CN109332087A - A kind of lithium ion battery separator and preparation method thereof and apparatus for coating - Google Patents

A kind of lithium ion battery separator and preparation method thereof and apparatus for coating Download PDF

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Publication number
CN109332087A
CN109332087A CN201810966414.8A CN201810966414A CN109332087A CN 109332087 A CN109332087 A CN 109332087A CN 201810966414 A CN201810966414 A CN 201810966414A CN 109332087 A CN109332087 A CN 109332087A
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China
Prior art keywords
coating
baking oven
coating head
lithium ion
ion battery
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CN201810966414.8A
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Chinese (zh)
Inventor
程跃
倪靖
陈永乐
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Shanghai Energy New Materials Technology Co Ltd
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Shanghai Energy New Materials Technology Co Ltd
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Priority to CN201810966414.8A priority Critical patent/CN109332087A/en
Publication of CN109332087A publication Critical patent/CN109332087A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/027Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/04Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material to opposite sides of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/403Manufacturing processes of separators, membranes or diaphragms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/411Organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/449Separators, membranes or diaphragms characterised by the material having a layered structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Cell Separators (AREA)

Abstract

The present invention provides a kind of lithium ion battery separator and preparation method thereof and apparatus for coating, the apparatus for coating include slewing rollers, the first coating head, the second coating head and suspension baking oven;First coating head and the second coating head are distributed in the two sides of basement membrane, for the first face and the second face of basement membrane to be respectively coated;The back segment of suspension baking oven is equipped with live-roller;After basement membrane is put by let off roll, it is transferred to suspension baking oven by slewing rollers, the first face of basement membrane is coated in transmittance process by the first coating head, by the second face of the second coating head coating basement membrane, forms the diaphragm of dual coating;After diaphragm enters the suspension baking oven, suspension drying is first carried out, then dried under live-roller support.The present invention realizes primary coating molding using the mode of " dual coating-baking oven baking ", guarantee the two-sided consistency of diaphragm, promote coating homogeneity, precision and quality, reduces failure area, the imbibition liquid-keeping property of diaphragm is improved, to reduce short circuit caused by film surface defect, breaking problem.

Description

A kind of lithium ion battery separator and preparation method thereof and apparatus for coating
Technical field
The present invention relates to technical field of lithium ion, more particularly to a kind of lithium ion battery separator and preparation method thereof And apparatus for coating.
Background technique
With the development of science and technology and the raising of the people's material and cultural life level, people get over the demand of battery Come bigger, the requirement to the performance of battery is also higher and higher.The demand of development and military equipment in particular with space technology, A large amount of industrial, civilian, portable medical electronic product appearances brought by the fast development of information and microelectronics industry, electricity The development and exploitation of electrical automobile and the enhancing of environmental protection consciousness, people are to small in size, and light-weight, high-energy safely may be used It leans on, pollution-free, the demand for the battery used that can charge repeatedly is more urgent.Lithium ion battery is exactly to send out rapidly under this form The novel high-energy secondary cell that exhibition is got up.
In the structure of lithium battery, diaphragm is crucial one of interior layer assembly.The performance of diaphragm determines the interface of battery Structure, internal resistance etc. directly affect the characteristics such as capacity, circulation and the security performance of battery, and the diaphragm haveing excellent performance is electric to improving The comprehensive performance in pond plays an important role.
Now, the main reason for being coated into influence diaphragm production capacity of lithium battery diaphragm, coating process directly affects The properties of diaphragm, especially surface property.Domestic coating equipment generally most can reach 25 meters per minute fastly, once speed Reach the 30 meters per minute uniformities that will seriously affect coating, efficiency is extremely low.Although dual coating had corresponding technique with Special equipment occurs, but common dual coating equipment is still first to apply single side based on single side coating and then cross bellows, then apply another Bellows are then crossed in face, but the efficiency of this coating method is still low, are no different with traditional single side coating, improvement is only Reduce Operating Complexity, the time-consuming promotion that matter is still difficult to efficiency.
In addition, in mature blank preparation technics, nearly all coating sizing-agent used during the preparation process largely at This is higher, seriously polluted, with strong corrosive, be more toxic or influence the organic solvent of function of human body, brought to environment larger Burden, and cost is larger, also results in certain threat for production safety.
Summary of the invention
In view of the foregoing deficiencies of prior art, the purpose of the present invention is to provide a kind of lithium ion battery separator and its Preparation method and apparatus for coating, for solving " single side coating-baking oven drying-single side coating-baking oven drying " in the prior art Dual coating mode is there are film surface crawling, the problems such as coating accuracy is low, and film surface is of poor quality.
In order to achieve the above objects and other related objects, the present invention provides a kind of lithium ion battery separator apparatus for coating, institute It states apparatus for coating to include at least: at least two slewing rollers, at least one set of first coating head, at least one set of second coating head and outstanding Floating baking oven;
The slewing rollers are arranged on the path of basement membrane process, and first coating head is set to the suspension baking oven and institute It states between slewing rollers;Or first coating head is set between the slewing rollers;
Second coating head is set between the suspension baking oven and the slewing rollers;
First coating head and the second coating head are distributed in the two sides of the basement membrane, for the basement membrane to be respectively coated First face and the second face;
The back segment of the suspension baking oven is equipped with live-roller;
After basement membrane is put by let off roll, the suspension baking oven is transferred to by the slewing rollers, by institute in transmittance process The first face that the first coating head coats the basement membrane is stated, the second face of the basement membrane is coated by second coating head, is formed double The diaphragm of face coating;After the diaphragm enters the suspension baking oven, first carry out suspension drying, then under live-roller support into Row drying.
A kind of scheme of optimization as lithium ion battery separator apparatus for coating of the present invention, the first coating head packet described in every group Include at least two first sub- coating heads;Second coating head described in every group includes at least two second sub- coating heads.
A kind of scheme of optimization as lithium ion battery separator apparatus for coating of the present invention, first coating head include spray One of coating head and gravure roller coating head are applied, second coating head includes spraying coating head.
A kind of scheme of optimization as lithium ion battery separator apparatus for coating of the present invention, the spraying of first coating head Angle between direction and the membrane surface between 45 °~135 °, the spraying direction of second coating head with it is described Angle between membrane surface is between 45 °~135 °.
A kind of scheme of optimization as lithium ion battery separator apparatus for coating of the present invention adjusts institute by the slewing rollers State the angle that diaphragm enters the suspension baking oven, the normal direction of the approach axis of the diaphragm and the entrance of the suspension baking oven Between angle between -15 °~15 °.
A kind of scheme of optimization as lithium ion battery separator apparatus for coating of the present invention in the suspension baking oven, carries out The ratio between the path length of suspension drying and the path length dried under live-roller support are between 2:1 between 5:1.
A kind of scheme of optimization as lithium ion battery separator apparatus for coating of the present invention in the suspension baking oven, carries out The path length of suspension drying is between 30 meters~50 meters.
The present invention also provides a kind of preparation method of lithium ion battery separator, the preparation method is included at least:
1) polymer and thickener are mixed, adds binder, stirred, form slurries, wherein the binder and institute The mixture for stating thickener formation coats the polymer;
2) slurries are added to the water, are stirred, form uniform aqueous coating slurry;
3) basement membrane is provided, is coated the aqueous coating slurry using the described in any item apparatus for coating of claim 1~7 In the two-sided of the basement membrane, drying obtains the lithium ion battery separator.
A kind of scheme of optimization of preparation method as lithium ion battery separator of the present invention, the polymer include polycyclic Ethylene oxide, polyvinyl chloride, chliorinated polyvinyl chloride, polypropylene, polyethylene, polymethyl methacrylate, Kynoar, polytetrafluoro The mixture of one or both of ethylene, Viton.
A kind of scheme of optimization of preparation method as lithium ion battery separator of the present invention, the thickener include methyl Cellulose, hydroxypropyl methyl cellulose, sodium carboxymethylcellulose, hydroxyethyl cellulose, polyacrylamide, polyvinyl alcohol, poly- second One or both of alkene pyrrolidone, polyethylene glycol oxide, polyacrylic acid or three kinds of mixture.
A kind of scheme of optimization of preparation method as lithium ion battery separator of the present invention, the binder include poly- second Enol, carboxymethyl cellulose, carboxylic styrene butadiene latex, polyesteramine, styrene analog thermoplastic elastomer, thermoplastic polyolefin elasticity One or both of body, elastomer modified polypropylene, polyethylene, polypropylene, acrylonitrile, Viton or three kinds of mixing Object.
A kind of scheme of optimization of preparation method as lithium ion battery separator of the present invention, the polymer and the increasing For thick dose of mass ratio between 1:2 between 1:5, the quality of the binder accounts for the 5% of the aqueous coating slurry solid content To 35%, the quality of the water accounts for the 70% to 95% of the aqueous coating slurry gross mass.
The present invention separately provides a kind of lithium ion battery separator prepared using above-mentioned preparation method.
As described above, lithium ion battery separator of the invention and preparation method thereof and apparatus for coating, have below beneficial to effect Fruit:
1, completely new " dual coating-baking oven baking " technology mode, the painting may be implemented in apparatus for coating provided by the invention The coated film that cloth apparatus carries out coating acquisition has coating, and uniformly coating accuracy is high, the high-quality feature of film surface.
2, the present invention is acted on using the suspension drying of suspension baking oven, and film surface slurry is not dry when avoiding dual coating, transmission The problem of roller can scratch film surface, influence film surface coating.
3, the present invention is primary solvent using water, and coating cost is less expensive, and safety is higher, and greatly reducing use has Solvent bring is poisonous and harmful, influence function of human body, is at high cost, pollution weight, recycles the problems such as cumbersome.
4, the present invention coats that be formed is polymer coating in membrane surface, and polymer coating is at low cost, and polymer It is distributed in basement membrane surface layer with graininess, film and the contact of positive and negative interpolar and adhesive property can be promoted, so that interface resistance is reduced, electricity Pond performance.
Detailed description of the invention
Fig. 1 is the overall schematic of one of embodiment of lithium ion battery separator apparatus for coating of the present invention.
Fig. 2 is the overall schematic of another embodiment of lithium ion battery separator apparatus for coating of the present invention.
Fig. 3 is the implementation structural schematic diagram of suspension baking oven in lithium ion battery separator apparatus for coating of the present invention.
Fig. 4 is the another implementation structural schematic diagram of suspension baking oven in lithium ion battery separator apparatus for coating of the present invention.
Fig. 5 is embodiment 1, the comparative result figure of embodiment 2 and comparative example 1 in the present invention.
Fig. 6 is the stereoscan photograph of film surface in the embodiment of the present invention 1.
Fig. 7 is the stereoscan photograph of film surface in the embodiment of the present invention 2.
Fig. 8 is the stereoscan photograph of film surface in comparative example 1 of the present invention.
Component label instructions
1 slewing rollers
11 first slewing rollers
12 second slewing rollers
13 third slewing rollers
2 first coating heads
3 second coating heads
4 suspension baking ovens
5 live-rollers
6 let off roll
7 jockey pulleys
8 basement membranes, diaphragm
9 baking oven blast orifices
Specific embodiment
Illustrate embodiments of the present invention below by way of specific specific example, those skilled in the art can be by this specification Other advantages and efficacy of the present invention can be easily understood for disclosed content.The present invention can also pass through in addition different specific realities The mode of applying is embodied or practiced, the various details in this specification can also based on different viewpoints and application, without departing from Various modifications or alterations are carried out under spirit of the invention.
Please refer to attached drawing.It should be noted that only the invention is illustrated in a schematic way for diagram provided in the present embodiment Basic conception, only shown in schema then with related component in the present invention rather than component count, shape when according to actual implementation Shape and size are drawn, when actual implementation kenel, quantity and the ratio of each component can arbitrarily change for one kind, and its component cloth Office's kenel may also be increasingly complex.
As shown in Figure 1 to 4, the present invention provides a kind of lithium ion battery separator apparatus for coating, and the apparatus for coating is at least It include: at least two slewing rollers 1, at least one set of first coating head 2, at least one set of second coating head 3 and suspension baking oven 4;
The slewing rollers 1 are arranged on the path of the process of basement membrane 8, and first coating head 2 is set to the suspension baking oven 4 Between the slewing rollers 1;Or first coating head 2 is set between the slewing rollers 1;
Second coating head 3 is set between the suspension baking oven 4 and the slewing rollers 1;
First coating head 2 and the second coating head 3 are distributed in the two sides of the basement membrane 8, for the base to be respectively coated The first face and the second face of film 8;
The back segment of the suspension baking oven 4 is equipped with live-roller 5;
After the basement membrane 8 is put by let off roll 6, it is transferred to the suspension baking oven 4 by the slewing rollers 1, was transmitted The first face for coating the basement membrane 8 in journey by first coating head 2 coats the of the basement membrane 8 by second coating head 3 Two faces form the diaphragm 8 of dual coating;After the diaphragm 8 enters the suspension baking oven 4, suspension drying is first carried out, then described Live-roller 5 is dried under supporting.
" dual coating-baking oven toasts " mode may be implemented using apparatus for coating of the invention, reach primary coating molding Purpose, coating precision is high, and film surface is high-quality, so as to improve dual coating film surface performance.
It should be noted that direction of travel and path using the adjustable basement membrane 8 of the slewing rollers 1, make described Basement membrane 8, which enters the suspension baking oven 4 with the angle of setting, is dried.In addition, the setting of two coating heads 2,3 positions is with described Slewing rollers 1 do not influence subject to the coating quality of film surface, for example, after first coating head 2 coats the first face, in the diaphragm 8 Into before the suspension baking oven 4, any one slewing rollers 1 cannot contact first face, to guarantee the painting in first face Cover quality.
It is as shown in Figure 1 the structural schematic diagram of apparatus for coating one of which embodiment, in present embodiment, the coating Device is provided with 2 slewing rollers 1 (respectively the first slewing rollers 11 and the second slewing rollers 12), and the setting of the first coating head 2 exists Between first slewing rollers 11 and the second slewing rollers 12, second coating head 3 is arranged in first slewing rollers 11 and institute It states between suspension baking oven 4, wherein first slewing rollers 11 will not influence the coating in the first face.
The particular number of the slewing rollers 1 can determine according to actual needs, for example, if the tension of basement membrane 8 is insufficient, It needs to increase jockey pulley 7 and controls tension, due to the addition of jockey pulley 7, it is necessary to increase slewing rollers correction and unreel angle, such as Fig. 2 It is shown the structural schematic diagram of another embodiment of apparatus for coating, the apparatus for coating is provided with 3 slewing rollers (the first slewing rollers 11, the second slewing rollers 12 and third slewing rollers 13), first coating head 2 is arranged in first slewing rollers 11 and second Between slewing rollers 12, second coating head 3 is arranged between first slewing rollers 11 and the suspension baking oven 4.Therefore, root New structure (such as above jockey pulley 7) may be added according to different demands, if the addition of new construction will lead to the traveling of basement membrane 8 The variation of angle then needs to be added more 1 correction angles of slewing rollers, it is to be understood that apparatus for coating of the invention is not limited to Fig. 1 and structure shown in Fig. 2.
As an example, the first coating head 2 described in every group includes at least two first sub- coating heads;Second coating described in every group First 3 include at least two second sub- coating heads.
As an example, first coating head 2 includes spraying one of coating head and gravure roller coating head, described second is applied The leftover of bolt of cloth 3 includes spraying coating head.The present invention by providing the scheme of a variety of coating heads combination, can using spraying, extrusion coated, One or more single coating methods such as roller coating, to cope with different coating demands.Therefore, coating has been widened in the combination of a variety of coating heads Mode reduces coating limitation, makes apparatus for coating is compatible to coat more slurries of different nature.
Again it should be noted that in the present invention to two-sided coating in no particular order sequence, it can first coat the first face, after The second face is coated, the second face can also be first coated, it is rear to coat the first face, herein with no restrictions.
As an example, first coating head 2 spraying direction and 8 surface of the basement membrane between angle between 45 °~ Between 135 °, the angle between the spraying direction of second coating head 3 and 8 surface of the basement membrane is between 45 °~135 °. The specific angle of coating is depending on coated slurry properties and necessary requirement, it is preferable that the spraying side of first coating head 2 To vertical with 8 surface of basement membrane, i.e., angle is 90 °, and the spraying direction of second coating head 3 and 8 surface of basement membrane are hung down Directly, i.e., angle is 90 °.
As an example, adjusting the diaphragm 8 by the slewing rollers (such as the first slewing rollers 11) enters the suspension baking oven 4 Angle, angle between the normal direction of the entrance of the approach axis of the diaphragm 8 and the suspension baking oven 4 between -15 °~ Between 15 °.Preferably, the angle between the normal direction of the entrance of the approach axis of the diaphragm 8 and the suspension baking oven 4 is 0 °, i.e., it is best that the described diaphragm 8, which enters the suspension baking oven 4 with 0 °,.
It should also be noted that, the suspension baking oven 4 can be a large scale baking oven, as shown in figure 3, suspension baking oven 4 In leading portion be vacant (when diaphragm 8 passes through be in unsupported suspended state), the back segment installation live-roller 5 of suspension baking oven 4 (every 5 holding state of driving roller is in when film passes through);In addition, the suspension baking oven 4 is also possible to be dried by the small size of one group of connection Case is constituted, as shown in figure 4, several baking ovens of leading portion are vacant, several baking ovens installation live-roller of back segment.In view of suspending The manufacture craft difficulty of baking oven 4, the suspension baking oven 4 are preferably that the small size baking oven of one group of connection is constituted.
As an example, carrying out the path length of suspension drying and under the live-roller 5 support in the suspension baking oven 4 The ratio between path length dried is between 2:1 between 5:1.Preferably, carry out the path length of suspension drying with described The ratio between path length that live-roller 5 is dried under supporting is between 3:1, for example, being arranged 4 as one of embodiment Size it is identical and connection baking oven, first 3 are set as empty van, several live-rollers 5, the diaphragm are installed in the last one baking oven 8 are wound after three empty vans and a live-roller baking oven.
The detailed process that the diaphragm 8 is dried in suspension baking oven 4 are as follows: when the diaphragm 8 enters suspension baking oven 4, first Suspension drying is vacantly carried out by the tension of both ends (winding end and coating end) tightening, it in this way can be to avoid the second not dry face quilt Live-roller destroys, and solves the problem of live-roller can scratch the second face of diaphragm, influence film surface coating quality;After hanging drying Diaphragm is supported by the live-roller 5 in suspension baking oven 4, is carried out last drying, is gone out baking oven after the completion of drying, and conventional winding work is carried out Sequence.
But the path that the diaphragm 8 carries out suspension drying cannot be too long, can not be too short, and Path too long can cause diaphragm 8 It floats up and down;Path is too short to be will lead to the baking of diaphragm 8 and does not do, and when diaphragm 8 is by subsequent live-roller, live-roller 5 will affect film surface Quality.As an example, carrying out the path length of suspension drying between 30 meters~50 meters in the suspension baking oven 4.
In addition, as shown in Figure 3 and Figure 4, the suspension baking oven 4 is internally provided with blast orifice 9, the blast orifice 9 is small length Square structure, for accelerating the drying of coated film to air blast in suspension baking oven 4.
The present invention also provides a kind of preparation method of lithium ion battery separator, the preparation method includes at least following step It is rapid:
Step 1) is first carried out, polymer and thickener are mixed, binder is added, stirs, forms slurries, wherein The mixture that the binder and the thickener are formed coats the polymer;
Then step 2) is executed, the slurries are added to the water, is stirred, uniform aqueous coating slurry is formed;
Step 3) is finally executed, basement membrane is provided, using above-mentioned apparatus for coating by the aqueous coating slurry coated on described Basement membrane it is two-sided, drying, obtain the lithium ion battery separator.
As an example, the polymer includes Pluronic F-127, polyvinyl chloride, chliorinated polyvinyl chloride, polypropylene, poly- second The mixture of one or both of alkene, polymethyl methacrylate, Kynoar, polytetrafluoroethylene (PTFE), Viton.
As an example, the thickener includes methylcellulose, hydroxypropyl methyl cellulose, sodium carboxymethylcellulose, hydroxyl One of ethyl cellulose, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, polyethylene glycol oxide, polyacrylic acid or two Kind or three kinds of mixture.
As an example, the binder includes polyvinyl alcohol, carboxymethyl cellulose, carboxylic styrene butadiene latex, polyesteramine, benzene second Ethylenic thermoplastic elastomer, thermoplastic polyolefin elastomer, elastomer modified polypropylene, polyethylene, polypropylene, acrylonitrile, fluorine Change the mixture of one or both of rubber or three kinds.
In the slurries of step 1) preparation, mixture that the polymer is formed by the binder and the thickener (can be referred to as colloid) cladding.Since used most of polymer material is water-insoluble (such as PMMA, PVDF), gather Closing object partial size is submicron order or nanoscale, if being directly added to the water polymer, is difficult to be uniformly dispersed, may generate It is a large amount of to reunite, or even turbid can not all form just Direct precipitation, therefore, using hydrophilic colloid by submicron order even nanometer The polymer of grade is first uniformly coated, then is added to the water this as intermediate, dissolves colloid between polymer little particle, In this way, better dispersion effect can be reached while inhibiting polymer to reunite.
Most binders and thickener show excellent compatibility in water, as medium can by polymer uniformly and It effectively scatter, while portion of binder embodies the property for promoting slurry stable, certain after dispersing polymer Slurry is able to maintain in degree to stablize.But the solid content of slurry is had certain limitations, solid content is unsuitable excessively high, otherwise scattered Polymer little particle is easily reunited, and solid content should be lower than 40%.In addition, the ratio of binder is affected to size performance, Binder ratio is bigger, and in coated polymer, effect is more preferable, and the surface covering after coating is also more stable, but excessive binder Also result in coating film breathe freely commendable increase the phenomenon that.
As an example, the mass ratio of the polymer and the thickener between 1:2 between 1:5, the binder Quality account for the 5% to 35% of the aqueous coating slurry solid content, the quality of the water accounts for the total matter of aqueous coating slurry The 70% to 95% of amount.
After coating, polymer is evenly distributed on basement membrane surface layer with graininess, and the diameter of particle is greater than basement membrane aperture, in this way Polymer beads will not block membrane surface pore structure.Since polymer exists with graininess, in lithium electricity battery core manufacturing process, The contact performance of positive and negative anodes can be effectively promoted especially after pole piece hot pressing.
It should be noted that the aqueous coating slurry can be coated using apparatus for coating of the invention, but not It is limited to this, in addition to this, lithium electric separator oil slurry can also be coated using apparatus for coating of the invention.
In short, no matter whether polymer is water solubility in the preparation method of lithium ion battery separator of the invention, can incite somebody to action Polymer is uniformly dissolved or dispersed in water.The slurry prepared is based on water, organic solvent-free, has low pollution, low Cost, without security risk advantage.
In addition the present invention also provides a kind of lithium ion battery separator, the diaphragm is prepared by above-mentioned preparation method.
Below by specific embodiment, invention is further explained.
Embodiment 1
1, the preparation of aqueous coating slurry
Aqueous coating slurry is prepared by the following procedure: polymer P MMA being mixed with thickener SBR with 1:2 mass fraction, so The binder polyacrylic acid that quality is thickener 1/5th is added afterwards, is mixed 2-5 hours, revolving speed 1500rpm.It will mix The slurry got togather pours among distilled water, and the quality of distilled water is ten times of thickener.It is slow with the speed of 500rpm after mixing Slow stirring saves.
2, the coating of aqueous PMMA coating film
Aqueous coating slurry is placed in magazine, basement membrane uses 9 μm of PE basement membrane, basement membrane breadth 590mm, length 1030m, Cloth length 1000m is effectively applied, 1 coating head 2 of coating head selects spraying coating head.Coating head 1, coating head 2 and diaphragm angle are set as 90 degree, Oven temperature is 70 degree, coating speed 50m/min, 1 μm of coating layer thickness of PMMA coating, thus to obtain double-face spray painting coating film.
Embodiment 2
It is prepared for aqueous coating slurry in the same manner as in Example 1 and is coated, the difference is that, this implementation For example in coating process, painting is first to use gravure roller coating head.
Embodiment 3
It is prepared for aqueous coating slurry in the same manner as in Example 1 and is coated, the difference is that, this implementation Example is in aqueous coating slurry preparation process, polymeric oxidizer PVDF.
Comparative example 1
It is prepared for aqueous coating slurry in the same manner as in Example 1 and is coated, the difference is that, this implementation Example is in coating process, without using equipment of the invention, but uses conventional dual coating equipment, utilizes " single side coating-baking oven Drying-single side coating-baking oven drying " mode carries out coating drying.
EXPERIMENTAL EXAMPLE 1
In 25 DEG C, the environment of humidity 40%, carries out embodiment 1, embodiment 2 and the coating of comparative example 1 and compare, comparison knot Fruit is as follows.
As shown in figure 5, spraying rate spraying is slightly above gravure roller coating, but compared with the conventional equipment of comparative example 1, it is two-sided same When coating efficiency be much higher than conventional dual coating equipment.The film surface of coating, the second face are spraying, and technique is consistent, therefore main It is compared with the first face, effect is as shown in Figure 6 to 8, can be seen that the film surface one of embodiment 1 Yu embodiment 2 from Fig. 6~Fig. 8 Cause property is above comparative example 1, can valid certificates by suspension baking oven and one-pass molding, can effectively reduce baking oven and live-roller pair The influence of film surface, to improve film surface quality.
EXPERIMENTAL EXAMPLE 2:
Carry out the preparation of film with comparative example 1, embodiment 1 and embodiment 3, each 40 groups of preparation, then carry out air penetrability, Stretching, puncture, bonding, removing, thermal contraction etc. are tested, experimental result such as table 1.
Table 1
As it can be seen from table 1 it is of the invention two-sided while coating because using a baking oven less, reduce high temperature to membrane coat Influence, and reduce baking and avoid a degree of film roll side, improve finished product membrane coat activity, make membrane coat in battery Higher viscosity is maintained in hot pressing, to reduce the interface resistance inside battery core.
In conclusion the present invention provides a kind of lithium ion battery separator and preparation method thereof and apparatus for coating, coating is utilized One or more single coating methods such as spraying, extrusion coated, roller coating can be used in device, to cope with different coating demands.In addition, this Invention is equipped with dedicated suspension baking oven, while to the two-sided carry out waterborne polymeric coating coating of diaphragm, drying and winding, realizing Completely new " dual coating-baking oven baking " mode, primary coating molding.And the present invention provides a kind of waterborne polymeric surfaces Coating schemes are not necessarily to any organic solvent, and polymer (regardless of whether for water solubility), which can be made, can coat the aqueous painting used Cover slurry.By above scheme, the final consistency for guaranteeing that diaphragm is two-sided promotes coating accuracy, reduces failure area, obtain more The film surface of even uniform, improves the imbibition liquid-keeping property of diaphragm, so that short circuit caused by film surface defect, open circuit are reduced, with very big Ratio promote coating speed and diaphragm quality.And it is less expensive to coat cost, and safety is higher, and greatly reducing use has The pollution of solvent bring and high cost and security risk.
So the present invention effectively overcomes various shortcoming in the prior art and has high industrial utilization value.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as At all equivalent modifications or change, should be covered by the claims of the present invention.

Claims (13)

1. a kind of lithium ion battery separator apparatus for coating, which is characterized in that the apparatus for coating includes at least: at least two turn to Roller, at least one set of first coating head, at least one set of second coating head and suspension baking oven;
The slewing rollers are arranged on the path of basement membrane process, and first coating head is set to the suspension baking oven and described turn To between roller;Or first coating head is set between the slewing rollers;
Second coating head is set between the suspension baking oven and the slewing rollers;
First coating head and the second coating head are distributed in the two sides of the basement membrane, for being respectively coated the first of the basement membrane Face and the second face;
The back segment of the suspension baking oven is equipped with live-roller;
After the basement membrane is put by let off roll, the suspension baking oven is transferred to by the slewing rollers, by institute in transmittance process The first face that the first coating head coats the basement membrane is stated, the second face of the basement membrane is coated by second coating head, is formed double The diaphragm of face coating;After the diaphragm enters the suspension baking oven, first carry out suspension drying, then under live-roller support into Row drying.
2. lithium ion battery separator apparatus for coating according to claim 1, it is characterised in that: the first coating head described in every group Including at least two first sub- coating heads;Second coating head described in every group includes at least two second sub- coating heads.
3. lithium ion battery separator apparatus for coating according to claim 1, it is characterised in that: first coating head includes One of coating head and gravure roller coating head are sprayed, second coating head includes spraying coating head.
4. lithium ion battery separator apparatus for coating according to claim 1, it is characterised in that: the spray of first coating head The angle between direction and the membrane surface is applied between 45 °~135 °, the spraying direction of second coating head and institute The angle between membrane surface is stated between 45 °~135 °.
5. lithium ion battery separator apparatus for coating according to claim 1, it is characterised in that: adjusted by the slewing rollers The diaphragm enters the angle of the suspension baking oven, the normal side of the approach axis of the diaphragm and the entrance of the suspension baking oven Angle between is between -15 °~15 °.
6. lithium ion battery separator apparatus for coating according to claim 1, it is characterised in that: in the suspension baking oven, into The path length of row suspension drying under live-roller support the ratio between path length for being dried between 2:1 to 5:1 it Between.
7. lithium ion battery separator apparatus for coating according to claim 1, it is characterised in that: in the suspension baking oven, into The path length of row suspension drying is between 30 meters~50 meters.
8. a kind of preparation method of lithium ion battery separator, which is characterized in that the preparation method includes at least:
1) polymer and thickener are mixed, adds binder, stirred, form slurries, wherein the binder and the increasing Thick dosage form at mixture coat the polymer;
2) slurries are added to the water, are stirred, form uniform aqueous coating slurry;
3) basement membrane is provided, the aqueous coating slurry is coated on institute using the described in any item apparatus for coating of claim 1~7 The two-sided of basement membrane is stated, dries, obtains the lithium ion battery separator.
9. the preparation method of lithium ion battery separator according to claim 8, it is characterised in that: the polymer includes poly- Oxireme, polyvinyl chloride, chliorinated polyvinyl chloride, polypropylene, polyethylene, polymethyl methacrylate, Kynoar, poly- four The mixture of one or both of vinyl fluoride, Viton.
10. the preparation method of lithium ion battery separator according to claim 8, it is characterised in that: the thickener includes Methylcellulose, hydroxypropyl methyl cellulose, sodium carboxymethylcellulose, hydroxyethyl cellulose, polyacrylamide, polyvinyl alcohol, One or both of polyvinylpyrrolidone, polyethylene glycol oxide, polyacrylic acid or three kinds of mixture.
11. the preparation method of lithium ion battery separator according to claim 8, it is characterised in that: the binder includes Polyvinyl alcohol, carboxymethyl cellulose, carboxylic styrene butadiene latex, polyesteramine, styrene analog thermoplastic elastomer, thermoplastic polyolefin bullet One or both of property body, elastomer modified polypropylene, polyethylene, polypropylene, acrylonitrile, Viton or three kinds of mixing Object.
12. the preparation method of lithium ion battery separator according to claim 8, it is characterised in that: the polymer and institute The mass ratio of thickener is stated between 1:2 between 1:5, the quality of the binder accounts for the aqueous coating slurry solid content 5% to 35%, the quality of the water accounts for the 70% to 95% of the aqueous coating slurry gross mass.
13. a kind of lithium ion battery separator prepared using any one of claim 8~12 preparation method.
CN201810966414.8A 2018-08-23 2018-08-23 A kind of lithium ion battery separator and preparation method thereof and apparatus for coating Pending CN109332087A (en)

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CN111192992A (en) * 2020-01-20 2020-05-22 武汉中兴创新材料技术有限公司 Preparation method and device of ultrathin coating diaphragm
CN112474135A (en) * 2019-09-12 2021-03-12 广州汽车集团股份有限公司 Preparation equipment and preparation method of solid electrolyte membrane
CN115870175A (en) * 2022-12-15 2023-03-31 惠州市赢合科技有限公司 Vacuum suction device and lithium battery pole piece coating and drying equipment

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CN115870175B (en) * 2022-12-15 2023-08-11 惠州市赢合科技有限公司 Vacuum suction device and lithium battery pole piece coating and drying equipment

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