CN109332258A - A kind of automatic assembly line for concrete mold cleaning - Google Patents
A kind of automatic assembly line for concrete mold cleaning Download PDFInfo
- Publication number
- CN109332258A CN109332258A CN201811171166.4A CN201811171166A CN109332258A CN 109332258 A CN109332258 A CN 109332258A CN 201811171166 A CN201811171166 A CN 201811171166A CN 109332258 A CN109332258 A CN 109332258A
- Authority
- CN
- China
- Prior art keywords
- conveyer belt
- shell
- drainpipe
- hole
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0609—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being automatically fed to, or removed from, the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0627—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention relates to concrete molds to clean field automatically.A kind of automatic assembly line for concrete mold cleaning, including ultrasonic cleaning equipment, transmitting device, platform board, water purification flusher, drying unit, fueling injection equipment, PLC control system, ultrasonic cleaning equipment is placed in support platform, the first water inlet is installed at the top of ultrasonic cleaning equipment, ultrasonic cleaning equipment bottom is equipped with the first drainpipe, the temperature sensor and timer connecting with PLC control system are installed on ultrasonic cleaning equipment, hole in support platform, first drainpipe passes through hole, the lower section of drainpipe and hole is the first sedimentation basin.The beneficial effects of the present invention are: mold capable of washing and sufficiently brushed inside and outside mold oil assembly line, the cleaning efficiency of mold can be improved, also can sufficiently brush oil to mold.
Description
Technical field
The present invention relates to concrete molds to clean field automatically.
Background technique
In the process explored to concrete, it is real to carry out the mechanics such as resistance to compression, anti-folding that people generally select the small test block of concrete
It tests, its Some Mechanical Properties is determined with this, largely use plastics die trial during making concrete small test block, and plastics
Die trial in use, has part concrete unavoidably and spills over outside mold, after test block demoulding, the coagulation of hardening outside mold
Soil is sticked together with mold, is difficult to be removed with soft brush, has damage the possibility of mold again with blunt, influence the longevity of die trial
Life, and when concrete mold bulk deposition, the efficiency manually cleaned is too low, time-consuming.In view of these situations, this patent
It is intended to invent a kind of automatic assembly line for concrete mold cleaning, rapidly can will under the premise of not damaging mold
Maturing on mold removes, and can coat release agent (such as machine oil) simultaneously, reaches requirement, saving of work and time.
One layer of release agent will be generally brushed inside and outside mold before the experiments, tests and mold is impregnated one section in water after terminating
Maturing after time on manual cleanup mold, what the method was not only cleared up is not enough, and wastes time, to mold
Also there is certain damage, reduce its service life, therefore be not suitable for the experiment use that studies for a long period of time.
Summary of the invention
It is used for the technical problems to be solved by the present invention are: how to provide the high-efficient automatic assembly line of one kind to coagulation
Native mold clean.
The technical scheme adopted by the invention is that: a kind of automatic assembly line for concrete mold cleaning, including it is super
Sound wave cleaning device, transmitting device, platform board, water purification flusher, drying unit, fueling injection equipment, PLC control system, ultrasound
Wave cleaning device is placed in support platform, is equipped with the first water inlet, ultrasonic cleaning equipment at the top of ultrasonic cleaning equipment
Bottom is equipped with the first drainpipe, and the temperature sensor and meter connecting with PLC control system are equipped on ultrasonic cleaning equipment
When device, hole in support platform, the first drainpipe passes through hole, and the lower section of drainpipe and hole is the first sedimentation basin；Transmission
Device includes the first conveyer belt, the second conveyer belt, third conveyer belt, first between the first conveyer belt and the second conveyer belt
There are platform board in motorized roller, the second motorized roller between the second conveyer belt and third conveyer belt, transmitting device lower section；It is right
Answer the position of the first conveyer belt that water purification flusher is installed, water purification flusher includes the flushing dress covered on the first conveyer belt
It sets shell, the second water inlet for being mounted on flusher shell, sprinkler head, the first NI Vision Builder for Automated Inspection, be mounted on flushing dress
The second automatic sliding door set the first automatic sliding door of shell side, be mounted on the flusher shell other side, platform board pair
It answers the position of the first conveyer belt to have the first leakage hole, the second drainpipe, the second drainpipe lower section is connected to below the first leakage hole
For the second sedimentation basin；There is drying unit in the position of corresponding second conveyer belt, and drying unit includes the baking covered on the second conveyer belt
Equipment for drying shell, the second NI Vision Builder for Automated Inspection, is mounted on drying unit shell side at the blower being mounted on drying unit shell
Third automatic sliding door, be mounted on the 4th automatic sliding door of the drying unit shell other side, corresponding first transmission of platform board
There is the second leakage hole in the position of band, has third drainpipe below the second leakage hole, has third sedimentation basin below third drainpipe；It is right
The position of third conveyer belt is answered to have fueling injection equipment, fueling injection equipment includes the fueling injection equipment shell covered on third conveyer belt, installation
Third NI Vision Builder for Automated Inspection on fueling injection equipment shell, the 5th automatic sliding door for being mounted on fueling injection equipment shell side, peace
The 6th automatic sliding door, the side atomizer that is mounted on fueling injection equipment shell and centre mounted in the fueling injection equipment shell other side
There are oil leaking hole, oil leak in atomizer, the oil inlet for being mounted on fueling injection equipment cover top portion, the position that platform board corresponds to third conveyer belt
There is oil exit pipe below hole, has oil-containing groove, the first NI Vision Builder for Automated Inspection, the second NI Vision Builder for Automated Inspection, third machine below oil exit pipe
Vision system all includes light source and camera.
As a kind of preferred embodiment: the first motorized roller and the second motorized roller structure are identical, and the first motorized roller is by machine
Frame in same plane and parallel row's transmission shaft is constituted.
The beneficial effects of the present invention are: mold capable of washing and sufficiently brushed inside and outside mold oil assembly line, mould can be improved
The cleaning efficiency of tool also can sufficiently brush oil to mold.
Detailed description of the invention
Fig. 1 is ultrasonic cleaning equipment structural schematic diagram of the present invention；
Fig. 2 is water purification flusher structural schematic diagram of the present invention；
Fig. 3 is drying unit structural schematic diagram of the present invention；
Fig. 4 is fueling injection equipment structural schematic diagram of the present invention；
Fig. 5 is conveyer belt schematic diagram of the present invention；
Fig. 6 is the first motorized roller structural schematic diagram of the invention；
Wherein, 1, ultrasonic cleaning equipment, 2, rack, the 3, first sedimentation basin, 4, transmission shaft, the 5, first drainpipe, 6, water purification punching
Cleaning device, the 7, first water inlet, 8, temperature sensor, 9, timer, 10, drying unit, 11, fueling injection equipment, 12, support it is flat
Platform, 13, ultrasonic wave start switch, the 14, second water inlet, 15, sprinkler head, the 16, first conveyer belt, the 17, second drainpipe, 18,
Second sedimentation basin, 20, mold, 21, hydraulic oil container, the 22, first automatic sliding door, the 23, second automatic sliding door, 24, flushing dress
Set shell, 25, third automatic sliding door, the 26, second conveyer belt, 27, third drainpipe, the 28, second sedimentation basin, 29, four selfs
Dynamic sliding door, the 30, first leakage hole, 31, blower, 32, drying unit shell, 33, oil inlet, 34, fueling injection equipment shell, 35,
5th automatic sliding door, 36, platform board, 37, side atomizer, 38, intermediate atomizer, the 39, the 6th automatic sliding door, 40, the
Three conveyer belts, 42, oil exit pipe, 43, oil-containing groove, the 44, first motorized roller, the 45, second motorized roller, 46, light source, 47, camera shooting
Head, 48, hole, the 49, second leakage hole, 50, oil leaking hole.
Specific embodiment
As Figure 1-Figure 5, the present invention closes the valve (not marking in figure) on the first drainpipe 5 in use process, will
Mold 20 for clearance is put into ultrasonic cleaning equipment 1, is filled the water by the first water inlet 7 into ultrasonic cleaning equipment 1, when
When water is totally submerged mold 20, stops water filling, 13 starting ultrasonic cleaning equipments 1 are started switch by ultrasonic wave, are controlled by PLC
The heating device (heating device is not drawn into) of system control temperature sensor 8 and ultrasonic cleaning equipment 1 processed, makes ultrasonic cleaning
Water temperature in device 1 is about 50 DEG C, then sets scavenging period as 3 minutes, so that cleaning effect is best, when clear by timer
The taking-up of mold 20 is put on the first conveyer belt 16 after the completion of washing, is mentioned by what PLC control system connected to the first conveyer belt 16
For the unlatching of the first motor of power, mold 20 is made to reach the underface of sprinkler head 15, closes the first automatic sliding door 22 and the
Two automatic sliding doors 23 clean mold 20 by spray head 15, and concrete wash heat remaining on mold 20 is net, after cleaning
Waste water enter in the second sedimentation basin along the second drainpipe, after remaining on mold 20 concrete wash heat is net, open first
Automatic sliding door 22 and the second automatic sliding door 23 are directly passed mold 20 through the first motorized roller 44 by the first conveyer belt 16
It send to the second conveyer belt 36, while ultrasonic cleaning equipment 1 being closed, opens the valve on the first drainpipe 5, water is discharged into
In first sedimentation basin 3, when mold 20 reaches 31 underface of blower, the second conveyer belt 26 stops, and closes third automatic sliding door
25 and the 4th automatic sliding door 29, blower 31 start hot-air seasoning mold, after drying about 1 minute, blower 31 stops working, and opens
Third automatic sliding door 25 and the 4th automatic sliding door 29, the second conveyer belt 26 restore transmission, and mold 20 is sent to the second electricity
On dynamic roller bearing 45, and mold 20 is sent on third conveyer belt 40 by the second motorized roller 45, when mold 20 reaches oil spout
Behind operation area, third conveyer belt 40 stops, and side atomizer 37 and intermediate atomizer 38 simultaneously decline, and it is automatic to simultaneously close off the 5th
Sliding door 35 and the 6th automatic sliding door 39, when intermediate atomizer 38 drops to 20 middle part of mold, side atomizer 37 and centre
38 commencement of fuel injection of atomizer, wherein side atomizer 37 is single-hole nozzle (swingable), is responsible for the oil spout work of mold lateral surface,
Intermediate atomizer 38 is ball nozzle, is responsible for the oil spout work in die inside face, after the completion of oil spout, side atomizer 37 and centre
Atomizer 38 rises simultaneously, opens simultaneously the 5th automatic sliding door 35 and the 6th automatic sliding door 39, and third conveyer belt 40 restores
Transmission, when third conveyer belt 40 transports mold to outside oil spout operation area, it is whole that staff is responsible for removing on mold 20 discharge
Together.
Claims (2)
1. it is a kind of for concrete mold cleaning automatic assembly line, it is characterised in that: including ultrasonic cleaning equipment (1),
Transmitting device, platform board (36), water purification flusher (6), drying unit (10), fueling injection equipment (11), PLC control system surpass
Sound wave cleaning device (1) is placed on support platform (12), is equipped with the first water inlet (7) at the top of ultrasonic cleaning equipment (1),
Ultrasonic cleaning equipment (1) bottom is equipped with the first drainpipe (5), is equipped on ultrasonic cleaning equipment (1) and is controlled system with PLC
It unites the temperature sensor (8) and timer (9) of connection, hole (48) in support platform (12), the first drainpipe (5) is across hole
The lower section of hole (48), drainpipe (5) and hole (48) is the first sedimentation basin (3)；Transmitting device includes the first conveyer belt (16), the
Two conveyer belts (26), third conveyer belt (40), in first electronic between the first conveyer belt (16) and the second conveyer belt (26)
Roller bearing (44), under the second motorized roller (45) between the second conveyer belt (26) and third conveyer belt (40), transmitting device
Side has platform board (36)；The position of corresponding first conveyer belt (16) is equipped with water purification flusher (6), water purification flusher (6)
Including the flusher shell (24) covered on the first conveyer belt (16), the second water inlet being mounted on flusher shell (24)
Mouth (14), sprinkler head (15), the first NI Vision Builder for Automated Inspection, the first automatic sliding door for being mounted on flusher shell (24) side
(22), second automatic sliding door (23) of flusher shell (24) other side, corresponding first transmission of platform board (36) are mounted on
The position of band (16) has the first leakage hole (30), is connected to below the first leakage hole (30) the second drainpipe (17), the second draining
Manage is the second sedimentation basin (18) below (17)；There are drying unit (10), drying unit in the position of corresponding second conveyer belt (26)
It (10) include the drying unit shell (32) covered on the second conveyer belt (26), the blower being mounted on drying unit shell (32)
(31), the second NI Vision Builder for Automated Inspection, be mounted on drying unit shell (32) side third automatic sliding door (25), be mounted on baking
The position of 4th automatic sliding door (29) of equipment for drying shell (32) other side, platform board (36) corresponding first conveyer belt (16) has
Second leakage hole (49), the second leakage hole (49) lower section have third drainpipe (27), have third heavy below third drainpipe (27)
Shallow lake pond (28)；The position of corresponding third conveyer belt (40) has fueling injection equipment (11), and fueling injection equipment (11) includes covering on third transmission
Band (40) on fueling injection equipment shell (34), be mounted on fueling injection equipment shell (34) third NI Vision Builder for Automated Inspection, be mounted on
5th automatic sliding door (35) of fueling injection equipment shell (34) side, be mounted on the 6th of fueling injection equipment shell (34) other side from
Dynamic sliding door (39), the side atomizer (37) being mounted on fueling injection equipment shell (34) and intermediate atomizer (38) are mounted on
There is oil leaking hole in the position of oil inlet (33) at the top of fueling injection equipment shell (34), platform board (36) corresponding third conveyer belt (40)
(50), have oil exit pipe (42) below oil leaking hole (50), have oil-containing groove (43) below oil exit pipe (42), the first NI Vision Builder for Automated Inspection,
Second NI Vision Builder for Automated Inspection, third NI Vision Builder for Automated Inspection all include light source (46) and camera (47).
2. a kind of automatic assembly line for concrete mold cleaning according to claim 1, it is characterised in that: first
Motorized roller (44) is identical with the second motorized roller (45) structure, and the first motorized roller (44) is by rack (2) and in same flat
Face and parallel row's transmission shaft (4) composition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811171166.4A CN109332258A (en) | 2018-10-09 | 2018-10-09 | A kind of automatic assembly line for concrete mold cleaning |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811171166.4A CN109332258A (en) | 2018-10-09 | 2018-10-09 | A kind of automatic assembly line for concrete mold cleaning |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109332258A true CN109332258A (en) | 2019-02-15 |
Family
ID=65308176
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811171166.4A Pending CN109332258A (en) | 2018-10-09 | 2018-10-09 | A kind of automatic assembly line for concrete mold cleaning |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109332258A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111042232A (en) * | 2019-12-12 | 2020-04-21 | 三峡大学 | Device for debridement and crack repair of underwater film bag concrete wall and construction method |
| CN112895089A (en) * | 2020-12-31 | 2021-06-04 | 威海瑞合铁路轨枕有限公司 | Concrete sleeper production equipment and production process |
| CN113941471A (en) * | 2021-09-30 | 2022-01-18 | 温州众彩汽车零部件有限公司 | Automatic spraying UV assembly line for automobile buttons |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6615852B1 (en) * | 1999-12-27 | 2003-09-09 | Aqua Sonic Service Co., Ltd. | Cleaning machine for die used for synthetic resin mould |
| CN103480605A (en) * | 2013-09-25 | 2014-01-01 | 无锡市宝禾机械设备有限公司 | Pass-type ultrasonic cleaning machine |
| CN206028243U (en) * | 2016-08-30 | 2017-03-22 | 天津森海科技发展有限公司 | Casting mould washing device |
| CN206474339U (en) * | 2017-02-14 | 2017-09-08 | 中国水利水电第五工程局有限公司 | The automatic jet mould device of concrete plastic die trial |
| CN107377460A (en) * | 2017-06-27 | 2017-11-24 | 无锡贺邦汽车配件有限公司 | A kind of cleaning oiling device for automobile grille mask die |
| CN107931219A (en) * | 2017-11-29 | 2018-04-20 | 芜湖戎征达伺服驱动技术有限公司 | Between automatic production line mold clean |
| CN207308438U (en) * | 2017-09-04 | 2018-05-04 | 广东顺德科钻金属科技股份有限公司 | Aluminum alloy mould cleaning equipment |
-
2018
- 2018-10-09 CN CN201811171166.4A patent/CN109332258A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6615852B1 (en) * | 1999-12-27 | 2003-09-09 | Aqua Sonic Service Co., Ltd. | Cleaning machine for die used for synthetic resin mould |
| CN103480605A (en) * | 2013-09-25 | 2014-01-01 | 无锡市宝禾机械设备有限公司 | Pass-type ultrasonic cleaning machine |
| CN206028243U (en) * | 2016-08-30 | 2017-03-22 | 天津森海科技发展有限公司 | Casting mould washing device |
| CN206474339U (en) * | 2017-02-14 | 2017-09-08 | 中国水利水电第五工程局有限公司 | The automatic jet mould device of concrete plastic die trial |
| CN107377460A (en) * | 2017-06-27 | 2017-11-24 | 无锡贺邦汽车配件有限公司 | A kind of cleaning oiling device for automobile grille mask die |
| CN207308438U (en) * | 2017-09-04 | 2018-05-04 | 广东顺德科钻金属科技股份有限公司 | Aluminum alloy mould cleaning equipment |
| CN107931219A (en) * | 2017-11-29 | 2018-04-20 | 芜湖戎征达伺服驱动技术有限公司 | Between automatic production line mold clean |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111042232A (en) * | 2019-12-12 | 2020-04-21 | 三峡大学 | Device for debridement and crack repair of underwater film bag concrete wall and construction method |
| CN111042232B (en) * | 2019-12-12 | 2021-04-30 | 三峡大学 | Device for debridement and crack repair of underwater film bag concrete wall and construction method |
| CN112895089A (en) * | 2020-12-31 | 2021-06-04 | 威海瑞合铁路轨枕有限公司 | Concrete sleeper production equipment and production process |
| CN113941471A (en) * | 2021-09-30 | 2022-01-18 | 温州众彩汽车零部件有限公司 | Automatic spraying UV assembly line for automobile buttons |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190215 |
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| WD01 | Invention patent application deemed withdrawn after publication |