CN109332501A - Inductance element pressure riveting device and inductance element automatic assembly equipment - Google Patents
Inductance element pressure riveting device and inductance element automatic assembly equipment Download PDFInfo
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- CN109332501A CN109332501A CN201811120794.XA CN201811120794A CN109332501A CN 109332501 A CN109332501 A CN 109332501A CN 201811120794 A CN201811120794 A CN 201811120794A CN 109332501 A CN109332501 A CN 109332501A
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- locating piece
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- 230000007246 mechanism Effects 0.000 claims abstract description 108
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 63
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 16
- 230000007306 turnover Effects 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 9
- 230000003287 optical effect Effects 0.000 claims description 9
- 239000012634 fragment Substances 0.000 claims description 7
- 239000013307 optical fiber Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 14
- 239000000463 material Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 230000008569 process Effects 0.000 description 11
- 230000032258 transport Effects 0.000 description 7
- 238000009434 installation Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical group [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000013213 extrapolation Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 210000001364 upper extremity Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The present invention relates to the production fields of inductance element.Inductance element pressure riveting device, including the 4th conveying robot mechanism, positioning mechanism, lower riveting component and upper riveting component；4th conveying robot mechanism is mounted on riveting component, and the workpiece handling that the 4th conveying robot mechanism is used to be completed is into positioning mechanism；Positioning mechanism is between lower riveting component and upper riveting component, and positioning mechanism is for positioning the inductance of assembling.The advantages of inductance element pressure riveting device is riveted precision and high yield rate.
Description
Technical field
The present invention relates to the full-automatic assembling equipment of the production field of inductance element, especially inductance element.
Background technique
Inductance element be wire coiling magnetive cord and made of a kind of energy-storage travelling wave tube, mainly by elastic slice, coil case and
Iron core assembles.Elastic slice is L-shaped, and nature is difficult vertically, and elastic slice automatic charging compares in inductance element assembling process
It is difficult；In addition, since elastic slice is small in size, because position inaccurate leads to carry accuracy rate and successfully during elastic slice enters jig
Rate is low.Above-mentioned elastic slice, coil case and iron core press the damage generated to jig in jig, and position has in the handling process
Deviation can all influence the yield rate of product.Existing inductance element pressure riveting device is asked there are riveted precision is low low with yield rate
Topic, existing inductance element assembling equipment have that full-automatic packaging efficiency is low.
Summary of the invention
It is an object of the present invention to provide the inductance element pressure riveting devices of a kind of riveted precision and high yield rate；The present invention
Another purpose be to provide a kind of inductance element automatic assembly equipment for being automatically finished elastic slice, coil case and iron core assembly.
To achieve the goals above, the invention adopts the following technical scheme: inductance element pressure riveting device, including the 4th removes
Transport manipulator mechanism, positioning mechanism, lower riveting component and upper riveting component；4th conveying robot mechanism is mounted on riveting component,
The workpiece handling that 4th conveying robot mechanism is used to be completed is into positioning mechanism；Positioning mechanism be located at lower riveting component and
Between upper riveting component, positioning mechanism is for positioning the inductance of assembling；
Four conveying robot mechanisms include third finger cylinder, the 14th cylinder and the 15th cylinder, pass through third finger cylinder
Workpiece is clamped, third finger cylinder is controlled by the 14th cylinder and is vertically moved vertically, third hand is controlled by the 15th cylinder
Refer to cylinder horizontal transverse movement；
Positioning mechanism includes intermediate slide plate, mobile microscope carrier plate, the 16th cylinder, male locating piece, the 18th cylinder and female locating piece；
Intermediate slide plate is arranged on the rack, and block is equipped in the middle part of intermediate slide plate；It is mobile to carry bedplate moving cooperation on intermediate slide plate, the tenth
Six cylinders are mounted on the rack, and the 16th Telescopic-cylinder end is connected with mobile microscope carrier plate；Public locating piece setting is in mobile microscope carrier
On plate, on male locating piece, the shape of male locating piece and female locating piece matches the mobile cooperation of female locating piece with inductance profile, mobile
The limited area of inductance is placed in setting on microscope carrier plate；18th cylinder is mounted on mobile microscope carrier plate, the 18th Telescopic-cylinder end
It is connected with female locating piece；
Top is the riveter for withstanding iron core lower end；Upper riveting component includes the 18th cylinder, crane and upper riveted head；18th gas
Cylinder is mounted on the rack by connecting plate, and the mobile cooperation of crane is on connecting plate, the 18th Telescopic-cylinder end and crane phase
Connection, upper riveted head are mounted on crane；Upper riveted head is equipped with the protruding column for pushing down iron core, upper riveted head shapes
Match with public locating piece.
Preferably, the shape of male locating piece and female locating piece is matched with inductance profile；Lower riveting component top is to withstand iron
The riveter of core lower end.
Inductance element automatic assembly equipment, elastic slice feeding device including rack and thereon, the first conveying robot unit,
Jig conveying device, coil case feeding device, the second conveying robot unit, third conveying robot unit, iron core feeding dress
It sets, fill iron core apparatus, finished product discharging device and above-mentioned inductance element pressure riveting device；Positioning mechanism, lower riveting component and upper riveting component
It is respectively mounted on the rack.
Preferably, elastic slice feeding device includes elastic slice turnover mechanism, vibration punishment in advance mechanism and elastic slice sorting mechanism；Along bullet
Piece feedstock direction elastic slice turnover mechanism, vibration punishment in advance mechanism and elastic slice sorting mechanism are successively connected arrangement；Elastic slice turnover mechanism will
Horizontal positioned elastic slice a is turned into vertical elastic slice a；Elastic slice turnover mechanism includes reload seat, spill spin block, the first cylinder, second
Cylinder and expeller；Spill spin block with reload seat and connect by pin shaft, spill spin block is located among the seat that reloads；Spill spin block lower end and first
The rotation connection of Telescopic-cylinder end；The shell fragment groove to match with the outer profile of elastic slice is provided on spill spin block；Second cylinder passes through second
Cylinder peace block, which is mounted on, to reload on seat, and expeller is mounted on the second Telescopic-cylinder end, and the pusher end of expeller is located at the seat that reloads
In, the pusher end of expeller and the shell fragment groove of spill spin block match；Vibrating punishment in advance mechanism includes the first vibrating motor fixing seat, the
One vibrating motor and punishment in advance track；Punishment in advance track installation be provided in the first vibrating motor upper end, punishment in advance track with outside elastic slice
The L-shaped groove that shape matches；Elastic slice sorting mechanism includes elastic slice sorting pedestal, third cylinder, sorting block, the first linear slide track component
With the first fibre optical sensor；It is provided on sorting block and passes through the first linear slide track component with the matched sorting groove of elastic slice, sorting block
Mobile connection is on elastic slice sorting pedestal, and the thickness for sorting block is matched with the width of elastic slice；The setting of third cylinder is in sorting base
On seat, third Telescopic-cylinder end connection sorting block；First fibre optical sensor is mounted on elastic slice sorting pedestal, optical fiber head face point
Select block；Reload seat and elastic slice sorting pedestal be arranged on the rack；First cylinder is connected on the rack by the first cylinder mounting block；
First vibrating motor is arranged on the rack by the first vibrating motor fixing seat.
Using the inductance element pressure riveting device of above-mentioned technical proposal, solves and directly press in jig to jig generation
Damage, and position phenomenon devious in the handling process improves the quality to press.Positioning mechanism solves workpiece and is difficult to
The low problem of precision the direct riveted on carrier the problem of and during riveted, improves the yields of workpiece, and positioning clamps
Mechanism structure is simple, and the 4th conveying robot mechanism is facilitated to be pipetted.The advantages of inductance element pressure riveting device is riveted essence
Degree and high yield rate.The advantages of inductance element automatic assembly equipment is automatical and efficient completion elastic slice, coil case and iron core
Assembly.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the configuration schematic diagram of the elastic slice turnover mechanism of the embodiment of the present invention.
Fig. 3 is the configuration schematic diagram of the vibration punishment in advance mechanism of the embodiment of the present invention.
Fig. 4 is the structural schematic diagram of the elastic slice sorting mechanism of the embodiment of the present invention.
Fig. 5 is the configuration schematic diagram of the jig conveying device of the embodiment of the present invention.
Fig. 6 is the configuration schematic diagram of the fixture body of the embodiment of the present invention.
Fig. 7 is the configuration schematic diagram of the coil case feeding device of the embodiment of the present invention.
Fig. 8 is the configuration schematic diagram of the coil body turning mechanism of the embodiment of the present invention.
Fig. 9 is the configuration schematic diagram of the second conveying robot unit of the embodiment of the present invention.
Figure 10 is the configuration schematic diagram of the iron core feeding device of the embodiment of the present invention.
Figure 11 is the dress iron core apparatus perspective view of the explosion of the embodiment of the present invention.
Figure 12 is the configuration schematic diagram of the inductance element pressure riveting device of the embodiment of the present invention.
Figure 13 is the configuration schematic diagram of the 4th conveying robot mechanism of the embodiment of the present invention.
Figure 14 is the configuration schematic diagram of the positioning mechanism of the embodiment of the present invention.
Figure 15 is the configuration schematic diagram of the upper riveting component of the embodiment of the present invention.
Specific embodiment
The present invention is described further below with reference to Fig. 1-Figure 15.
Such as Fig. 1-inductance element automatic assembly equipment shown in figure 15, elastic slice feeding device 1 including rack 14 and thereon,
First conveying robot unit 2, jig conveying device 3, coil case feeding device 4, the second conveying robot unit 5, third are removed
Transport robot device 6, iron core feeding device 7, dress iron core apparatus 8, inductance element pressure riveting device 9 and finished product discharging device 10.
Inductance is mainly assembled by elastic slice a, coil case b and iron core d, feeding sequence be followed successively by elastic slice a, coil case b and
Iron core d.
Elastic slice feeding device 1 for realizing elastic slice feeding, elastic slice feeding device 1 pass through the first conveying robot unit 2
It is connected with 3 phase of jig conveying device, the first conveying robot unit 2 is controlled for the elastic slice in elastic slice feeding device 1 to be transported to
Have in conveying device 3；Jig conveying device 3 drives jig circulation to get up for recycling, and makes workpiece motion s therein to corresponding work
Position carries out corresponding operating；Coil case feeding device 4 is located at 3 side of jig conveying device, and for the feeding of coil case, coil case is put
It sets in charging tray；Carrying of second conveying robot unit 5 for workpiece on coil case feeding device 4；Third conveying robot
Coil case is transported in jig conveying device 3 by device 6 from coil case feeding device 4；It is defeated that iron core feeding device 7 is mounted on jig
It send device 3 other side, for the feeding of iron core, iron core is transported in dress iron core apparatus 8；It is defeated that dress iron core apparatus 8 is located at jig
It send right above device 3, for iron core to be attached in the coil case in jig；Inductance element pressure riveting device 9 is located at jig conveying dress
3 direction of travel ends are set, carry out the connection that presses for complete inductance will to be assembled, make one；Finished product discharging device 10
It is connected with 9 phase of inductance element pressure riveting device, transports the working machine for conveying processing finished product.
Elastic slice feeding device 1 includes elastic slice turnover mechanism 11, vibration punishment in advance mechanism 12 and elastic slice sorting mechanism 13；Along elastic slice
Feedstock direction elastic slice turnover mechanism 11, vibration punishment in advance mechanism 12 and elastic slice sorting mechanism 13 are successively connected arrangement；Elastic slice tipper
Horizontal positioned elastic slice a is turned over and is turn 90 degrees by structure 11, becomes vertical elastic slice a；It is vertical by vibration realizing to vibrate punishment in advance mechanism 12
Elastic slice orderly feed；Elastic slice sorting mechanism 13 sub-elects two panels elastic slice from vibration 12 discharge port of punishment in advance mechanism every time, waits the
One conveying robot unit 2 is carried.Elastic slice feeding device 1 solves posture transformation of the elastic slice from feeding state to assembled state,
So that feeding more automates.
Elastic slice turnover mechanism 11 includes reload seat 111, spill spin block 112, the first cylinder 113, the second cylinder 114 and expeller
115；The seat 111 that reloads is arranged in rack 14, and the circular hole in 112 center of spill spin block is connect with the seat 111 that reloads by pin shaft, spill spin block
112 are located among the seat 111 that reloads；112 lower end of spill spin block and 113 telescopic end of the first cylinder are rotatablely connected；It is provided on spill spin block 112
The shell fragment groove 1221 to match with the outer profile of elastic slice carries elastic slice for placing；First cylinder, 113 lower end passes through the first cylinder
Mounting blocks 116 are connected in rack 14；Second cylinder 114 is mounted on by the second cylinder peace block 117 to reload on seat 111, pusher
Block 115 is mounted on 114 telescopic end of the second cylinder, and the pusher end of expeller 115 is located in the seat 111 that reloads, and expeller 115 pushes away
Material end and the shell fragment groove 1221 of spill spin block 112 match.
At work, elastic slice original state is horizontal positioned, into spill spin block 112 shell fragment groove to elastic slice turnover mechanism 11
First cylinder 113 is shunk after in 1221, and spill spin block 112 is driven to turn to vertical state；Then the second cylinder 114 extends, and drives
Expeller 115 is released, and vertical elastic slice a is promoted vibration punishment in advance mechanism 12.Due to the special construction of elastic slice, nature is difficult
Vertically, elastic slice turnover mechanism 11 solves the high request of material process on elastic slice；By elastic slice turnover mechanism 11, feeding is more simple
Just, it is horizontally arranged, improves work efficiency and integrated degree.
Vibrating punishment in advance mechanism 12 includes the first vibrating motor fixing seat 121, the first vibrating motor 122 and punishment in advance track 123；
First vibrating motor 122 is arranged in rack 14 by the first vibrating motor fixing seat 121；Punishment in advance track 123 is mounted on first
122 upper end of vibrating motor is provided with the L-shaped groove to match with elastic slice shape in punishment in advance track 123.
Vibrate punishment in advance mechanism 12 at work, one end is connected with elastic slice turnover mechanism 11, the other end and elastic slice sorting machine
Structure 13 is connected, and realizes the orderly punishment in advance of elastic slice, guarantees that elastic slice sorting mechanism 13 has elastic slice charging.
Elastic slice sorting mechanism 13 includes elastic slice sorting pedestal 131, third cylinder 132, sorting block 133, the first linear slide rail
Component 134 and the first fibre optical sensor 135；Elastic slice sorts pedestal 131 and is arranged in rack 14；Sorting block 133 on be provided with
The matched sorting groove of elastic slice, sorting block 133 are sorted on pedestal 131 by the first linear 134 mobile connection of slide track component in elastic slice,
And the thickness for sorting block 133 is matched with the width of elastic slice；The setting of third cylinder 132 is on sorting pedestal 131, third cylinder 132
Telescopic end connection sorting block 133；First fibre optical sensor 135 is mounted on elastic slice sorting pedestal 131, and optical fiber head face sorts block
133；Sorting block 133 is two pieces interconnected, and third cylinder 132 is two, and each 132 telescopic end of third cylinder connects one piece
Sort block 133；
At work, elastic slice is fed elastic slice sorting mechanism 13 from punishment in advance track 123, and just having started third cylinder 132 all is elongation
State, the sorting groove of two sorting blocks 133 aligns at this time, is also aligned with punishment in advance track 123, and elastic slice enters two sorting blocks
In 133 sorting groove；After detecting that two sorting blocks 133 have elastic slice by the first fibre optical sensor 135, third cylinder 132 is stretched
It is long, two elastic slices are reversely released, elastic slice is sorted the blocking of block 133 at this time；The elastic slice being sorted to two sides waits first to carry
Robot device 2 is carried.During elastic slice enters jig, it is inaccurate that elastic slice sorting mechanism 13 solves the positioning in handling process
Really, in the problem of clamping free material and handling process the problem of low efficiency；The effect of elastic slice sorting mechanism 13 is on the one hand logical
It crosses two sorting blocks 133 of setting and improves loading efficiency, the carrying that on the other hand can greatly improve elastic slice by the mechanism is accurate
Rate and success rate.
First conveying robot unit 2 includes two sets of carrying mechanisms being arranged side by side, and carrying mechanism includes the first finger gas
Cylinder, the 4th cylinder and the 5th cylinder, the first finger cylinder, which is realized, picks and places elastic slice a, realizes the first finger cylinder by the 4th cylinder
It moves horizontally, the vertical shift of the first finger cylinder is realized by the 5th cylinder, the first finger cylinder is by elastic slice a from elastic slice sorting machine
It is transported in structure 13 in jig conveying device 3, two carrying mechanisms work at the same time, and greatly improve working efficiency.
Jig conveying device 3 include carriage 31, first motor 32, sprocket wheel 33, chain 34, driving shaft 35, fixture body 36,
6th air cylinder fixed plate 37, the 6th cylinder 38, fastening strip 39, positioning clamping column 310, the second fibre optical sensor 311, limit groove bar
312 and V belt translation component 313；Carriage 31 is arranged in rack 14；First motor 32 is mounted on carriage 31, driving shaft 35
It is rotatably connected on carriage 31,32 output shaft of first motor is imparted power on driving shaft 35 by V belt translation component 313；
Sprocket wheel 33 is mounted in the shaft on carriage 31, and chain 34 is cooperatively connected on two sprocket wheels 33；Fixture body 36 is mounted on chain
On item 34, fixture body 36 for placing raw material to be assembled, wanted by chain pitch and processing by the spacing of every two fixture body 36
Ask decision；6th air cylinder fixed plate 37 is mounted on carriage 31, and the 6th cylinder 38 is fixed at the 6th air cylinder fixed plate 37
On, 38 telescopic end of the 6th cylinder is connected with fastening strip 39；Fastening strip 39 is connected to the 6th air cylinder fixed plate by linear bearing
On 37 three root posts, fastening strip 39 is located between two groups of chains 34；Fastening strip 39 is equipped with multiple positioning clamping columns 310, phase
Neighbour's positioning 310 spacing of clamping column is identical as the spacing of adjacent fixture body 36, and the shape of positioning clamping column 310 is truncated cone-shaped, lower end
For cylinder, it is easy to adaptive location；Limit groove bar 312 is mounted on carriage 31, is located at 36 top of fixture body；Second optical fiber passes
The setting of sensor 311 is in limit groove bar 312, for detecting jig chinese raw materials feeding situation.
Jig conveying device 3 drives the circulation of 34 step-by-step movement of chain to get up at work, by first motor 32, in first motor
32 when resting, and the elongation of the 6th cylinder 38 drives fastening strip 39 to rise, so that positioning clamping column 310 is inserted into the circular hole of fixture body 36
In；And 36 upper limb of fixture body is limited the restriction of groove bar 312, Gu fixture body 36 is subjected to positioning clamping, convenient for workpiece therein
Carry out corresponding operation.Jig conveying device 3 solves the problems, such as chain in process flexible, so that processing is more stable
Reliably；The advantages of jig conveying device 3 is that fixture body is mounted on the chain link of chain, is had as actuated element using chain
Effect utilizes the characteristic of chain drive, so that apparatus structure is compact；It positions clamping column 310 and limits the design of groove bar 312, so that water
The jig of flat section is able to tightening, convenient for carrying out processing.
Fixture body 36 includes link block 361, carrier 362, spring 363 and positioning horizontal block 364；Link block 361 is fixedly mounted
On chain 34,362 lower part of carrier is inserted into link block 361, and carrier 362 is connected on link block 361 by spring 363,
Specifically carrier lower end surface is equipped with straight pin, and straight pin is inserted into link block 361, and is connected by four springs 363
On link block 361, make it easier to dismantle；Positioning horizontal block 364 is mounted on carrier 362, is positioned and is provided with and determines in horizontal block 364
The position corresponding circular hole of clamping column 310.Converted products is assembled by three parts, is elastic slice a, coil case b and iron core d respectively,
It is placed in the groove at 362 both ends of carrier, feeding sequence is followed successively by elastic slice a, coil case b and iron core d.
Coil case feeding device 4 includes charging tray frame 41, charging tray 42, bolt 43, the second motor 44, coil case punishment in advance track
45, conveyor belt 46 and coil body turning mechanism 47；Charging tray frame 41 is arranged in rack 14, and charging tray 42 is designed to drawing and pulling type, material
Disk 42 is placed in charging tray frame 41, and 43 one end of bolt is rotatably connected on charging tray frame 41；Coil case punishment in advance track 45 is mounted on machine
On frame 14, it is located at 41 side of charging tray frame, the second motor 44 and conveyor belt 46 are installed on coil case punishment in advance track 45, and second
Motor 44 drives the movement of conveyor belt 46 to carry the coil case b in dynamic conveyor belt 46；Coil body turning mechanism 47 is located at line
The discharge end of circle body punishment in advance track 45, turn 90 degrees for turning over coil case b, is then removed by the clamping of third conveying robot unit 6
It transports in the fixture body in jig conveying device 3；
Coil case feeding device 4 at work, piles coil case b in charging tray 42, rotate bolt 43 after being placed on charging tray frame 41
It is locked, coil case b is then transported to coil case punishment in advance track 45 from charging tray 42 by the second conveying robot unit 5,
Carry row's workpiece in charging tray simultaneously every time；Coil case b in coil case punishment in advance track 45 is under the drive of the second motor 44
It is moved to 47 direction of coil body turning mechanism, finally by coil body turning mechanism 47 by the work in two lines circle body punishment in advance track 45
Part carries out being turned into vertical state.Using charging tray feeding, solves the problems, such as gadget artificial loading low efficiency, turned over using coil case
Rotation mechanism 47 solves the problems, such as that coil case vertical state feeding is difficult；The effect of coil case feeding device 4 is to improve machine operation
Efficiency reduces the situation blocked in feeding process.
Coil body turning mechanism 47 can simultaneously operate two coil case punishment in advance tracks 45, specifically include overturning seat
471, it rotates groove seat 472, turn to take block 473, lifting sliding rail 474, rack gear 475, gear 476 and the 7th cylinder 477；Overturning seat 471
It is arranged in rack 14, rotation groove seat 472 is mounted on overturning seat 471；Turn take be provided on block 473 it is matched with coil shape
For placing the coil slot 4731 of coil case；Turn that block 473 is taken to be rotatably connected in rotation groove seat 472 by pin shaft 478；Gear
476 are mounted on pin shaft 478, and rack gear 475 is mounted on lifting sliding rail 474, and rack gear 475 and gear 476 are meshed；Lifting sliding rail
474 vertical shifts cooperate on overturning seat 471, and the 7th cylinder 477 is fixed on overturning seat 471, and the 7th cylinder 477 is flexible
End is connected with lifting sliding rail 474, and the 7th cylinder 477 drives about 474 lifting sliding rail to move back and forth；
Coil body turning mechanism 47 at work, coil case feeding state be it is horizontal positioned, into turning to take the coil slot of block 473
In, by the elongation of the 7th cylinder 477, band carry-over bar 475 rises, and band moving gear 476 rotates 90 degree, and coil case is made to keep perpendicular
Directly, third conveying robot unit 6 is waited to grab.The coil case that coil body turning mechanism 47 solves horizontality is difficult to move
The problem of taking, and not meeting state required by processing；The effect of coil body turning mechanism 47 is that feeding is more easy, coil case water
Placing flat pipettes convenient for third conveying robot unit 6, improves work efficiency and integrated degree.
Second conveying robot unit 5 includes transporting supports 51, third motor 52, the 8th cylinder 53, the 9th cylinder 54, turns
Dynamic intermediate plate 55, intermediate plate swivel base 56, active chuck mounting base 57, active chuck 58, fixed chuck 59 and horizontal semi-girder 510；Carry branch
Frame 51 is fixedly mounted in rack 14；Horizontal semi-girder 510 is connected on transporting supports 51, and it is horizontal that third motor 52 controls horizontal semi-girder 510
To horizontal movement, the 8th cylinder 53 controls horizontal 510 vertical motion of semi-girder；9th cylinder 54 is mounted on horizontal semi-girder 510, the 9th gas
54 telescopic end of cylinder forms shifting chute pair with the connection slotware 511 of 55 upper end of pivoted-jaw clip and connect, and 55 material of pivoted-jaw clip is magnet,
55 lower end flat segments of pivoted-jaw clip and intermediate plate swivel base 56, which are formed, to be rotatablely connected, and intermediate plate swivel base 56 is mounted on horizontal semi-girder 510；Activity
57 both ends of collet mounting base are mounted on horizontal semi-girder 510, and 58 central rotational of active chuck is connected in active chuck mounting base 57；
58 material of active chuck is ferrous material, is easy to magnet attraction；Active chuck 58 is arranged side by side multiple, and width and coil case are high
Degree matching, 58 lower end of active chuck is provided with the wedge slot to match with coil case；Fixed chuck 59 is mounted on horizontal semi-girder 510,
59 lower end of fixed chuck is provided with position wedge slot corresponding with active chuck 58.
Second conveying robot unit 5 at work, completed by the 9th cylinder 54 by clamping work, when the 9th cylinder 54 extends
When, drive pivoted-jaw clip 55 to rotate clockwise around axis, by the sucking action of pivoted-jaw clip 55 and active chuck 58, so that movable
Collet 58 is rotated clockwise around axis, and 58 lower end of active chuck and fixed chuck 59 are mutually close at this time, is disposed therein to clamp
Coil case, the 9th cylinder 54 is shunk when release；By 53 collective effect of third motor 52 and the 8th cylinder after clamping, will press from both sides
The workpiece taken is transported in coil case punishment in advance track 45 from charging tray 42.Second conveying robot unit 5 solves coil case structure
It is small and exquisite to be not easy to carry, and the problem of handling process inefficiency；The quantity of active chuck 58 can control, to adapt to work in charging tray
The number of part a line；It is controlled by 54 cylinder of the 9th cylinder, may be implemented to clamp multiple workpiece, substantially increase carrying effect
Rate.
Third conveying robot unit 6 is mounted in rack 14；Third conveying robot unit 6 passes through second finger cylinder
The clamping for realizing coil case b is realized that second finger cylinder transversely and horizontally moves by the tenth cylinder, is realized by the 11st cylinder
Second finger cylinder longitudinal direction vertical shift.Third conveying robot unit 6 carries the coil case in coil body turning mechanism 47
Into jig conveying device 3.
Iron core feeding device 7 includes centrifugal pan 71, vibration material rail 72, iron core blanking seat 73, the 12nd cylinder 74, shifting chute
Block 75, installation cover board 76, from loose spot 77, third fibre optical sensor 78 and blanking connector 79；Centrifugal pan 71 is mounted on mounting rack 710
On, vibration material rail 72 is connected with 71 phase of centrifugal pan, and vibration material rail 72 is used for orderly vibrating transportation iron core；Iron core blanking seat 73 is installed
On mounting rack 710, iron core blanking seat 73 is connected with 72 phase of vibration material rail；The mobile mobile cooperation of geosynclinal block 75 is in iron core blanking seat 73
In, the 12nd cylinder 74 is fixed on mounting rack 710, and 74 telescopic end of the 12nd cylinder is connected with mobile geosynclinal block 75；From
Loose spot 77 is connected on mobile geosynclinal block 75, and raised idler wheel is equipped with from loose spot 77；Installation cover board 76 is mounted on iron core blanking seat
On 73, tilted slotted hole 761 there are two setting on cover board 76 is installed, is located in tilted slotted hole from the raised idler wheel on loose spot 77；Third optical fiber
Sensor 78 is mounted on installation cover board 76, for whether in place to detect iron core；Blanking connector 79 is mounted on iron core blanking seat 73
Lower section, blanking connector 79 and the blanking port 731 of iron core blanking seat 73 align, and 731 size of blanking port matches with core dimensions,
The feed inlet sequence of 731 position of blanking port and iron core blanking seat 73.
At work, iron core enters mobile geosynclinal block 75 by vibration material rail 72 to iron core feeding device 7, due to the upper end iron core d
Have boss, be stuck in just from the end of loose spot 77, will not be fallen, then the 12nd cylinder 74 extends, will mobile geosynclinal block 75 to
Extrapolation, and limited shrink back by tilted slotted hole on installation cover board 76 from 77 upper end protrusion idler wheel of loose spot at this time, cause from loose spot
77 nock retreats, and iron core d falls, and falls in the blanking port of iron core blanking seat 73 under lucky, and blanking connector 79 connects sebific duct, will
Iron core movement is into dress iron core apparatus 8.Iron core feeding device 7 solves the sorting of single iron core in iron core feeding process；Iron core
Feeding device 7 realizes two movements by the power input of the 12nd cylinder 74, is that mobile geosynclinal block 75 is mobile with right respectively
It answers blanking port and from the movement of loose spot 77 to unlock iron core, enables to fall.
Filling iron core apparatus 8 includes lock mouth mounting rack 81, lock mouth 82, the 13rd cylinder 83 and push rod 84；Lock mouth 82 passes through lock
Mouth mounting rack 81 is vertically installed in rack 14, and the output end connection that lock mouth 82 is equipped with lock the 821, the 13rd cylinder 83 of nozzle aperture pushes away
The 84, the 13rd cylinder 83 of bar control push rod 84 moves down, and the iron core d locked on mouth 82 is attached to the workpiece in jig by push rod 84
In.Locking mouth 82 is two groups disposed in parallel, and the 13rd cylinder 83 and push rod 84 are and 82 matched two groups of mouth of lock.In use, from
Nozzle aperture 821 is locked into iron core d, push rod 84 is then driven downwards by the 13rd cylinder 83, workpiece iron core d being assembled into jig
In.
Inductance element pressure riveting device 9 includes the 4th conveying robot mechanism 91, positioning mechanism 92, lower riveting component 93 and upper riveting
Component 94；Lower riveting component 93 and upper riveting component 94 are respectively mounted on the rack, and the two collective effect realizes riveted；4th handling machinery
Mobile phone structure 91 is mounted on riveting component 94, for by the workpiece handling being completed into positioning mechanism 92, wait riveted and
The inductance component of riveted is transported to finished product discharging device 10；Positioning mechanism 92 is mounted on the rack, under positioning mechanism 92 is located at
Between riveting component 93 and upper riveting component 94, positioning mechanism 92 is for positioning the inductance of assembling, convenient lower 93 He of riveting component
Upper 94 precise operation of riveting component.Inductance element pressure riveting device 9 solves the damage for directly pressing in jig and generating to jig, with
And position phenomenon devious in the handling process, the quality to press is improved, bad product rate is reduced.
Four conveying robot mechanisms 91 include third finger cylinder 913, the 14th cylinder 911 and the 15th cylinder 912, are led to
It crosses third finger cylinder 913 and clamps workpiece, third finger cylinder 913 is controlled by the 14th cylinder 911 and is vertically moved vertically, is led to
Cross the 15th cylinder 912 control 913 horizontal transverse movement of third finger cylinder.
Positioning mechanism 92 includes intermediate slide plate 921, mobile microscope carrier plate 922, the 16th cylinder 923, public locating piece 924, the
18 cylinders 925 and female locating piece 926；Intermediate slide plate 921 is arranged in rack 14, and block is equipped in the middle part of intermediate slide plate 921；It moves
The mobile cooperation of dynamic load platen 922 is on intermediate slide plate 921, and the 16th cylinder 923 is mounted in rack 14, the 16th cylinder 923
Telescopic end is connected with mobile microscope carrier plate 922；On mobile microscope carrier plate 922, female locating piece 926 is mobile for the public setting of locating piece 924
On public locating piece 924, the shape of male locating piece 924 and female locating piece 926 is matched with inductance profile for cooperation, mobile microscope carrier plate
The limited area of inductance is placed in setting on 922；18th cylinder 925 is mounted on mobile microscope carrier plate 922, the 18th cylinder 925
Telescopic end is connected with female locating piece 926.
Positioning mechanism 92 at work, drives female locating piece 926 to move to male locating piece 924 from the 18th cylinder 925 first
It is dynamic, to be allowed to that intermediate Inductive position restriction is arranged in；Then the 16th cylinder 923 drives mobile microscope carrier plate 922 to be moved to
The circular hole position of intermediate slide plate 921 waits lower riveting component 93 and upper riveting component 94 that inductance is carried out riveted jointly；Due to right simultaneously
Two workpiece are operated, and the direction of workpiece is consistent, and the positioning mechanism of right end is identical as left end working principle, only female positioning
Block is fixed, and public locating piece is driven by cylinder.Positioning mechanism 92 solves the problems, such as that workpiece is difficult to the direct riveted on carrier, and
The low problem of precision during riveted: the effect of positioning mechanism 92 is positioned before riveted, and the yields of workpiece is improved, fixed
Position clamp system structure is simple, and the 4th conveying robot mechanism 91 is facilitated to be pipetted.
Lower riveting component 93 is mounted in rack 14, and top is riveter, can be gone up and down, and withstands the lower end of iron core, with upper riveting group
94 collective effect of part.Upper riveting component 94 includes the 18th cylinder 941, crane 942 and upper riveted head 943；18th cylinder 941
It is mounted on the rack by connecting plate 944, the mobile cooperation of crane 942 is on connecting plate 944,941 telescopic end of the 18th cylinder
It is connected with crane 942, upper riveted head 943 is mounted on crane 942；Upper riveted head 943 is equipped with for pushing down iron core
Protruding column, upper 943 shape of riveted head matches with public locating piece 924；
At work, upper riveted head 943 declines upper riveting component 94 under the drive of 18 cylinders 941, is embedded in public locating piece 924
Afterwards, the protruding column of upper riveted head 943 withstands iron core upper end, completes riveted with lower 93 collective effect of riveting component.
Finished product discharging device 10 is connected with 9 phase of inductance element pressure riveting device, will processing by the 4th conveying robot mechanism 91
Finished product is transported on finished product discharging device 10 from positioning mechanism 92, and finished product discharging device 10 transports inductance element finished product.
At work, the feeding that elastic slice is realized by elastic slice feeding device 1, is removed by the first conveying robot unit 2
It transports in jig conveying device 3, jig conveying device 3 is used to get up jig circulation, and division of labor step assembles inductance；Secondly
Realize the carrying of workpiece on the feeding coil case feeding device 4 of coil case by the second conveying robot by coil case feeding device 4
Device 5 is completed；Then by third conveying robot unit 6 by workpiece handling into jig；It is then real by iron core feeding device 7
The feeding of existing iron core, and iron core is placed into jig by filling iron core apparatus 8, thus complete the assembling of three components of inductance；
After then being carried out by the 4th conveying robot mechanism 91 of inductance element pressure riveting device 9, it is carried out to press solid
It is fixed；It is finally transported in finished product discharging device 10 by the 4th conveying robot mechanism 91 by finished product is processed, by finished product discharging device
10 transport the inductance of production.
Claims (4)
1. inductance element pressure riveting device, it is characterised in that including the 4th conveying robot mechanism (91), positioning mechanism (92), lower riveting
Component (93) and upper riveting component (94)；4th conveying robot mechanism (91) is mounted on riveting component (94), the 4th carrying implement
The workpiece handling that tool mobile phone structure (91) is used to be completed is in positioning mechanism (92)；Positioning mechanism (92) is located at lower riveting component
(93) between upper riveting component (94), positioning mechanism (92) is for positioning the inductance of assembling；
Four conveying robot mechanisms (91) include third finger cylinder (913), the 14th cylinder (911) and the 15th cylinder
(912), workpiece is clamped by third finger cylinder (913), third finger cylinder (913) is controlled by the 14th cylinder (911)
Vertical longitudinal movement controls third finger cylinder (913) horizontal transverse movement by the 15th cylinder (912)；
Positioning mechanism (92) includes intermediate slide plate (921), mobile microscope carrier plate (922), the 16th cylinder (923), public locating piece
(924), the 18th cylinder (925) and female locating piece (926)；Intermediate slide plate (921) is arranged on rack (14), intermediate slide plate
(921) middle part is equipped with block；Mobile microscope carrier plate (922) mobile cooperation is on intermediate slide plate (921), the 16th cylinder (923) peace
On rack (14), the 16th cylinder (923) telescopic end is connected with mobile microscope carrier plate (922)；Public locating piece (924) setting
On mobile microscope carrier plate (922), the mobile cooperation of female locating piece (926) is on male locating piece (924), male locating piece (924) and mother
The shape of locating piece (926) is matched with inductance profile, and the limited area of inductance is placed in setting on mobile microscope carrier plate (922)；Tenth
Eight cylinders (925) are mounted on mobile microscope carrier plate (922), and the 18th cylinder (925) telescopic end is connected with female locating piece (926)
It connects；
Top is the riveter for withstanding iron core lower end；Upper riveting component (94) includes the 18th cylinder (941), crane (942) and upper
Riveted head (943)；18th cylinder (941) is mounted on the rack by connecting plate (944), and the mobile cooperation of crane (942) exists
On connecting plate (944), the 18th cylinder (941) telescopic end is connected with crane (942), and upper riveted head (943) is mounted on liter
It drops on frame (942)；Upper riveted head (943) is equipped with the protruding column for pushing down iron core, and upper riveted head (943) shape and public affairs are fixed
Position block (924) matches.
2. inductance element pressure riveting device according to claim 1, it is characterised in that male locating piece (924) and female locating piece
(926) shape is matched with inductance profile；Lower riveting component (93) top is the riveter for withstanding iron core lower end.
3. inductance element automatic assembly equipment, it is characterised in that elastic slice feeding device (1) including rack (14) and thereon, first
Conveying robot unit (2), jig conveying device (3), coil case feeding device (4), the second conveying robot unit (5),
Three conveying robot units (6), iron core feeding device (7), dress iron core apparatus (8), finished product discharging device (10) and claim 1
The inductance element pressure riveting device (9)；Positioning mechanism (92), lower riveting component (93) and upper riveting component (94) are installed in rack
On.
4. inductance element automatic assembly equipment according to claim 3, it is characterised in that elastic slice feeding device includes elastic slice
Turnover mechanism (11), vibration punishment in advance mechanism (12) and elastic slice sorting mechanism (13)；Along elastic slice feedstock direction elastic slice turnover mechanism
(11), it vibrates punishment in advance mechanism (12) and elastic slice sorting mechanism (13) is successively connected arrangement；Elastic slice turnover mechanism (11) puts level
The elastic slice a set is turned into vertical elastic slice a；Elastic slice turnover mechanism (11) includes reload seat (111), spill spin block (112), the first gas
Cylinder (113), the second cylinder (114) and expeller (115)；Spill spin block (112) is connect with the seat that reloads (111) by pin shaft, rotation
It is intermediate that block (112) is located at the seat (111) that reloads；Spill spin block (112) lower end and the first cylinder (113) telescopic end are rotatablely connected；Rotation
The shell fragment groove (1221) to match with the outer profile of elastic slice is provided on block (112)；Second cylinder (114) pacifies block by the second cylinder
(117) it is mounted on the seat that reloads (111), expeller (115) is mounted on the second cylinder (114) telescopic end, expeller (115)
Pusher end, which is located at, reloads in seat (111), and the pusher end of expeller (115) matches with the shell fragment groove (1221) of spill spin block (112)；
Vibrating punishment in advance mechanism (12) includes the first vibrating motor fixing seat (121), the first vibrating motor (122) and punishment in advance track (123)；
Punishment in advance track (123) is mounted on the first vibrating motor (122) upper end, is provided with and elastic slice shape phase in punishment in advance track (123)
The L-shaped groove matched；Elastic slice sorting mechanism (13) includes elastic slice sorting pedestal (131), third cylinder (132), sorting block (133), the
One linear slide rail component (134) and the first fibre optical sensor (135)；It is provided with and the matched sorting of elastic slice in sorting block (133)
Slot, sorting block (133) is sorted on pedestal (131) by the first linear slide track component (134) mobile connection in elastic slice, and sorts block
(133) thickness is matched with the width of elastic slice；Third cylinder (132) setting is in sorting pedestal (131), third cylinder (132)
Telescopic end connection sorting block (133)；First fibre optical sensor (135) is mounted in elastic slice sorting pedestal (131), optical fiber head face
It sorts block (133)；Reload seat (111) and elastic slice sorting pedestal (131) be arranged on rack (14)；First cylinder (113) passes through
First cylinder mounting block (116) is connected on rack (14)；First vibrating motor (122) passes through the first vibrating motor fixing seat
(121) it is arranged on rack (14).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811120794.XA CN109332501B (en) | 2018-09-26 | 2018-09-26 | Inductance element pressing and riveting device and inductance element automatic assembling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811120794.XA CN109332501B (en) | 2018-09-26 | 2018-09-26 | Inductance element pressing and riveting device and inductance element automatic assembling equipment |
Publications (2)
| Publication Number | Publication Date |
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| CN109332501A true CN109332501A (en) | 2019-02-15 |
| CN109332501B CN109332501B (en) | 2020-01-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811120794.XA Active CN109332501B (en) | 2018-09-26 | 2018-09-26 | Inductance element pressing and riveting device and inductance element automatic assembling equipment |
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| CN109732003A (en) * | 2019-03-15 | 2019-05-10 | 泰安鑫杰机械有限公司 | A kind of automatic charging punching machine |
| CN111465308A (en) * | 2020-04-13 | 2020-07-28 | 温州职业技术学院 | Prefabricated circuit substrate assembly center |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109332501B (en) | 2020-01-21 |
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Denomination of invention: Inductive element pressure riveting device and inductive element automatic assembly equipment Effective date of registration: 20220729 Granted publication date: 20200121 Pledgee: Shandong Mengyin Rural Commercial Bank Co.,Ltd. Pledgor: Shandong huanbang Electronic Technology Co.,Ltd. Registration number: Y2022980011621 |
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Denomination of invention: Inductive component riveting device and automatic assembly equipment for inductive components Effective date of registration: 20230731 Granted publication date: 20200121 Pledgee: Shandong Mengyin Rural Commercial Bank Co.,Ltd. Pledgor: Shandong huanbang Electronic Technology Co.,Ltd. Registration number: Y2023980050371 |
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