CN109332115A - A kind of surface infiltration process of pack alloy - Google Patents

A kind of surface infiltration process of pack alloy Download PDF

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Publication number
CN109332115A
CN109332115A CN201810873166.2A CN201810873166A CN109332115A CN 109332115 A CN109332115 A CN 109332115A CN 201810873166 A CN201810873166 A CN 201810873166A CN 109332115 A CN109332115 A CN 109332115A
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pack alloy
infiltration
acrylic resin
pack
impregnation apparatus
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CN201810873166.2A
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Chinese (zh)
Inventor
王喜铭
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Wuxi Jinke Coating Co Ltd
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Wuxi Jinke Coating Co Ltd
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Priority to CN201810873166.2A priority Critical patent/CN109332115A/en
Publication of CN109332115A publication Critical patent/CN109332115A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/18Processes for applying liquids or other fluent materials performed by dipping
    • B05D1/185Processes for applying liquids or other fluent materials performed by dipping applying monomolecular layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065After-treatment
    • B05D3/067Curing or cross-linking the coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/10Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
    • B05D3/107Post-treatment of applied coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/56Non-aqueous solutions or dispersions

Abstract

The invention discloses a kind of surface infiltration process of pack alloy, including pre-process, vacuumize, infiltrating, rinsing and cured process.For the present invention compared to general pack alloy surface Infiltration Technics, the effect of the hole infiltration of pack alloy is more preferable, and the UV curing mode production used eliminates the link of water cure, can be with the effectively save energy while improving and infiltrating effect.

Description

A kind of surface infiltration process of pack alloy
Technical field:
The present invention relates to the technical field of surface of pack alloy, are specifically related to a kind of surface of pack alloy Infiltration process.
Background technique:
Pack alloy due to having many advantages, such as that light-weight, intensity is high, formability is good, moderate, recovery utilization rate is high, It is widely used in the fields such as automobile, aerospace.In the commercial process of aluminium alloy compression casting, from the liquid gold of melting During category is changed into solid metallic substance, often there is volume contraction, while in this process, can also generate in various degree Loose, stomata and the defects of be mingled with.These defects can make the engineering goods of processing that requirement be not achieved, and even scrap. Some defects are not easy to be found, to processing after just go wrong by pressure testing, cause the waste of working hour and raw material.Therefore, In mechanical processing process, need to be sealed converted products and reinforcement.
Method of impregnation be exactly for such purpose and generate a kind of technique, impregnation technology is using infiltration liquid in external pressure Effect is lower to penetrate into porous or gap, achievees the purpose that fill up damage by curing reaction, can be simultaneously reached function The purposes of change is a new technology of modern development in science and technology requirement.
Currently used impregnation technology carries out infiltration liquid solidification, curing process using hot water after infiltration liquid is immersed in micropore Complexity, curing time is longer, and the infiltration liquid of heat curing type solidify after the problem not high there is also intensity.
The information disclosed in the background technology section is intended only to increase the understanding to general background of the invention, without answering When being considered as recognizing or imply that the information constitutes the prior art already known to those of ordinary skill in the art in any form.
Summary of the invention:
The purpose of the present invention is to provide a kind of surface infiltration process of pack alloy, to overcome the above-mentioned prior art The defects of.
To achieve the above object, it the present invention provides a kind of surface infiltration process of pack alloy, specifically includes following Step:
(1): pack alloy is put into pretreating agent and pre-processes by pretreatment, removes pack alloy surface Grease and impurity, pretreated time are 5-10min;
(2): vacuumizing, pack alloy is put into Impregnation apparatus, vacuumized Impregnation apparatus using vacuum pump, protect Hold 5-8min under vacuum state;
(3): injecting infiltration liquid in Impregnation apparatus, continue to vacuumize, pack alloy is soaked under vacuum conditions It seeps, the infiltration time is 8-15min;
Every 100g infiltration liquid includes following component: acrylic resin 10-30g, polyurethane resin 20-30g, nano oxygen Change aluminium dispersion liquid 0.1-0.5g, photoinitiator 0.1-5g, antioxidant 0.1-0.5g, polymerization inhibitor 0.05-0.2g, remaining is organic Solvent;
(4): Impregnation apparatus is restored to normal pressure state after the completion of step (3) by rinsing, takes out pack alloy, and with having Solvent is rinsed and is drained to pack alloy surface;
(5): the pack alloy rinsed through step (4) is moved under UV illumination condition and solidifies by solidification, the UV The wavelength of light is 365nm, and the energy of UV light is 500-1000mj/cm2, and the cured time is 2-10min;
The pressure that the step (2) vacuumizes is 0-0.099MPa.
The acrylic resin of the step (3) be specially carboxyl type acrylic resin, acylamino- acrylic resin, shrink it is sweet Oil base acrylic resin, hydroxy propyl methacrylate resin are one such or a variety of, acrylic resin in every 100g infiltration liquid Concrete content be 20g.
The antioxidant of the step (3) is specially 2,6-di-tert-butyl p-methylphenol, antioxygen in every 100g infiltration liquid The concrete content of agent is 0.3g.
The organic solvent of the step (3) is specially butyl acetate, ethylene glycol monomethyl ether, butyl glycol ether, espeleton, different Butanol, its ratio be 2:1:3:2:2.
The UV light energy of the step (5) is 850mj/cm2, curing time 5min.
Compared with prior art, the invention has the following beneficial effects:
The present invention is compared to general pack alloy surface Infiltration Technics, and the effect of the hole infiltration of pack alloy is more It is good, and the UV curing mode production used eliminates the link of water cure, it can be effective while improving and infiltrating effect It is energy saving.
Detailed description of the invention:
Fig. 1 is the microscope photo on the pack alloy surface of the embodiment of the present invention 1 and comparative example processing;
Fig. 2 is the process flow chart of the embodiment of the present invention 1.
Specific embodiment:
Specific embodiments of the present invention will be described in detail below, it is to be understood that protection scope of the present invention is not It is restricted by specific implementation.
Unless otherwise explicitly stated, otherwise in entire disclosure and claims, term " includes " or its change Changing such as "comprising" or " including " etc. will be understood to comprise stated element or component, and not exclude other members Part or other component parts.
Embodiment 1:
A kind of surface infiltration process of pack alloy, specifically includes the following steps:
(1): pack alloy is put into pretreating agent and pre-processes by pretreatment, removes pack alloy surface Grease and impurity, pretreated time are 8min;
(2): vacuumizing, pack alloy is put into Impregnation apparatus, Impregnation apparatus is vacuumized by cause using vacuum pump 0.099Mpa keeps 6min under vacuum state;
(3): injecting infiltration liquid in Impregnation apparatus, continue to vacuumize, pack alloy is soaked under vacuum conditions It seeps, the infiltration time is 12min;
Every 100g infiltration liquid includes following component: hydroxyl acrylic resin 20g, polyurethane resin 25g, nano oxygen Change aluminium dispersion liquid 0.3g, photoinitiator 2g, antioxidant 2,6-di-tert-butyl p-methylphenol 0.3g, polymerization inhibitor 0.05g, remaining For organic solvent, the organic solvent is butyl acetate, ethylene glycol monomethyl ether, butyl glycol ether, espeleton, isobutanol, ratio Example is 2:1:3:2:2;
(4): Impregnation apparatus is restored to normal pressure state after the completion of step (3) by rinsing, takes out pack alloy, and with having Solvent is rinsed and is drained to pack alloy surface;
(5): the pack alloy rinsed through step (4) is moved under UV illumination condition and solidifies by solidification, the UV The wavelength of light is 365nm, and the energy of UV light is 850mj/cm2, and the cured time is 5min.
Embodiment 2:
A kind of surface infiltration process of pack alloy, specifically includes the following steps:
(1): pack alloy is put into pretreating agent and pre-processes by pretreatment, removes pack alloy surface Grease and impurity, pretreated time are 10min;
(2): vacuumizing, pack alloy is put into Impregnation apparatus, Impregnation apparatus is vacuumized by cause using vacuum pump 0.099Mpa keeps 8min under vacuum state;
(3): injecting infiltration liquid in Impregnation apparatus, continue to vacuumize, pack alloy is soaked under vacuum conditions It seeps, the infiltration time is 15min;
Every 100g infiltration liquid includes following component: glycidyl acrylic resin 30g, polyurethane resin 30g, light Initiator 3g, antioxidant 2,6-di-tert-butyl p-methylphenol 0.4g, polymerization inhibitor 0.1g, remaining is organic solvent, described to have Solvent is butyl acetate, ethylene glycol monomethyl ether, butyl glycol ether, espeleton, isobutanol, and its ratio be 2:1:3:2:2;
(4): Impregnation apparatus is restored to normal pressure state after the completion of step (3) by rinsing, takes out pack alloy, and with having Solvent is rinsed and is drained to pack alloy surface;
(5): the pack alloy rinsed through step (4) is moved under UV illumination condition and solidifies by solidification, the UV The wavelength of light is 365nm, and the energy of UV light is 500mj/cm2, and the cured time is 10min.
Embodiment 3:
A kind of surface infiltration process of pack alloy, specifically includes the following steps:
(1): pack alloy is put into pretreating agent and pre-processes by pretreatment, removes pack alloy surface Grease and impurity, pretreated time are 5min;
(2): vacuumizing, pack alloy is put into Impregnation apparatus, Impregnation apparatus is vacuumized by cause using vacuum pump 0.099Mpa keeps 5min under vacuum state;
(3): injecting infiltration liquid in Impregnation apparatus, continue to vacuumize, pack alloy is soaked under vacuum conditions It seeps, the infiltration time is 8min;
Every 100g infiltration liquid includes following component: amide groups acrylic resin 10g, polyurethane resin 30g, nano oxygen Change aluminium dispersion liquid 0.5g, photoinitiator 5g, antioxidant 2,6-di-tert-butyl p-methylphenol 0.2g, polymerization inhibitor 0.15g, remaining For organic solvent, the organic solvent is butyl acetate, ethylene glycol monomethyl ether, butyl glycol ether, espeleton, isobutanol, ratio Example is 2:1:3:2:2;
(4): Impregnation apparatus is restored to normal pressure state after the completion of step (3) by rinsing, takes out pack alloy, and with having Solvent is rinsed and is drained to pack alloy surface;
(5): the pack alloy rinsed through step (4) is moved under UV illumination condition and solidifies by solidification, the UV The wavelength of light is 365nm, and the energy of UV light is 1000mj/cm2, and the cured time is 2min.
Embodiment 4:
A kind of surface infiltration process of pack alloy, specifically includes the following steps:
(1): pack alloy is put into pretreating agent and pre-processes by pretreatment, removes pack alloy surface Grease and impurity, pretreated time are 10min;
(2): vacuumizing, pack alloy is put into Impregnation apparatus, Impregnation apparatus is vacuumized by cause using vacuum pump 0.099Mpa keeps 8min under vacuum state;
(3): injecting infiltration liquid in Impregnation apparatus, continue to vacuumize, pack alloy is soaked under vacuum conditions It seeps, the infiltration time is 15min;
Every 100g infiltration liquid includes following component: polyurethane resin 30g, nano aluminium oxide dispersion liquid 0.5g, light draw Agent 3g is sent out, antioxidant 2,6-di-tert-butyl p-methylphenol 0.3g, polymerization inhibitor 0.1g, remaining is organic solvent, described organic Solvent is butyl acetate, ethylene glycol monomethyl ether, butyl glycol ether, espeleton, isobutanol, and its ratio be 2:1:3:2:2;
(4): Impregnation apparatus is restored to normal pressure state after the completion of step (3) by rinsing, takes out pack alloy, and with having Solvent is rinsed and is drained to pack alloy surface;
(5): the pack alloy rinsed through step (4) is moved under UV illumination condition and solidifies by solidification, the UV The wavelength of light is 365nm, and the energy of UV light is 850mj/cm2, and the cured time is 5min.
Comparative example:
A kind of surface infiltration process of pack alloy, specifically includes the following steps:
(1): pack alloy is put into pretreating agent and pre-processes by pretreatment, removes pack alloy surface Grease and impurity, pretreated time are 10min;
(2): vacuumizing, pack alloy is put into Impregnation apparatus, Impregnation apparatus is vacuumized by cause using vacuum pump 0.099Mpa keeps 8min under vacuum state;
(3): injecting infiltration liquid in Impregnation apparatus, continue to vacuumize, pack alloy is soaked under vacuum conditions It seeps, the infiltration time is 15min;
The infiltration liquid is commercially available heat curing type infiltration liquid;
(4): Impregnation apparatus is restored to normal pressure state after the completion of step (3) by rinsing, takes out pack alloy, and with having Distilled water is rinsed and is drained to pack alloy surface;
(5): solidification, the pack alloy that will be rinsed through step (4) is through 90 DEG C of water cure 10min.
It will be carried out by embodiment 1, embodiment 2, embodiment 3, embodiment 4 and the pack alloy of comparative example processing Performance test, test result is as follows:
Slip refers to the oil mass that oil is leaked out by processed pack alloy in the unit time in upper table, from upper table Experimental results and the experimental result of Fig. 1 see, the pack alloy hardness handled through surface Infiltration Technics of the invention Higher compared to traditional handicraft Infiltration Technics processing hardness, stomata negligible amounts, slip is lower, and overall opposite traditional handicraft is come It says, can effectively fill up the hole of pack alloy.
The aforementioned description to specific exemplary embodiment of the invention is in order to illustrate and illustration purpose.These descriptions It is not wishing to limit the invention to disclosed precise forms, and it will be apparent that according to the above instruction, can much be changed And variation.The purpose of selecting and describing the exemplary embodiment is that explaining specific principle of the invention and its actually answering With so that those skilled in the art can be realized and utilize a variety of different exemplary implementation schemes of the invention and Various chooses and changes.

Claims (6)

1. a kind of surface infiltration process of pack alloy, it is characterised in that: specifically includes the following steps:
(1): pack alloy is put into pretreating agent and pre-processes by pretreatment, removes the grease on pack alloy surface And impurity, pretreated time are 5-10min;
(2): vacuumizing, pack alloy is put into Impregnation apparatus, vacuumized Impregnation apparatus using vacuum pump, keep true 5-8min under dummy status;
(3): injecting infiltration liquid in Impregnation apparatus, continue to vacuumize, pack alloy is infiltrated under vacuum conditions, soak The infiltration time is 8-15min;
Every 100g infiltration liquid includes following component: acrylic resin 10-30g, polyurethane resin 20-30g, nano aluminium oxide Dispersion liquid 0.1-0.5g, photoinitiator 0.1-5g, antioxidant 0.1-0.5g, polymerization inhibitor 0.05-0.2g, remaining is organic molten Agent;
(4): Impregnation apparatus is restored to normal pressure state after the completion of step (3) by rinsing, takes out pack alloy, and with organic molten Agent is rinsed and is drained to pack alloy surface;
(5): the pack alloy rinsed through step (4) is moved under UV illumination condition and solidifies by solidification, the UV light Wavelength is 365nm, and the energy of UV light is 500-1000mj/cm2, the cured time is 2-10min.
2. a kind of surface infiltration process of pack alloy according to claim 1, it is characterised in that: the step (2) The pressure vacuumized is 0-0.099MPa.
3. a kind of surface infiltration process of pack alloy according to claim 1, it is characterised in that: the step (3) Acrylic resin be specially carboxyl type acrylic resin, acylamino- acrylic resin, glycidyl acrylic resin, methyl Hydroxypropyl acrylate resin is one such or a variety of, and the concrete content of acrylic resin is 20g in every 100g infiltration liquid.
4. a kind of surface infiltration process of pack alloy according to claim 1, it is characterised in that: the step (3) Antioxidant be specially 2,6-di-tert-butyl p-methylphenol, the concrete content of antioxidant is in every 100g infiltration liquid 0.3g。
5. a kind of surface infiltration process of pack alloy according to claim 1, it is characterised in that: the step (3) Organic solvent be specially butyl acetate, ethylene glycol monomethyl ether, butyl glycol ether, espeleton, isobutanol, its ratio be 2:1:3: 2:2。
6. a kind of surface infiltration process of pack alloy according to claim 1, it is characterised in that: the step (5) UV light energy be 850mj/cm2, curing time 5min.
CN201810873166.2A 2018-08-02 2018-08-02 A kind of surface infiltration process of pack alloy Pending CN109332115A (en)

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Cited By (4)

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CN110820025A (en) * 2019-11-15 2020-02-21 襄阳航林机械有限公司 Heating infiltration anti-discoloration treatment process for cast aluminum cylinder body
CN111141779A (en) * 2020-01-07 2020-05-12 合肥工业大学 Infiltration liquid curing time survey device
CN111974612A (en) * 2020-08-25 2020-11-24 中国科学院长春光学精密机械与物理研究所 Film preparation equipment and method
CN114227882A (en) * 2021-12-29 2022-03-25 华中科技大学 Infiltration post-treatment device for large-size additive manufacturing ceramic blank

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Publication number Priority date Publication date Assignee Title
CN110820025A (en) * 2019-11-15 2020-02-21 襄阳航林机械有限公司 Heating infiltration anti-discoloration treatment process for cast aluminum cylinder body
CN111141779A (en) * 2020-01-07 2020-05-12 合肥工业大学 Infiltration liquid curing time survey device
CN111974612A (en) * 2020-08-25 2020-11-24 中国科学院长春光学精密机械与物理研究所 Film preparation equipment and method
CN114227882A (en) * 2021-12-29 2022-03-25 华中科技大学 Infiltration post-treatment device for large-size additive manufacturing ceramic blank

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Application publication date: 20190215

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