Summary of the invention
In order to solve the above-mentioned technical problems, the present invention provides a kind of recycling of composite adsorption microwave or pyrolysis processing organic wastes
The method of gas, the present invention are applicable not only to low concentration Wind Volume VOCs treatment and are also applied for high-concentration organic waste gas processing,
In being more suitable for, small-scale emission-control equipment.Enrichment can be adsorbed first for low-concentration organic exhaust gas, pyrolysis is desorbed again;For
High-concentration organic waste gas is adsorbable, desorption, is pyrolyzed while carrying out, to use lowest energy consumption to obtain peak efficiency.The present invention uses
Active carbon and zeolite compartment arrangement, improve the efficiency of microwave, avoid existing single use active carbon because active carbon is to micro-
The absorption of wave and the shortcomings that influence the radiation depth of microwave.
The specific technical proposal of the invention is: a kind of method of composite adsorption microwave recycling or pyrolysis processing organic exhaust gas,
It is divided into both of which according to pollutant concentration:
Mode one: being most suitable for the exhaust gas of low concentration the following steps are included:
1) it pre-processes: pre-filtering being carried out with pretreatment unit to exhaust gas, removes large granular impurity and colloidal substance;
2) absorption enrichment: pretreated exhaust gas is passed through in microwave heating appts, is filled out using the interval in microwave heating appts
Ceramic tube filled with active carbon layer and zeolite layer in exhaust gas organic pollutant or salinity adsorb;When ceramic tube is adsorbed onto
After to a certain degree, stop logical exhaust gas, the microwave heating appts that another parallel connection is led in exhaust gas conversion are continued to adsorb, and so on;
3) it empties or post-processes: to step 2 treated exhaust gas carries out emptying or further work-up;
4) desorption by microwave or pyrolysis: carrying out microwave heating to the ceramic tube for stopping logical exhaust gas in step 2, make pollutant be desorbed or
It decomposes;
5) cooling emptying or recycling: the tail gas generated to step 4) cools down, and carries out emptying to gas after cooling or into one
Step post-processing, recycles the resulting organic matter of cooling;
6) secondary desorption: hot water, desorption liquid or hot-air are led to the ceramic tube after microwave treatment, further desorption remains in ceramics
The pollutants such as the salt in pipe.
Mode two: it is most suitable for the exhaust gas of high concentration, comprising the following steps:
1) it pre-processes: pre-filtering being carried out with pretreatment unit to exhaust gas, removes large granular impurity and colloidal substance;
2) microwave decomposition in absorption: pretreated exhaust gas is passed through in microwave heating appts, using in microwave heating appts
Ceramic tube of the interval filled with active carbon layer and zeolite layer in exhaust gas organic pollutant and/or salinity adsorb;Together
When microwave-heating is carried out to the substance that is adsorbed;
3) cooling: to step 2, treated that exhaust gas cools down;
4) it empties or post-processes: emptying or further work-up are carried out to exhaust gas after cooling;
5) secondary desorption: hot water, hot steam, hot-air or acidic aqueous solution are led to the ceramic tube after microwave treatment, further taken off
The pollutants such as the attached salt for remaining in ceramic tube.
Different processing modes may be selected according to the different situations of exhaust gas in the present invention, flexible and changeable, is widely portable to not
With the organic exhaust gas in source.
The present invention is in ceramic tube using interval filling active carbon and zeolite.The present inventor has found in the course of the research, such as
Fruit solely fills active carbon as adsorbent, and will lead to microwave can only enter activated carbon surface, and be difficult to penetrate in active carbon
Portion, thus it is not high to the parsing and decomposition efficiency of the organic matter adsorbed in active carbon.And if it is single use zeolite, parsing and
The energy consumption of decomposing organic matter is higher.After extensive testing, discovery microwave can penetrate zeolite, therefore be spaced setting active carbon
And microwave, it can be ensured that microwave is in low energy consumption, efficiently desorption and decomposing organic matter, activated carbon of sorbent and zeolite energy repeated regeneration
It utilizes, cost is greatly reduced.
Preferably, the diameter of the ceramic tube is 50-100mm in step 2;Absorption of the exhaust gas in ceramic tube stops
Time is desorbed, is decomposed (or recycling), regeneration after can running a few hours to several weeks according to organic concentration difference in exhaust gas.It is micro-
Wave desorption, resolving time are 1-5 seconds.
Team of the present invention finds after study, if the diameter of ceramic tube is excessive, large area adsorbent be easy to cause air-flow
Uneven or short circuit and cause treatment effeciency low.After extensive testing, microwave heating appts of the invention use minor diameter
Ceramic pipe reactor, gas is more evenly distributed, and can avoid above-mentioned technical problem.
Preferably, every layer of active carbon layer with a thickness of 25-35mm, every layer of zeolite layer with a thickness of 5-15mm.
By active carbon layer and the design of zeolite layer thickness behind above-mentioned section, microwave can be made effectively to penetrate, obtained highest de-
Echo pyrolysis effect.
Preferably, when the microwave power and temperature when desorption by microwave are lower than microwave decomposition.
There are two types of schemes for pretreatment unit of the invention:
Scheme one: the pretreatment unit includes feed pipe, discharge nozzle, adjustable pipe, strainer, circle transmission mechanism, wiper mechanism;
The outlet end of the feed pipe and the input end of discharge nozzle are opposite, and adjustable pipe is set between feed pipe and discharge nozzle;In feed pipe
With pressure sensor is respectively equipped in discharge nozzle.
The input end of adjustable pipe and the outlet end pivot bush unit of feed pipe and the outlet end of adjustable pipe and the import of discharge nozzle
End is opposite, and the outlet end edge of adjustable pipe is equipped with pressing plate, and adjustable pipe applies the pressing plate by matched driving mechanism outer
Power realizes axial displacement;The strainer is vertical between adjustable pipe and discharge nozzle and can realize circulation by circle transmission mechanism
Conveying.
Alternatively, the input end of adjustable pipe is opposite with the outlet end of feed pipe and the outlet end of adjustable pipe and the import of discharge nozzle
Hold pivot bush unit;The input end edge of adjustable pipe is equipped with pressing plate, and adjustable pipe applies the pressing plate by matched driving mechanism
External force is added to realize axial displacement;The strainer is vertical between feed pipe and adjustable pipe and can be realized by circle transmission mechanism
Circulation conveying.
A part of the strainer is set in wiper mechanism.
The working principle of pretreatment unit of the invention are as follows: under pretreatment filtration state, adjustable pipe is in stretching state,
Realization is docked with the sealing of feed pipe or discharge nozzle, and two layers of strainer is clamped, and then exhaust gas is flowed by feed pipe, through strainer mistake
It is flowed out after filter from discharge nozzle, into subsequent processing unit.During the filtration process, the particulate matter in exhaust gas and aerosol matter mistake
Filter is retained by strainer.When the hole of strainer be blocked to a certain degree after, temporarily cease logical exhaust gas, driving adjustable pipe contraction makes to filter
The contaminated part of strainer is delivered to wiper mechanism and cleaned by belt sag, unlatching circle transmission mechanism, in the process of cleaning, weight
New control adjustable pipe stretching clamps strainer, and logical exhaust gas continues to pre-process, and recycles as one.
When pore plugging can occur after a certain period of time for strainer filtering, to generate pressure difference in strainer, the present invention dexterously exists
In feed pipe and discharge nozzle pressure sensor is installed respectively, is designed by matched control device (can be realized in the prior art)
One pressure difference, after pressure difference is greater than the set value, pressure sensor transmits a signal to control device, and control adjustable pipe is shunk,
Strainer is transported to wiper mechanism cleaning.
Preferably, the driving mechanism is cylinder or solenoid valve.
Preferably, the strainer is glass fibre strainer.
Preferably, the circle transmission mechanism includes drive roll and driven voller and multipair roller;Wherein it is located at adjustable pipe
Two sides be respectively equipped at least a pair of of roller, strainer is located at the opposite side of each pair of roller;The spacing of two rollers in each pair of roller
After being shunk less than adjustable pipe at a distance from discharge nozzle or feed pipe;The conveying direction of the strainer is first close to the side of feed pipe
Into wiper mechanism.
The presence of roller, can reduce the spacing between two layers of strainer, on the one hand prevent strainer in the transmit state with work
It moves the edge friction of pipe, feed pipe or discharge nozzle and damages, on the other hand can be tensioned strainer under filtration condition, it is ensured that mistake
It filters effect (effective filtering can not be played in a relaxed state).
The conveying direction of strainer has stringent restriction, needs for the strainer of air intake surface to be introduced into wiper mechanism and clean, such as
This can be improved working efficiency.
Preferably, the wiper mechanism include equipped with the ultrasonic cleaner of cleaning solution, sewage pipe, effluent filter,
Water pump and water purification return pipe;The sewage pipe is connected to the bottom of ultrasonic cleaner, sewage pipe by water (flow) direction successively with dirt
Water filter, water pump are connected with water purification return pipe;The connection of the top of water purification return pipe and ultrasonic cleaner;The driven voller is set
In in ultrasonic cleaner.
Ultrasonic cleaning can effectively remove the dirt on strainer, and ultrasonic cleaner is equipped with effluent cycle
Purification system remains the cleaning of cleaning solution.
Preferably, the formula of the cleaning solution is sodium carbonate 3-4wt%, sodium metasilicate 2.5-3.5wt%, anhydrous sodium sulphate 2-
3wt%, TX-10 0.5-1.5wt%, water surplus.
Scheme two: the pretreatment unit includes cabinet, rolls filter cylinder and driving mechanism;The cabinet is equipped with air inlet
And air outlet;The rolling filter cylinder is laterally set in cabinet and its both ends and cabinet are fixed to realize rotation, rolls turning for filter cylinder
Dynamic face is filtering surface, and the wherein end face for rolling filter cylinder is equipped with opening and is connected to air outlet sealing;The bottom of box is equipped with cleaning
Liquid, the liquid level of cleaning solution is lower than air outlet and higher than the filtering surface for rolling lowest point on filter cylinder;The driving mechanism is set to cabinet
On to drive roll filter cylinder rotation.
The working principle of the pretreatment unit of the solution of the present invention two are as follows: exhaust gas is flowed into cabinet by air inlet, through filtering
It is flowed out after the filtering surface filtering of cylinder from air outlet, into subsequent processing unit.During the filtration process, the particulate matter in exhaust gas and
Aerosol matter is retained by filtering surface.When the hole of filtering surface be blocked to a certain degree after, driving roll filter cylinder rotation, incited somebody to action
Filtering surface is contaminated partial immersion and is cleaned in cleaning solution.The present invention can't interrupt exhaust gas when cleaned when filtering surface
Filtering, it is more efficient.
Preferably, the bottom of box is additionally provided with supersonic generator in scheme two.
Preferably, the bottom of box is also connected with the water purification water inlet pipe and sewage for constituting circulation loop in scheme two
Outlet pipe, the sewage outlet pipe are equipped with apparatus for treating sewage;Circulation loop is equipped with water pump.
Ultrasonic cleaning can effectively effectively remove the dirt on filtering surface, and the design of circulation loop can begin
The cleaning of cleaning solution is kept eventually.
Preferably, the water purification water inlet pipe is higher than sewage outlet pipe in scheme two.
Preferably, two end faces for rolling filter cylinder are connect by bearing with body pivot in scheme two.
Preferably, the driving mechanism includes motor, belt plate of electric machine, rolls belt pulley and belt in scheme two;Institute
It states belt plate of electric machine to be fixed on the output shaft of motor, the belt pulley that rolls is fixed on the bearing for rolling filter cylinder, motor skin
Tep reel and rolling belt pulley realize power transmission by belt.
Preferably, the opening that the rolling filter cylinder is connect with air outlet is equipped with sealing ring in scheme two.
Preferably, being equipped with filter cylinder bracket in the rolling filter cylinder in scheme two.
Preferably, the filtering surface for rolling filter cylinder is stainless steel mesh screen in scheme two.
Preferably, being respectively equipped with pressure sensor, the pressure sensing inside and outside the rolling filter cylinder in scheme two
Device is connect with matched controller signals, and the controller is according to the pressure difference control driving mechanism rolled inside and outside filter cylinder
Running.
When pore plugging can occur after a certain period of time for filtering surface filtering, to generate pressure difference, the present invention in filtering surface two sides
Pressure sensor is dexterously installed inside and outside filter cylinder respectively, is passed through matched controller (prior art is relied on to can be realized)
A pressure difference is designed, after pressure difference is greater than the set value, pressure sensor transmits a signal to controller, driving mechanism is controlled,
Filtering surface is transported in cleaning solution and cleans.
Preferably, each microwave heating appts include reaction chamber, inlet tube, multiple ceramic tubes, microwave generator,
Connecting tube, outlet and heat exchanger;Multiple ceramic tubes by connecting tube parallel connection be set to reaction chamber in, connecting tube respectively with into
Mouth pipe is connected with outlet;Interval is filled with active carbon layer and zeolite layer in ceramic tube;The partial sidewalls of reaction chamber are equipped with cloud
Master slice layer, the microwave generator are set on the outside of mica splittings.
The working principle of microwave heating appts of the invention are as follows: by pretreated exhaust gas by entering in ceramic tube, pottery
The organic pollutant and other inorganic pollutions in active carbon and zeolite absorption exhaust gas that interval loads in porcelain tube pipe.It is adsorbed onto one
After determining degree, exhaust gas is entered in another microwave heating appts by switching valve to be continued to adsorb;The reaction of organic matter is adsorbed
Device is opened microwave generator and is heated to ceramic tube, carries out De contamination (for the organic mixed of not recovery value to organic matter
Conjunction object, which is then directly heated, is decomposed into salt, carbon dioxide and water for organic matter), pass through the different capacity progress for adjusting microwave generator
De contamination or pyrolysis;The a small amount of organic matter and salt remained in adsorbent passes through hot water or other corresponding further desorptions of solution
It is attached;It is (high to emission request the emptying after over-heat-exchanger (air-cooled and water cooling) is cooling of the tail gas of pollutant heat content has been removed
Exhaust gas enters in-depth processing routine in next step).The hot-air that heat exchange obtains is back to De contamination.The organic matter that condensation obtains returns
It receives.Next group of microwave heating appts carry out exhaust-gas treatment and recycling organic matter by this program and constantly recycle in cycles.
One of the key point of microwave heating appts of the present invention is in ceramic tube using interval filling active carbon and zeolite.
The present inventor has found in the course of the research, if solely for filling active carbon as adsorbent, will lead to microwave can only enter work
Property carbon surface, and be difficult to penetrate inside active carbon, therefore the desorption of the organic matter in active carbon and decomposition efficiency be not high, and influence
The absorption of latter wheel.And if single use zeolite, energy consumption is larger when being desorbed.After extensive testing, discovery microwave can
To penetrate zeolite, therefore it is spaced setting active carbon and microwave, it can be ensured that guarantee while microwave action is to all adsorbing mediums
Suction, desorption effect and repeated regeneration ability, are greatly reduced cost.
In addition, the effect that mica sheet is arranged on reaction chamber side wall is that the present inventor has found through overtesting, relative to metal
For, mica sheet is easier by microwave penetration, so as to ensure the effect of microwave in reaction chamber.
Preferably, microwave heating appts further include two fixed plates, the fixed plate is respectively arranged in reaction chamber ceramic
The both ends of pipe.
Preferably, the heat exchanger includes water cooling heat exchanger and air cooling heat exchanger;The air cooling heat exchanger and inlet tube
Connection.
The pollutant that resulting hot water and hot-air can be used on secondary desorption ceramic tube after heat exchange, makes full use of resource
And energy.
It is compared with the prior art, the beneficial effects of the present invention are:
1, the fouling material in exhaust gas to be processed is filtered to remove in a manner of efficient, simple with strainer by the present invention, then will
Remain in the fouling material on strainer by ultrasonic cleaning, is cleaned net strainer recycling.
2, continuous belt strainer of the invention can constantly adjust position, be fallen contamination filtrating with optimum state.
3, the present invention can judge the pore plugging situation of strainer by pressure difference, and realize the automatic control of strainer cleaning.
4, the present invention can remove aerosol present in exhaust gas to be processed, solid particulate matter, paint slag, greasy dirt and salt etc.
Impurity, to avoid these substances in subsequent desulphurization and denitration, the removal facility operations such as volatile organic matter to main equipment, pipe
Road, catalyst dirt are stifled.
5, the active carbon in microwave heating appts of the invention and zeolite compartment arrangement, it is living to avoid existing single use
Property charcoal improves the efficiency of microwave because active carbon is on the absorption of microwave influences the radiation depth of microwave the shortcomings that.
6, microwave heating appts of the invention are recycled in such a way that multiple groups are in parallel, it can be achieved that continuous operation, it is ensured that
Treatment effect.
7, microwave heating appts of the invention be applicable not only to low concentration Wind Volume VOCs treatment be also applied for it is highly concentrated
Spend VOCs treatment, be more suitable in, small-scale VOCs treatment.Enrichment can be adsorbed first for low-concentration organic exhaust gas
Pyrolysis is desorbed again;, desorption adsorbable for high-concentration organic waste gas, pyrolysis (or recycling) carry out simultaneously, to use lowest energy consumption
Obtain peak efficiency.
8, microwave heating appts of the invention have accumulation of heat effect using ceramic tube, make that system is more stable, treatment effeciency is high
And energy conservation;
9, microwave heating appts of the invention using thermal desorption and the desorption measure that combines of solution desorption make to be desorbed it is more efficient,
Extend the service life of adsorbent;
10, microwave heating appts of the invention use the ceramic pipe reactor of minor diameter, and gas is more evenly distributed, and can avoid big face
Product adsorbent causes air-flow uneven or shortcoming that is short-circuit and causing treatment effeciency low.