CN109333758A - Multilayer continuous type the tape casting mortar injection forming equipment and slip-casting shaping process - Google Patents
Multilayer continuous type the tape casting mortar injection forming equipment and slip-casting shaping process Download PDFInfo
- Publication number
- CN109333758A CN109333758A CN201811283172.9A CN201811283172A CN109333758A CN 109333758 A CN109333758 A CN 109333758A CN 201811283172 A CN201811283172 A CN 201811283172A CN 109333758 A CN109333758 A CN 109333758A
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- Prior art keywords
- slurry
- empty class
- table top
- work table
- middle empty
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Producing Shaped Articles From Materials (AREA)
Abstract
The present invention provides a kind of multilayer continuous type the tape casting mortar injection forming equipment, it include for slurry module and mold positioning and locking module, it is described to be connected by slurry pipeline with the top mold positioning and locking module for slurry module；Every layer of mold positioning and locking module includes middle empty class ceramic grout shaping work table top and mold, and the mold dense arrangement is in the middle empty class ceramic grout shaping work table top；The slurry output end of the slurry pipeline, which is erected at, forms main grouting port on the side wall of the top middle empty class ceramic grout shaping work table top.The present invention also provides a kind of techniques for carrying out injection forming using the equipment.The slip-casting shaping process reduces labor intensity, realizes slip-casting shaping process mud injection automatic job and integrated drain pulp operation, so that the molding of middle empty class ceramics is realized and worked continuously, has established the fertile basis of ceramic intelligence.
Description
Technical field
The present invention relates to ceramic product fields, and in particular to a kind of multilayer continuous type the tape casting mortar injection forming equipment and slip casting
Moulding process.
Background technique
High technology structure ceramic using the tape casting ceramic grout moulding process by being formed.This ceramic product at
Type method is that ceramic powders and organic matter are mixed and made into the slurry with certain viscosity by appropriate proportion, and slurry is by scraper with one
Determine thickness to scrape coated in dedicated base band, the film as green tape is peeled from above after drying, solidification, then according to finished product
Size and shape need to carry out the working processes such as lamination to green compact, then carry out degreasing and sintering obtains ceramics.Above-mentioned ceramics stream
Prolong forming method to be suitble to prepare the ceramic material of large area, Boping, but can not have more complex shape or platform in thickness direction
Rank, it is even more impossible to be applied to the molding manufacture of middle empty class ceramic.
In order to solve the above problems, people are seeking always a kind of ideal technology solution.
Summary of the invention
The purpose of the present invention is in view of the deficiencies of the prior art, to provide a kind of multilayer continuous type the tape casting injection forming
Equipment and slip-casting shaping process.
To achieve the goals above, the technical scheme adopted by the invention is that: a kind of multilayer continuous type the tape casting slip casting at
Type equipment, it includes that the mold positioning and locking module being arranged above and below is presented for slurry module and multilayer, described to pass through confession for slurry module
Slurry pipeline is connected with the top mold positioning and locking module；
Every layer of mold positioning and locking module includes middle empty class ceramic grout shaping work table top and inside offer it is multiple
The mold of shaping mold cavity, the mold dense arrangement is in the middle empty class ceramic grout shaping work table top；
The slurry output end of the slurry pipeline is erected at positioned at the side of the top middle empty class ceramic grout shaping work table top
On wall, main grouting port is formed, offers overflow on one end side wall of every layer of middle empty class ceramic grout shaping work table top
Mouthful；
Every layer of the overflow port be erected at adjacent next layer middle empty class ceramic grout shaping work table top top or
It is connected by overflow pipe with adjacent next layer middle empty class ceramic grout shaping work table top, the overflow pipe
Bottom end, which is formed, divides grouting port.
Based on above-mentioned, the slush pump for including slurry tank for slurry module and being arranged on the slurry tank, the mud
Pump is connected with the slurry pipeline.
Based on above-mentioned, also pass through overfall pipeline positioned at the overflow port of the bottom and be connected with the slurry tank, it is described
The height of overflow port to the die top is 4cm~18cm.
Based on above-mentioned, mud veclamation slot is additionally provided with below the overflow port of the bottom, every layer described hollow
The shape of shaping mold cavity in class ceramic grout shaping work table top is all the same or is all different.
Based on above-mentioned, mold positioning and locking module storied placement is on injection forming bracket described in multilayer.
Based on above-mentioned, the mold positioning and locking module further includes being set to middle empty class ceramic grout shaping work table top end
Mold-locked firmware, the mold-locked firmware includes top plate and the clamping screw that is connected on the top plate, the locking
Bolt is connect with the sidewall thread of the middle empty class ceramic grout shaping work table top.
Based on above-mentioned, the injection forming bracket includes right angle falsework and oblique falsework, the positioning of mold described in multilayer
Locking module is presented successively mode straggly and wanders mode naturally and be arranged on the oblique falsework.
Based on above-mentioned, the injection forming bracket is vertical falsework, and mold positioning and locking module described in multilayer presents left
Right mode successively straggly is wandered mode naturally and is arranged on the vertical falsework.
The present invention also provides a kind of works that injection forming is carried out using above-mentioned multilayer continuous type the tape casting mortar injection forming equipment
Skill, comprising the following steps:
Ingredient: ceramic slurry is provided；
Molding: the ceramic slurry is passed through to the main grouting port stream being located on top middle empty class ceramic grout shaping work table top
It is extended down in shaping mold cavity described in top layer and ceramic slurry plane is maintained at the height higher than die top 4cm~18cm, then
The shaping mold cavity for the middle empty class ceramic grout shaping work table top for allowing ceramic slurry be spilled over to through each overflow port positioned at lowermost layer,
And the overflow port on the middle empty class ceramic grout shaping work table top through being located at lowermost layer overflows；
Demoulding: the ceramic slurry wait be located in the shaping mold cavity is solidified to middle empty class ceramic product thickness, is overturn in described
Not solidified ceramic slurry is discharged by gravity, thus the shape in the shaping mold cavity in empty class ceramic grout shaping work table top
At middle empty class ceramics crude product, the ceramic body crude product obtains middle empty class ceramic product through drying, finishing.
The present invention has substantive distinguishing features outstanding and significant progress compared with the prior art, and specifically the present invention provides
Multilayer continuous type the tape casting mortar injection forming equipment by means of farmland flood irrigation principle and wooden barrel short slab thinking, in injection forming platform
Specification consistent flood irrigation formula curtain coating space is enclosed out on face to be allowed to certainly then to ceramic mud is pumped into top enclosed space
So trickling, until the mud of curtain coating is flowed into next layer of injection forming table top from ad hoc overflow port.Such operation has subtracted people
The trouble and hard work of work slip casting, practical, labor intensity is low, mould utilization factor is high, and machinery positioning supporting capacity is strong, has first
Into, adapt to the integrated development scale layout of industry, be suitble to the integrated production of large-scale industrial manipulator auxiliary the characteristics of, process efficiency pole
It is high.Meanwhile three-dimensional stacked the tape casting operations for forming also has that structure is simple, quantum of output is big, occupied area is small, can manually make
Industry is also convenient for implementing forming machine continuous operations.
Detailed description of the invention
Fig. 1 is the multilayer continuous type the tape casting mortar injection forming equipment overall structure diagram that the embodiment of the present invention 1 provides.
Fig. 2 is the multilayer continuous type the tape casting mortar injection forming equipment overall structure diagram that the embodiment of the present invention 2 provides.
Fig. 3 is the multilayer continuous type the tape casting mortar injection forming equipment overall structure diagram that the embodiment of the present invention 3 provides.
In figure: 1, slurry tank；2, slush pump；3, slurry pipeline；4, injection forming bracket；41, right angle falsework；42,
Oblique falsework；43, vertical falsework；5, shaping mold cavity；6, mold；7, overflow port；8, main grouting port；9, overflow pipe；10,
Overfall pipeline；11, divide grouting port；12, middle empty class ceramic grout shaping work table top；13, top plate；14, clamping screw；15, mud
Starch accumulator tank.
Specific embodiment
Below by specific embodiment, technical scheme of the present invention will be described in further detail.
Embodiment 1
The present embodiment provides a kind of multilayer continuous type the tape casting mortar injection forming equipments, as shown in Figure 1, it includes for slurry module and more
The mold positioning and locking module being arranged above and below is presented in layer, described to pass through slurry pipeline 3 and the top mold for slurry module
Positioning and locking module is connected.
Every layer of mold positioning and locking module includes that middle empty class ceramic grout shaping work table top 12 and inside open up
There is the mold 6 of multiple shaping mold cavities 5,6 dense arrangement of mold is in the middle empty class ceramic grout shaping work table top 12.
The mold positioning and locking module further includes the mold set on middle 12 end of empty class ceramic grout shaping work table top
Lock fastener, the mold-locked firmware include top plate 13 and the clamping screw 14 that is connected on the top plate 13, the locking
Bolt 14 is connect with the sidewall thread of the middle empty class ceramic grout shaping work table top 12.
The slurry output end of the slurry pipeline 3 is erected at positioned at the top middle empty class ceramic grout shaping work table top
Main grouting port 8 is formed on 12 side wall, is opened on one end side wall of every layer of middle empty class ceramic grout shaping work table top 12
Equipped with overflow port 7, the height at the overflow port 7 to 6 top of mold is 8cm.
Overflow port 7 on every layer of middle empty class ceramic grout shaping work table top is by overflow pipe 9 and adjacent
Next layer middle empty class ceramic grout shaping work table top is connected, and the bottom end of the overflow pipe 9, which is formed, divides grouting port 11.
Wherein, the slush pump 2 for including slurry tank 1 for slurry module and being arranged on the slurry tank 1, the slush pump
2 are connected with the slurry pipeline 3.
The overflow port 7 positioned at the bottom is also connected by overfall pipeline 10 with the slurry tank 1.
For rational deployment, the shape of the shaping mold cavity 5 in every layer of middle empty class ceramic grout shaping work table top 12
It is all different.Mold positioning and locking module storied placement is on injection forming bracket 4 described in multilayer.
Specifically, the technique that injection forming is carried out using above-mentioned multilayer continuous type the tape casting mortar injection forming equipment, including with
Lower step:
Ingredient: ceramic slurry is provided；
Molding: the ceramic slurry is passed through to the main grouting port stream being located on top middle empty class ceramic grout shaping work table top
It is extended down in shaping mold cavity described in top layer and ceramic slurry plane is maintained at the height higher than 10 cm of die top, then allow pottery
Porcelain slurry is spilled over to the shaping mold cavity of the middle empty class ceramic grout shaping work table top positioned at lowermost layer through each overflow port, and passes through
Overflow port on the middle empty class ceramic grout shaping work table top of lowermost layer overflows；
Demoulding: the ceramic slurry wait be located in the shaping mold cavity is solidified to respective thickness, overturns the middle empty class ceramics note
Shaping work table top is starched, extra ceramic slurry is discharged by gravity, so that it is thick to form ceramic body in the shaping mold cavity
Product, the ceramic body crude product obtain ceramic body finished product through drying, finishing.
Embodiment 2
The present embodiment provides a kind of multilayer continuous type the tape casting mortar injection forming equipments, as shown in Fig. 2, specific structure and embodiment 1
In structure it is roughly the same, the difference is that:
In the present embodiment, mud veclamation slot 15 is additionally provided with below the overflow port of the bottom.The injection forming
Bracket includes right angle falsework 41 and oblique falsework 42, mold positioning and locking module described in multilayer present successively mode straggly from
So mode is wandered to be arranged on the oblique falsework 42.
Embodiment 3
The present embodiment provides a kind of multilayer continuous type the tape casting mortar injection forming equipments, as shown in figure 3, specific structure and embodiment 1
In structure it is roughly the same, the difference is that:
Injection forming bracket described in the present embodiment is vertical falsework 43, and left and right is presented in mold positioning and locking module described in multilayer
Successively mode straggly is wandered mode naturally and is arranged on the vertical falsework 43.
Finally it should be noted that: the above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof；To the greatest extent
The present invention is described in detail with reference to preferred embodiments for pipe, it should be understood by those ordinary skilled in the art that: still
It can modify to a specific embodiment of the invention or some technical features can be equivalently replaced；Without departing from this hair
The spirit of bright technical solution should all cover within the scope of the technical scheme claimed by the invention.
Claims (9)
1. a kind of multilayer continuous type the tape casting mortar injection forming equipment, which is characterized in that it includes presenting for slurry module and multilayer
The mold positioning and locking module of lower arrangement, it is described to pass through slurry pipeline and the top mold positioning and locking mould for slurry module
Block is connected；
Every layer of mold positioning and locking module includes middle empty class ceramic grout shaping work table top and inside offer it is multiple
The mold of shaping mold cavity, the mold dense arrangement is in the middle empty class ceramic grout shaping work table top；
The slurry output end of the slurry pipeline is erected at positioned at the side of the top middle empty class ceramic grout shaping work table top
On wall, main grouting port is formed, offers overflow on one end side wall of every layer of middle empty class ceramic grout shaping work table top
Mouthful；
Every layer of the overflow port be erected at adjacent next layer middle empty class ceramic grout shaping work table top top or
It is connected by overflow pipe with adjacent next layer middle empty class ceramic grout shaping work table top, the overflow pipe
Bottom end, which is formed, divides grouting port.
2. multilayer continuous type the tape casting mortar injection forming equipment according to claim 1, which is characterized in that described for starching module
Including slurry tank and the slush pump being arranged on the slurry tank, the slush pump is connected with the slurry pipeline.
3. multilayer continuous type the tape casting mortar injection forming equipment according to claim 2, which is characterized in that positioned at the bottom
The overflow port also passes through overfall pipeline and is connected with the slurry tank, and the height of the overflow port to the die top is
4cm~18cm.
4. multilayer continuous type the tape casting mortar injection forming equipment according to claim 2, which is characterized in that positioned at the bottom
Mud veclamation slot, the molding in every layer of middle empty class ceramic grout shaping work table top are additionally provided with below the overflow port
The shape of die cavity is all the same or is all different.
5. multilayer continuous type the tape casting mortar injection forming equipment according to claim 4, which is characterized in that mold described in multilayer
Positioning and locking module storied placement is on injection forming bracket.
6. multilayer continuous type the tape casting mortar injection forming equipment according to claim 5, which is characterized in that the mold positioning
Locking module further includes the mold-locked firmware set on middle empty class ceramic grout shaping work table top end, and the mold-locked is solid
Part includes top plate and the clamping screw that is connected on the top plate, and the clamping screw and the middle empty class ceramic grout form work
Make the sidewall thread connection of table top.
7. multilayer continuous type the tape casting mortar injection forming equipment according to claim 6, which is characterized in that the injection forming
Bracket includes right angle falsework and oblique falsework, and mold positioning and locking module described in multilayer is presented successively mode straggly and flows naturally
Stamping die formula is arranged on the oblique falsework.
8. multilayer continuous type the tape casting mortar injection forming equipment according to claim 6, which is characterized in that the injection forming
Bracket is vertical falsework, and left and right is presented in mold positioning and locking module described in multilayer, and successively mode straggly wanders mode arrangement naturally
On the vertical falsework.
9. it is a kind of using according to any one of claims 1 to 88 described in any item multilayer continuous type the tape casting mortar injection forming equipments carry out slip castings at
The technique of type, comprising the following steps:
Ingredient: ceramic slurry is provided；
Molding: the ceramic slurry is passed through to the main grouting port stream being located on top middle empty class ceramic grout shaping work table top
It is extended down in shaping mold cavity described in top layer and ceramic slurry plane is maintained at the height higher than die top 4cm~18cm, then
The shaping mold cavity for the middle empty class ceramic grout shaping work table top for allowing ceramic slurry be spilled over to through each overflow port positioned at lowermost layer,
And the overflow port on the middle empty class ceramic grout shaping work table top through being located at lowermost layer overflows；
Demoulding: the ceramic slurry wait be located in the shaping mold cavity is solidified to middle empty class ceramic product thickness, is overturn in described
Not solidified ceramic slurry is discharged by gravity, thus the shape in the shaping mold cavity in empty class ceramic grout shaping work table top
At middle empty class ceramics crude product, the ceramic body crude product obtains middle empty class ceramic product through drying, finishing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811283172.9A CN109333758B (en) | 2018-10-31 | 2018-10-31 | Multilayer continuous casting grouting molding equipment and grouting molding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811283172.9A CN109333758B (en) | 2018-10-31 | 2018-10-31 | Multilayer continuous casting grouting molding equipment and grouting molding process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109333758A true CN109333758A (en) | 2019-02-15 |
| CN109333758B CN109333758B (en) | 2023-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811283172.9A Active CN109333758B (en) | 2018-10-31 | 2018-10-31 | Multilayer continuous casting grouting molding equipment and grouting molding process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111890518A (en) * | 2020-07-12 | 2020-11-06 | 厦门大学嘉庚学院 | Ceramic body multilayer slip casting device for ceramic design |
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| JPH07290420A (en) * | 1994-04-26 | 1995-11-07 | Tosoh Corp | Slip casting method of ceramics |
| ES2200639A1 (en) * | 2000-06-28 | 2004-03-01 | Francesco Marchetti | Procedure for the production of manufactured ceramic coating and manufactured products available through this procedure. |
| JP2010083082A (en) * | 2008-10-01 | 2010-04-15 | Ngk Insulators Ltd | Method for manufacturing ceramic molded product, and method for manufacturing ceramic member |
| CN201881454U (en) * | 2010-05-20 | 2011-06-29 | 福建华泰集团有限公司 | Solar ceramic hollow plate biscuit forming device |
| CN104162925A (en) * | 2013-05-17 | 2014-11-26 | 山东省安华瓷业股份有限公司 | Ceramic grouting system with pressure stabilizing circulation |
| US20160031117A1 (en) * | 2014-08-04 | 2016-02-04 | Universiti Malaysia Perlis | Geopolymer brick fabrication system |
| CN106239696A (en) * | 2016-07-27 | 2016-12-21 | 石台县诚信新型墙材有限责任公司 | Multi-functional hollow concrete segment machining production line |
| CN206273554U (en) * | 2016-12-24 | 2017-06-23 | 广东明泰盛陶瓷有限公司 | A kind of hollow ceramic container casting device |
| CN210082020U (en) * | 2018-10-31 | 2020-02-18 | 晋晓瞳 | Multilayer continuous tape casting method slip casting equipment |
-
2018
- 2018-10-31 CN CN201811283172.9A patent/CN109333758B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07290420A (en) * | 1994-04-26 | 1995-11-07 | Tosoh Corp | Slip casting method of ceramics |
| ES2200639A1 (en) * | 2000-06-28 | 2004-03-01 | Francesco Marchetti | Procedure for the production of manufactured ceramic coating and manufactured products available through this procedure. |
| JP2010083082A (en) * | 2008-10-01 | 2010-04-15 | Ngk Insulators Ltd | Method for manufacturing ceramic molded product, and method for manufacturing ceramic member |
| CN201881454U (en) * | 2010-05-20 | 2011-06-29 | 福建华泰集团有限公司 | Solar ceramic hollow plate biscuit forming device |
| CN104162925A (en) * | 2013-05-17 | 2014-11-26 | 山东省安华瓷业股份有限公司 | Ceramic grouting system with pressure stabilizing circulation |
| US20160031117A1 (en) * | 2014-08-04 | 2016-02-04 | Universiti Malaysia Perlis | Geopolymer brick fabrication system |
| CN106239696A (en) * | 2016-07-27 | 2016-12-21 | 石台县诚信新型墙材有限责任公司 | Multi-functional hollow concrete segment machining production line |
| CN206273554U (en) * | 2016-12-24 | 2017-06-23 | 广东明泰盛陶瓷有限公司 | A kind of hollow ceramic container casting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111890518A (en) * | 2020-07-12 | 2020-11-06 | 厦门大学嘉庚学院 | Ceramic body multilayer slip casting device for ceramic design |
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| Publication number | Publication date |
|---|---|
| CN109333758B (en) | 2023-09-01 |
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