)
1. An assembly line, its characterized in that: the automatic assembling and disassembling device comprises a workpiece feeding unit (11), an assembling machine (12), a rotary hoisting unit (2) and a finished product storage rack (3), wherein the rotary hoisting unit (2) is fixedly installed on the operation ground, the workpiece feeding unit (11) and the assembling machine (12) are respectively arranged on the front side and the rear side of the rotary hoisting unit (2), the finished product storage rack (3) is arranged beside the rotary hoisting unit (2), and the finished product storage rack (3) is also fixedly installed on the operation ground; the rotary hoisting unit (2) comprises a hoisting lower fixing plate (20) fixed on the operation ground, a hoisting operation frame (21) is fixedly installed at the top of the hoisting lower fixing plate (20), and a hoisting rotary motor (22) is fixedly installed at the side part of the hoisting operation frame (21); the top of the hoisting operation frame (21) is fixedly connected with a hoisting upper supporting plate (211), a speed reducer (23) is installed on a fixed seat at the upper part of the hoisting upper supporting plate (211), the input end of the speed reducer (23) is in transmission connection with the output end of a hoisting rotating motor (22), and a rotating supporting arm is fixedly installed on the output end of the speed reducer (23); the rotary supporting arm is provided with a plurality of uniformly arranged supporting arms (24), and the tail ends of the supporting arms (24) are fixedly connected with hoisting manipulators (4); the hoisting manipulator (4) comprises a lifting electric cylinder (41) which is fixedly arranged at the tail end of the support arm (24), a limiting guide rod (412) is fixedly arranged at the bottom of the lifting electric cylinder (41), the tail end of a telescopic shaft (411) of the lifting electric cylinder (41) is fixedly connected with an electric cylinder support plate (42), a support plate limiting guide hole is formed in the electric cylinder support plate (42), and the limiting guide rod (412) is inserted in the support plate limiting guide hole in a sliding manner; a tensioning electric cylinder (43) is fixedly installed at the bottom of the electric cylinder supporting plate (42), tensioning cylinder arms (431) are arranged on the front side and the rear side of the lower portion of the tensioning electric cylinder (43), a workpiece bottom supporting block extending towards the inner side is formed at the bottom of each tensioning cylinder arm (431), and folding supporting plates (44) are fixed on the left side and the right side of each tensioning electric cylinder (43); a workpiece edge limiting rod (441) is fixedly arranged at the bottom of the folding support plate (44), a workpiece jacking electric cylinder (45) is mounted at the upper part of the folding support plate (44), a telescopic shaft of the workpiece jacking electric cylinder (45) penetrates through the folding support plate (44), and a buffer rubber block (451) is sleeved at the tail end of the telescopic shaft; the workpiece feeding unit (11) consists of a conveying track and a conveying carrier; the conveying track comprises a plurality of uniformly arranged conveying base plates (112), two end parts of the conveying base plates are fixed on the operation ground through base plate bolts (113), two parallel conveying single rails (111) are fixedly arranged on the conveying base plates (112), and conveying carriers are arranged on the two conveying single rails (111) in a rolling mode; a conveying substrate buffer frame (120) is fixedly arranged on one side of the top of the conveying substrate (112) close to the lower hoisting fixing plate (20), an elastic part is fixed on the conveying substrate buffer frame (120), and the elastic part can be abutted against the traveling wheel (115).
2. An assembly line according to claim 1, characterized in that: carry the carrier and include carrier backup pad (114), its tip that is close to rotatory hoist and mount unit (2) has seted up carrier backup pad locating hole, a plurality of walking wheels (115) are installed to the bottom of carrier backup pad (114), walking wheel (115) roll is installed on two transport single track (111), carrier backup pad (114) top is passed through carrier angle beam (116) fixed stay and is installed carrier supporting box (117), work piece year dish (119) fixed mounting is at the top of carrier supporting box (117).
3. An assembly line according to claim 2, characterized in that: a plurality of tool placing plates (118) are inserted in the carrier supporting box (117), and a walking controller (10) is fixedly arranged on the side part of the carrier supporting box (117).
4. An assembly line according to claim 2, characterized in that: the front side and the rear side of the hoisting lower fixing plate (20) are fixedly connected with positioning support plates (201), and the end parts of the positioning support plates (201) are fixedly provided with fixing devices (202); the fixer (202) is provided with a distance sensor (204) and a telescopic limiting rod (203), and the telescopic limiting rod (203) can be inserted into the carrier supporting plate positioning hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811206581.9A CN109335536B (en) | 2018-10-17 | 2018-10-17 | Assembly production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811206581.9A CN109335536B (en) | 2018-10-17 | 2018-10-17 | Assembly production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109335536A CN109335536A (en) | 2019-02-15 |
| CN109335536B true CN109335536B (en) | 2020-12-08 |
Family
ID=65310518
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811206581.9A Active CN109335536B (en) | 2018-10-17 | 2018-10-17 | Assembly production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109335536B (en) |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3659729A (en) * | 1970-03-31 | 1972-05-02 | Klaus Lamkemeyer | Device for charging furnaces with moulds |
| CN104692059B (en) * | 2015-02-06 | 2016-08-24 | 昆明欧迈科技有限公司 | A kind of reciprocating intelligence replenishes car |
| CN106002285B (en) * | 2016-07-08 | 2017-12-08 | 江门市安诺特炊具制造有限公司 | A kind of automatic assembly line of saucepan |
| CN205996539U (en) * | 2016-08-28 | 2017-03-08 | 嵊州市新高轮制冷设备有限公司 | A kind of process units of liquid reservoir |
| CN206105850U (en) * | 2016-10-20 | 2017-04-19 | 重庆哈渝机器人有限公司 | A truss robot for unloading in automation |
| CN206551045U (en) * | 2017-01-15 | 2017-10-13 | 无锡奥特维智能装备有限公司 | A kind of lithium battery electric core module carries clamping jaw |
| CN107585568A (en) * | 2017-10-17 | 2018-01-16 | 湖北韩泰智能设备有限公司 | A kind of automatic loading and unloading device and its method for sand mold manufacture |
| CN207973154U (en) * | 2017-12-29 | 2018-10-16 | 苏州威联加信息科技有限公司 | A kind of integrated A GV trolleies |
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2018
- 2018-10-17 CN CN201811206581.9A patent/CN109335536B/en active Active
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| Publication number | Publication date |
|---|---|
| CN109335536A (en) | 2019-02-15 |
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Effective date of registration: 20201117 Address after: 314423 Haining Agricultural Comprehensive Development Zone, Jiaxing City, Zhejiang Province Applicant after: ZHEJIANG GOLDENWAY LEISURE GOODS MANUFACTORY Ltd. Address before: 518061 Guangdong city of Shenzhen province Nanshan District Guangdong streets, Road No. 1003 software industry base 2 C block 1202A Applicant before: SHENZHEN DAVINCI INNOVATION TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20231219 Address after: No. 123 Qichao Road, Chang'an Town (Nongfa District), Haining City, Jiaxing City, Zhejiang Province, 314400 Patentee after: Zhejiang Lihua Tourism Supplies Co.,Ltd. Address before: 314423 Haining Agricultural Comprehensive Development Zone, Jiaxing City, Zhejiang Province Patentee before: ZHEJIANG GOLDENWAY LEISURE GOODS MANUFACTORY LTD. |