CN109331565A - A kind of method of composite adsorption microwave recycling or pyrolysis processing organic exhaust gas - Google Patents

A kind of method of composite adsorption microwave recycling or pyrolysis processing organic exhaust gas Download PDF

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Publication number
CN109331565A
CN109331565A CN201811308425.3A CN201811308425A CN109331565A CN 109331565 A CN109331565 A CN 109331565A CN 201811308425 A CN201811308425 A CN 201811308425A CN 109331565 A CN109331565 A CN 109331565A
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exhaust gas
microwave
pipe
recycling
ceramic tube
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CN201811308425.3A
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CN109331565B (en
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陈德全
董永明
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Xi'an Meinan Biotechnology Co ltd
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Yiwu Ai Fu Yi Automation Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • B01D46/16Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces arranged on non-filtering conveyors or supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/007Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by irradiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/102Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/106Silica or silicates
    • B01D2253/108Zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/40Further details for adsorption processes and devices
    • B01D2259/40083Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
    • B01D2259/40088Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating
    • B01D2259/40094Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating by applying microwaves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/806Microwaves
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/18Nature of the water, waste water, sewage or sludge to be treated from the purification of gaseous effluents

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Water Supply & Treatment (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Materials Engineering (AREA)
  • Treating Waste Gases (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Water Treatment By Sorption (AREA)

Abstract

The present invention relates to environmental protection equipments, disclose the method for a kind of recycling of composite adsorption microwave or pyrolysis processing organic exhaust gas, the present invention adsorbs the volatile organic contaminant in exhaust gas by compound adsorbent of the load in ceramic tube, is applicable not only to low concentration Wind Volume VOCs treatment and is also applied for high-concentration organic waste gas processing.Enrichment can be adsorbed first for low-concentration organic exhaust gas, pyrolysis (or recycling) is desorbed again;, desorption adsorbable for high-concentration organic waste gas is pyrolyzed while carrying out, to use lowest energy consumption to obtain peak efficiency.The present invention arranged using active carbon and zeolite compartment, is avoided existing single use active carbon because active carbon is on the absorption of microwave influences the radiation depth of microwave the shortcomings that, is improved the efficiency of microwave.

Description

A kind of method of composite adsorption microwave recycling or pyrolysis processing organic exhaust gas
Technical field
The present invention relates to field of environment protection equipment more particularly to a kind of recycling of composite adsorption microwave or pyrolysis processing organic exhaust gas Method.
Background technique
Air pollution control is one of major domain of environmental protection, and volatile organic contaminant (VOCS) is to generate haze One of main polluted factors, seriously affect the health of the mankind, greatly influence people's lives quality.Currently, VOCS The pollution of environment has been received significant attention.
The currently used for example direct combustion method of VOC processing technique is only applicable to high-concentration organic waste gas processing;Catalysis burning There are security risks for method;RTO method equipment investment is too big;Not only treatment effeciency is not high and safety there are explosive for plasma technology Hidden danger;The treatment effeciency of ultraviolet light solution is not high.Meanwhile above method organic resources cannot recycle.Activated carbon adsorption It is wide that method handles organic matter range, and can Resource recovery, but the investment of organic matter reclaimer is big, small-sized waste gas treatment engineering without Recycling device is arranged in method, moreover, active carbon is used as dangerous solidification disposal of waste without regeneration, it is economically unbearable.
In conclusion there is respective defect in practical applications in above method.It is a kind of new it is therefore desirable to develop , the VOCs treatment technology for being able to solve above-mentioned technical problem.
In addition, either coal-fired flue gas desulfurization and denitration demercuration or incineration treatment of garbage, cement firing, various industry kilns The exhaust gas generated in furnace and industrial production, the burning of biomass fuel, it is various contain VOCSSolid particulate matter present in exhaust gas, gas Colloidal sol, greasy dirt, the paint dirts such as slag and salt all can environmental protection equipment to exhaust-gas treatment and corresponding catalyst will cause it is serious Pollution, to influence the treatment effeciency of environmental protection equipment.
In order to solve this problem, it is necessary to exhaust gas is pre-processed, is had much for the preconditioning technique of exhaust gas at present, But apparent defect is individually present.For example, subsequent main body treatment process can be made by carrying out water spray processing to exhaust gas at present At negatively influencing;Using fixed strainer pretreatment, strainer is easy to be blocked up by dirt, and the short time increases the resistance of air-flow, it is necessary to shut down more It changes.
To sum up, in the prior art, there is respective defect for the various preconditioning techniques of exhaust gas, practical application is inadequate It is ideal, it is therefore necessary to develop a kind of preconditioning technique that is new, being able to solve above-mentioned technical problem.
Summary of the invention
In order to solve the above-mentioned technical problems, the present invention provides a kind of recycling of composite adsorption microwave or pyrolysis processing organic wastes The method of gas, the present invention are applicable not only to low concentration Wind Volume VOCs treatment and are also applied for high-concentration organic waste gas processing, In being more suitable for, small-scale emission-control equipment.Enrichment can be adsorbed first for low-concentration organic exhaust gas, pyrolysis is desorbed again;For High-concentration organic waste gas is adsorbable, desorption, is pyrolyzed while carrying out, to use lowest energy consumption to obtain peak efficiency.The present invention uses Active carbon and zeolite compartment arrangement, improve the efficiency of microwave, avoid existing single use active carbon because active carbon is to micro- The absorption of wave and the shortcomings that influence the radiation depth of microwave.
The specific technical proposal of the invention is: a kind of method of composite adsorption microwave recycling or pyrolysis processing organic exhaust gas, It is divided into both of which according to pollutant concentration:
Mode one: being most suitable for the exhaust gas of low concentration the following steps are included:
1) it pre-processes: pre-filtering being carried out with pretreatment unit to exhaust gas, removes large granular impurity and colloidal substance;
2) absorption enrichment: pretreated exhaust gas is passed through in microwave heating appts, is filled out using the interval in microwave heating appts Ceramic tube filled with active carbon layer and zeolite layer in exhaust gas organic pollutant or salinity adsorb;When ceramic tube is adsorbed onto After to a certain degree, stop logical exhaust gas, the microwave heating appts that another parallel connection is led in exhaust gas conversion are continued to adsorb, and so on;
3) it empties or post-processes: to step 2 treated exhaust gas carries out emptying or further work-up;
4) desorption by microwave or pyrolysis: carrying out microwave heating to the ceramic tube for stopping logical exhaust gas in step 2, make pollutant be desorbed or It decomposes;
5) cooling emptying or recycling: the tail gas generated to step 4) cools down, and carries out emptying to gas after cooling or into one Step post-processing, recycles the resulting organic matter of cooling;
6) secondary desorption: hot water, desorption liquid or hot-air are led to the ceramic tube after microwave treatment, further desorption remains in ceramics The pollutants such as the salt in pipe.
Mode two: it is most suitable for the exhaust gas of high concentration, comprising the following steps:
1) it pre-processes: pre-filtering being carried out with pretreatment unit to exhaust gas, removes large granular impurity and colloidal substance;
2) microwave decomposition in absorption: pretreated exhaust gas is passed through in microwave heating appts, using in microwave heating appts Ceramic tube of the interval filled with active carbon layer and zeolite layer in exhaust gas organic pollutant and/or salinity adsorb;Together When microwave-heating is carried out to the substance that is adsorbed;
3) cooling: to step 2, treated that exhaust gas cools down;
4) it empties or post-processes: emptying or further work-up are carried out to exhaust gas after cooling;
5) secondary desorption: hot water, hot steam, hot-air or acidic aqueous solution are led to the ceramic tube after microwave treatment, further taken off The pollutants such as the attached salt for remaining in ceramic tube.
Different processing modes may be selected according to the different situations of exhaust gas in the present invention, flexible and changeable, is widely portable to not With the organic exhaust gas in source.
The present invention is in ceramic tube using interval filling active carbon and zeolite.The present inventor has found in the course of the research, such as Fruit solely fills active carbon as adsorbent, and will lead to microwave can only enter activated carbon surface, and be difficult to penetrate in active carbon Portion, thus it is not high to the parsing and decomposition efficiency of the organic matter adsorbed in active carbon.And if it is single use zeolite, parsing and The energy consumption of decomposing organic matter is higher.After extensive testing, discovery microwave can penetrate zeolite, therefore be spaced setting active carbon And microwave, it can be ensured that microwave is in low energy consumption, efficiently desorption and decomposing organic matter, activated carbon of sorbent and zeolite energy repeated regeneration It utilizes, cost is greatly reduced.
Preferably, the diameter of the ceramic tube is 50-100mm in step 2;Absorption of the exhaust gas in ceramic tube stops Time is desorbed, is decomposed (or recycling), regeneration after can running a few hours to several weeks according to organic concentration difference in exhaust gas.It is micro- Wave desorption, resolving time are 1-5 seconds.
Team of the present invention finds after study, if the diameter of ceramic tube is excessive, large area adsorbent be easy to cause air-flow Uneven or short circuit and cause treatment effeciency low.After extensive testing, microwave heating appts of the invention use minor diameter Ceramic pipe reactor, gas is more evenly distributed, and can avoid above-mentioned technical problem.
Preferably, every layer of active carbon layer with a thickness of 25-35mm, every layer of zeolite layer with a thickness of 5-15mm.
By active carbon layer and the design of zeolite layer thickness behind above-mentioned section, microwave can be made effectively to penetrate, obtained highest de- Echo pyrolysis effect.
Preferably, when the microwave power and temperature when desorption by microwave are lower than microwave decomposition.
There are two types of schemes for pretreatment unit of the invention:
Scheme one: the pretreatment unit includes feed pipe, discharge nozzle, adjustable pipe, strainer, circle transmission mechanism, wiper mechanism; The outlet end of the feed pipe and the input end of discharge nozzle are opposite, and adjustable pipe is set between feed pipe and discharge nozzle;In feed pipe With pressure sensor is respectively equipped in discharge nozzle.
The input end of adjustable pipe and the outlet end pivot bush unit of feed pipe and the outlet end of adjustable pipe and the import of discharge nozzle End is opposite, and the outlet end edge of adjustable pipe is equipped with pressing plate, and adjustable pipe applies the pressing plate by matched driving mechanism outer Power realizes axial displacement;The strainer is vertical between adjustable pipe and discharge nozzle and can realize circulation by circle transmission mechanism Conveying.
Alternatively, the input end of adjustable pipe is opposite with the outlet end of feed pipe and the outlet end of adjustable pipe and the import of discharge nozzle Hold pivot bush unit;The input end edge of adjustable pipe is equipped with pressing plate, and adjustable pipe applies the pressing plate by matched driving mechanism External force is added to realize axial displacement;The strainer is vertical between feed pipe and adjustable pipe and can be realized by circle transmission mechanism Circulation conveying.
A part of the strainer is set in wiper mechanism.
The working principle of pretreatment unit of the invention are as follows: under pretreatment filtration state, adjustable pipe is in stretching state, Realization is docked with the sealing of feed pipe or discharge nozzle, and two layers of strainer is clamped, and then exhaust gas is flowed by feed pipe, through strainer mistake It is flowed out after filter from discharge nozzle, into subsequent processing unit.During the filtration process, the particulate matter in exhaust gas and aerosol matter mistake Filter is retained by strainer.When the hole of strainer be blocked to a certain degree after, temporarily cease logical exhaust gas, driving adjustable pipe contraction makes to filter The contaminated part of strainer is delivered to wiper mechanism and cleaned by belt sag, unlatching circle transmission mechanism, in the process of cleaning, weight New control adjustable pipe stretching clamps strainer, and logical exhaust gas continues to pre-process, and recycles as one.
When pore plugging can occur after a certain period of time for strainer filtering, to generate pressure difference in strainer, the present invention dexterously exists In feed pipe and discharge nozzle pressure sensor is installed respectively, is designed by matched control device (can be realized in the prior art) One pressure difference, after pressure difference is greater than the set value, pressure sensor transmits a signal to control device, and control adjustable pipe is shunk, Strainer is transported to wiper mechanism cleaning.
Preferably, the driving mechanism is cylinder or solenoid valve.
Preferably, the strainer is glass fibre strainer.
Preferably, the circle transmission mechanism includes drive roll and driven voller and multipair roller;Wherein it is located at adjustable pipe Two sides be respectively equipped at least a pair of of roller, strainer is located at the opposite side of each pair of roller;The spacing of two rollers in each pair of roller After being shunk less than adjustable pipe at a distance from discharge nozzle or feed pipe;The conveying direction of the strainer is first close to the side of feed pipe Into wiper mechanism.
The presence of roller, can reduce the spacing between two layers of strainer, on the one hand prevent strainer in the transmit state with work It moves the edge friction of pipe, feed pipe or discharge nozzle and damages, on the other hand can be tensioned strainer under filtration condition, it is ensured that mistake It filters effect (effective filtering can not be played in a relaxed state).
The conveying direction of strainer has stringent restriction, needs for the strainer of air intake surface to be introduced into wiper mechanism and clean, such as This can be improved working efficiency.
Preferably, the wiper mechanism include equipped with the ultrasonic cleaner of cleaning solution, sewage pipe, effluent filter, Water pump and water purification return pipe;The sewage pipe is connected to the bottom of ultrasonic cleaner, sewage pipe by water (flow) direction successively with dirt Water filter, water pump are connected with water purification return pipe;The connection of the top of water purification return pipe and ultrasonic cleaner;The driven voller is set In in ultrasonic cleaner.
Ultrasonic cleaning can effectively remove the dirt on strainer, and ultrasonic cleaner is equipped with effluent cycle Purification system remains the cleaning of cleaning solution.
Preferably, the formula of the cleaning solution is sodium carbonate 3-4wt%, sodium metasilicate 2.5-3.5wt%, anhydrous sodium sulphate 2- 3wt%, TX-10 0.5-1.5wt%, water surplus.
Scheme two: the pretreatment unit includes cabinet, rolls filter cylinder and driving mechanism;The cabinet is equipped with air inlet And air outlet;The rolling filter cylinder is laterally set in cabinet and its both ends and cabinet are fixed to realize rotation, rolls turning for filter cylinder Dynamic face is filtering surface, and the wherein end face for rolling filter cylinder is equipped with opening and is connected to air outlet sealing;The bottom of box is equipped with cleaning Liquid, the liquid level of cleaning solution is lower than air outlet and higher than the filtering surface for rolling lowest point on filter cylinder;The driving mechanism is set to cabinet On to drive roll filter cylinder rotation.
The working principle of the pretreatment unit of the solution of the present invention two are as follows: exhaust gas is flowed into cabinet by air inlet, through filtering It is flowed out after the filtering surface filtering of cylinder from air outlet, into subsequent processing unit.During the filtration process, the particulate matter in exhaust gas and Aerosol matter is retained by filtering surface.When the hole of filtering surface be blocked to a certain degree after, driving roll filter cylinder rotation, incited somebody to action Filtering surface is contaminated partial immersion and is cleaned in cleaning solution.The present invention can't interrupt exhaust gas when cleaned when filtering surface Filtering, it is more efficient.
Preferably, the bottom of box is additionally provided with supersonic generator in scheme two.
Preferably, the bottom of box is also connected with the water purification water inlet pipe and sewage for constituting circulation loop in scheme two Outlet pipe, the sewage outlet pipe are equipped with apparatus for treating sewage;Circulation loop is equipped with water pump.
Ultrasonic cleaning can effectively effectively remove the dirt on filtering surface, and the design of circulation loop can begin The cleaning of cleaning solution is kept eventually.
Preferably, the water purification water inlet pipe is higher than sewage outlet pipe in scheme two.
Preferably, two end faces for rolling filter cylinder are connect by bearing with body pivot in scheme two.
Preferably, the driving mechanism includes motor, belt plate of electric machine, rolls belt pulley and belt in scheme two;Institute It states belt plate of electric machine to be fixed on the output shaft of motor, the belt pulley that rolls is fixed on the bearing for rolling filter cylinder, motor skin Tep reel and rolling belt pulley realize power transmission by belt.
Preferably, the opening that the rolling filter cylinder is connect with air outlet is equipped with sealing ring in scheme two.
Preferably, being equipped with filter cylinder bracket in the rolling filter cylinder in scheme two.
Preferably, the filtering surface for rolling filter cylinder is stainless steel mesh screen in scheme two.
Preferably, being respectively equipped with pressure sensor, the pressure sensing inside and outside the rolling filter cylinder in scheme two Device is connect with matched controller signals, and the controller is according to the pressure difference control driving mechanism rolled inside and outside filter cylinder Running.
When pore plugging can occur after a certain period of time for filtering surface filtering, to generate pressure difference, the present invention in filtering surface two sides Pressure sensor is dexterously installed inside and outside filter cylinder respectively, is passed through matched controller (prior art is relied on to can be realized) A pressure difference is designed, after pressure difference is greater than the set value, pressure sensor transmits a signal to controller, driving mechanism is controlled, Filtering surface is transported in cleaning solution and cleans.
Preferably, each microwave heating appts include reaction chamber, inlet tube, multiple ceramic tubes, microwave generator, Connecting tube, outlet and heat exchanger;Multiple ceramic tubes by connecting tube parallel connection be set to reaction chamber in, connecting tube respectively with into Mouth pipe is connected with outlet;Interval is filled with active carbon layer and zeolite layer in ceramic tube;The partial sidewalls of reaction chamber are equipped with cloud Master slice layer, the microwave generator are set on the outside of mica splittings.
The working principle of microwave heating appts of the invention are as follows: by pretreated exhaust gas by entering in ceramic tube, pottery The organic pollutant and other inorganic pollutions in active carbon and zeolite absorption exhaust gas that interval loads in porcelain tube pipe.It is adsorbed onto one After determining degree, exhaust gas is entered in another microwave heating appts by switching valve to be continued to adsorb;The reaction of organic matter is adsorbed Device is opened microwave generator and is heated to ceramic tube, carries out De contamination (for the organic mixed of not recovery value to organic matter Conjunction object, which is then directly heated, is decomposed into salt, carbon dioxide and water for organic matter), pass through the different capacity progress for adjusting microwave generator De contamination or pyrolysis;The a small amount of organic matter and salt remained in adsorbent passes through hot water or other corresponding further desorptions of solution It is attached;It is (high to emission request the emptying after over-heat-exchanger (air-cooled and water cooling) is cooling of the tail gas of pollutant heat content has been removed Exhaust gas enters in-depth processing routine in next step).The hot-air that heat exchange obtains is back to De contamination.The organic matter that condensation obtains returns It receives.Next group of microwave heating appts carry out exhaust-gas treatment and recycling organic matter by this program and constantly recycle in cycles.
One of the key point of microwave heating appts of the present invention is in ceramic tube using interval filling active carbon and zeolite. The present inventor has found in the course of the research, if solely for filling active carbon as adsorbent, will lead to microwave can only enter work Property carbon surface, and be difficult to penetrate inside active carbon, therefore the desorption of the organic matter in active carbon and decomposition efficiency be not high, and influence The absorption of latter wheel.And if single use zeolite, energy consumption is larger when being desorbed.After extensive testing, discovery microwave can To penetrate zeolite, therefore it is spaced setting active carbon and microwave, it can be ensured that guarantee while microwave action is to all adsorbing mediums Suction, desorption effect and repeated regeneration ability, are greatly reduced cost.
In addition, the effect that mica sheet is arranged on reaction chamber side wall is that the present inventor has found through overtesting, relative to metal For, mica sheet is easier by microwave penetration, so as to ensure the effect of microwave in reaction chamber.
Preferably, microwave heating appts further include two fixed plates, the fixed plate is respectively arranged in reaction chamber ceramic The both ends of pipe.
Preferably, the heat exchanger includes water cooling heat exchanger and air cooling heat exchanger;The air cooling heat exchanger and inlet tube Connection.
The pollutant that resulting hot water and hot-air can be used on secondary desorption ceramic tube after heat exchange, makes full use of resource And energy.
It is compared with the prior art, the beneficial effects of the present invention are:
1, the fouling material in exhaust gas to be processed is filtered to remove in a manner of efficient, simple with strainer by the present invention, then will Remain in the fouling material on strainer by ultrasonic cleaning, is cleaned net strainer recycling.
2, continuous belt strainer of the invention can constantly adjust position, be fallen contamination filtrating with optimum state.
3, the present invention can judge the pore plugging situation of strainer by pressure difference, and realize the automatic control of strainer cleaning.
4, the present invention can remove aerosol present in exhaust gas to be processed, solid particulate matter, paint slag, greasy dirt and salt etc. Impurity, to avoid these substances in subsequent desulphurization and denitration, the removal facility operations such as volatile organic matter to main equipment, pipe Road, catalyst dirt are stifled.
5, the active carbon in microwave heating appts of the invention and zeolite compartment arrangement, it is living to avoid existing single use Property charcoal improves the efficiency of microwave because active carbon is on the absorption of microwave influences the radiation depth of microwave the shortcomings that.
6, microwave heating appts of the invention are recycled in such a way that multiple groups are in parallel, it can be achieved that continuous operation, it is ensured that Treatment effect.
7, microwave heating appts of the invention be applicable not only to low concentration Wind Volume VOCs treatment be also applied for it is highly concentrated Spend VOCs treatment, be more suitable in, small-scale VOCs treatment.Enrichment can be adsorbed first for low-concentration organic exhaust gas Pyrolysis is desorbed again;, desorption adsorbable for high-concentration organic waste gas, pyrolysis (or recycling) carry out simultaneously, to use lowest energy consumption Obtain peak efficiency.
8, microwave heating appts of the invention have accumulation of heat effect using ceramic tube, make that system is more stable, treatment effeciency is high And energy conservation;
9, microwave heating appts of the invention using thermal desorption and the desorption measure that combines of solution desorption make to be desorbed it is more efficient, Extend the service life of adsorbent;
10, microwave heating appts of the invention use the ceramic pipe reactor of minor diameter, and gas is more evenly distributed, and can avoid big face Product adsorbent causes air-flow uneven or shortcoming that is short-circuit and causing treatment effeciency low.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram under the strainer stationary state of 1 pretreatment unit of the embodiment of the present invention;
Fig. 2 is a kind of top view under the strainer stationary state of 1 pretreatment unit of the embodiment of the present invention;
Fig. 3 is a kind of structural schematic diagram under the strainer motion state of 1 pretreatment unit of the embodiment of the present invention;
Fig. 4 is a kind of top view under the strainer motion state of 1 pretreatment unit of the embodiment of the present invention;
Fig. 5 is a kind of structural schematic diagram of microwave treatment unit of the present invention;
Fig. 6 is a kind of structural schematic diagram of ceramic tube (being not filled by) in microwave treatment unit of the present invention;
Fig. 7 is a kind of structural schematic diagram of ceramic tube (after filling) in microwave treatment unit of the present invention;
Fig. 8 is a kind of top view of 2 pretreatment unit of the embodiment of the present invention;
Fig. 9 is the cross-sectional view of Section A-A in Fig. 8;
Figure 10 is the cross-sectional view of section B-B in Fig. 9.
Appended drawing reference are as follows: feed pipe 1, discharge nozzle 2, adjustable pipe 3, strainer 4, pressing plate 5, drive roll 6, driven voller 7, roller 8, Pressure sensor 9, ultrasonic cleaner 10, sewage pipe 11, effluent filter 12, water pump 13, water purification return pipe 14, reaction chamber 100, inlet tube 101, ceramic tube 102, microwave generator 103, connecting tube 104, outlet 105, active carbon layer 106, zeolite layer 107, mica splittings 108, fixed plate 109, water cooling heat exchanger 110, air cooling heat exchanger 111, cabinet 1000, roll filter cylinder 1010, Air inlet 1020, air outlet 1030, cleaning solution 1040, supersonic generator 1050, water purification water inlet pipe 1060, sewage outlet pipe 1070, apparatus for treating sewage 1080, bearing 1090, motor 1100, belt plate of electric machine 1110, rolling belt pulley 1120, sealing ring 1130, filter cylinder bracket 1140.
Specific embodiment
The present invention will be further described with reference to the examples below.
Embodiment 1
The device of a kind of recycling of composite adsorption microwave or pyrolysis processing organic exhaust gas, including pretreatment unit and multiple in parallel micro- Wave processing unit.
As shown in Figs 1-4, pretreatment unit includes feed pipe 1, discharge nozzle 2, adjustable pipe 3, the filter of strainer 4(glass fibre Band), circle transmission mechanism, wiper mechanism;The outlet end of the feed pipe and the input end of discharge nozzle are opposite, adjustable pipe be set into Between expects pipe and discharge nozzle.
The input end of adjustable pipe and the outlet end pivot bush unit of feed pipe and the outlet end of adjustable pipe and the import of discharge nozzle End is opposite, and the outlet end edge of the adjustable pipe is equipped with pressing plate 5, and adjustable pipe is by matched driving mechanism (cylinder) to described Pressing plate applies external force and realizes axial displacement.Pressure sensor 9 is respectively equipped in feed pipe and discharge nozzle.
The circle transmission mechanism includes drive roll 6, driven voller 7 and two pairs of rollers for being located at adjustable pipe or more two sides 8;Strainer is located at the opposite side of each pair of roller, and strainer is vertical between adjustable pipe and discharge nozzle and by circle transmission mechanism Circulation conveying can be achieved.The bottom of the strainer is set in wiper mechanism.
Wherein, the spacing of two rollers is less than after adjustable pipe is shunk at a distance from discharge nozzle in each pair of roller.Strainer it is defeated Sending direction is to be introduced into wiper mechanism close to the side of feed pipe.
The wiper mechanism includes ultrasonic cleaner 10, sewage pipe 11, effluent filter 12, water pump equipped with cleaning solution 13 and water purification return pipe 14;The sewage pipe is connected to the bottom of ultrasonic cleaner, sewage pipe by water (flow) direction successively with dirt Water filter, water pump are connected with water purification return pipe;The connection of the top of water purification return pipe and ultrasonic cleaner;The driven voller is set In in ultrasonic cleaner.
Wherein, the formula of cleaning solution are as follows: sodium carbonate 3.5wt%, sodium metasilicate 3wt%, anhydrous sodium sulphate 2.5wt%, TX-10 1wt%, Water surplus.
As shown in figure 5, each microwave heating appts include reaction chamber 100, inlet tube 101, six roots of sensation ceramic tube 102 (diameter 80mm) microwave generator 103, connecting tube 104, outlet 105 and heat exchanger;Six roots of sensation ceramic tube passes through connecting tube simultaneously Connection is set in reaction chamber, and ceramic tube is fixed in reaction chamber by two fixed plates 109.Connecting tube respectively with inlet tube and outlet The discharge nozzle of pipe connection, inlet tube and pretreatment unit connects;As shown in fig. 6-7, interval is filled with active carbon layer in ceramic tube 106(30mm) and zeolite layer 107(10mm);The partial sidewalls of reaction chamber are equipped with mica splittings 108, and the microwave generator is set On the outside of mica splittings.The heat exchanger includes water cooling heat exchanger 110 and air cooling heat exchanger 111;The air cooling heat exchanger with into Mouth pipe connection.
Embodiment 2
The present embodiment uses the pretreatment unit of scheme two: as seen in figs. 8-10, including cabinet 1000, rolling filter cylinder 1010 and drive Motivation structure.
The cabinet is equipped with air inlet 1020 and air outlet 1030;Filter cylinder bracket 1140 is equipped in the rolling filter cylinder. Rolling filter cylinder is laterally set in cabinet and its both ends is connect by bearing 1090 with body pivot.Roll filter cylinder plane of rotation be Filtering surface (stainless steel mesh screen), the wherein end face for rolling filter cylinder are equipped with opening and are connected to (opening and outlet air with air outlet sealing Mouth is equipped with sealing ring 1130(EVA sealing ring and O-ring seal).
The driving mechanism includes motor 1100, belt plate of electric machine 1110, rolls belt pulley 1120 and belt;The motor Belt pulley is fixed on the output shaft of motor, it is described roll belt pulley be fixed on roll filter cylinder bearing on, belt plate of electric machine and It rolls belt pulley and power transmission is realized by belt.
As shown in Fig. 2, the bottom of box is equipped with cleaning solution 1040 and supersonic generator 1050.Wherein the liquid level of cleaning solution is low In air outlet and higher than the filtering surface (as shown in Figure 3) for rolling lowest point on filter cylinder.As shown in Figure 1, on the side wall of the bottom of box It is also connected with the water purification water inlet pipe 1060 and sewage outlet pipe 1070 for constituting circulation loop, wherein water purification water inlet pipe goes out higher than sewage Water pipe.The sewage outlet pipe is equipped with apparatus for treating sewage 1080;Circulation loop is equipped with water pump 13.
Preferably, be respectively equipped with pressure sensor 9 inside and outside the rolling filter cylinder, the pressure sensor with Matched controller signals connection, the controller control the running of driving mechanism according to the pressure difference rolled inside and outside filter cylinder (can be achieved by the prior art).
The working principle of the present embodiment are as follows: exhaust gas by air inlet flow into cabinet in, through cartridge filter filtering surface filtering after from Air outlet outflow, into subsequent processing unit.During the filtration process, the particulate matter in exhaust gas and aerosol matter are by filtering surface Retention.When the hole of filtering surface be blocked to a certain degree after, driving roll filter cylinder rotation, filtering surface is contaminated partial immersion It is cleaned in cleaning solution.The present invention can't interrupt the filtering of exhaust gas when filtering surface when cleaned, more efficient.
It wherein, can be by one pressure difference of matched controller design, when pressure difference is greater than when being equipped with pressure sensor After setting value, pressure sensor transmits a signal to controller, controls driving mechanism, and filtering surface is transported in cleaning solution clearly It washes.
Embodiment 3(is directed to low concentration gas)
A kind of method of composite adsorption microwave recycling or pyrolysis processing organic exhaust gas, comprising the following steps:
1) it pre-processes: pre-filtering being carried out with pretreatment unit (embodiment 1) to exhaust gas, removes large granular impurity and colloidal substance;
2) absorption enrichment: pretreated exhaust gas is passed through in microwave heating appts, is filled out using the interval in microwave heating appts Ceramic tube (diameter 80mm) filled with active carbon layer (30mm) and zeolite layer (10mm) in exhaust gas organic pollutant and/or Salinity is adsorbed;Adsorbent hydroxyl aluminum 2 seconds, after adsorbent is closely saturated absorption in ceramic tube, stops logical exhaust gas, exhaust gas is turned It changes and leads to the microwave heating appts of another parallel connection and continue to adsorb, and so on;
3) empty: to step 2, treated that exhaust gas empties;
4) desorption by microwave or pyrolysis: microwave heating is carried out to the ceramic tube for stopping logical exhaust gas in step 2, makes to be adsorbed on adsorbent In pollutant desorption, decompose or recycling.
5) cooling emptying or recycling: the tail gas generated to step 4) cools down, and empties to gas after cooling, right Cooling resulting organic matter is recycled;
6) secondary desorption: hot water is led to the ceramic tube after microwave treatment, further desorption remains in the pollutant of ceramic tube;
Embodiment 4(is directed to high-concentration waste gas)
A kind of method of composite adsorption microwave recycling or pyrolysis processing organic exhaust gas, comprising the following steps:
1) it pre-processes: pre-filtering being carried out with pretreatment unit (embodiment 2) to exhaust gas, removes large granular impurity and colloidal substance;
2) microwave decomposition in absorption: pretreated exhaust gas is passed through in microwave heating appts, using in microwave heating appts Ceramic tube (diameter 80mm) of the interval filled with active carbon layer (30mm) and zeolite layer (10mm) to organic dirt in exhaust gas It contaminates object and/or salinity adsorb within 3 seconds;Desorption by microwave recycling or pyrolysis are carried out to the substance being adsorbed simultaneously, the time is 1-5 points Clock.
3) cooling: to step 2, treated that exhaust gas cools down, and recycles organic matter;
4) it empties or post-processes: further work-up is carried out to exhaust gas after cooling;
5) secondary desorption: hot-air is led to the ceramic tube after microwave treatment, further desorption remains in ceramic tube in adsorbent Pollutant.
Raw materials used in the present invention, equipment is unless otherwise noted the common raw material, equipment of this field;In the present invention Method therefor is unless otherwise noted the conventional method of this field.
The above is only presently preferred embodiments of the present invention, is not intended to limit the invention in any way, it is all according to the present invention Technical spirit any simple modification, change and equivalent transformation to the above embodiments, still fall within the technology of the present invention side The protection scope of case.

Claims (9)

1. a kind of method of composite adsorption microwave recycling or pyrolysis processing organic exhaust gas, it is characterised in that: according to pollutant concentration It is divided into both of which:
Mode one, comprising the following steps:
1) it pre-processes: pre-filtering being carried out with pretreatment unit to exhaust gas, removes large granular impurity and colloidal substance;
2) absorption enrichment: pretreated exhaust gas is passed through in microwave heating appts, is filled out using the interval in microwave heating appts Ceramic tube filled with active carbon layer and zeolite layer in exhaust gas organic pollutant or salinity adsorb;When ceramic tube is adsorbed onto After to a certain degree, stop logical exhaust gas, the microwave heating appts that another parallel connection is led in exhaust gas conversion are continued to adsorb, and so on;
3) it empties or post-processes: to step 2 treated exhaust gas carries out emptying or further work-up;
4) desorption by microwave or pyrolysis: carrying out microwave heating to the ceramic tube for stopping logical exhaust gas in step 2, make pollutant be desorbed or It decomposes;
5) cooling emptying or recycling: the tail gas generated to step 4) cools down, and carries out emptying to gas after cooling or into one Step post-processing, recycles the resulting organic matter of cooling;
6) secondary desorption: hot water, desorption liquid or hot-air are led to the ceramic tube after microwave treatment, further desorption remains in ceramics The pollutant of pipe;
Mode two, comprising the following steps:
1) it pre-processes: pre-filtering being carried out with pretreatment unit to exhaust gas, removes large granular impurity and colloidal substance;
2) microwave decomposition in absorption: pretreated exhaust gas is passed through in microwave heating appts, using in microwave heating appts Ceramic tube of the interval filled with active carbon layer and zeolite layer in exhaust gas organic pollutant or salinity adsorb;It is right simultaneously The organic substance being adsorbed carries out microwave-heating;
3) cooling: to step 2, treated that exhaust gas cools down;
4) it empties or post-processes: emptying or further work-up are carried out to exhaust gas after cooling;
5) secondary desorption: hot water, hot steam, hot-air or acidic aqueous solution are led to the ceramic tube after microwave treatment, further taken off The attached pollutant for remaining in ceramic tube.
2. the method for a kind of composite adsorption microwave recycling as described in claim 1 or pyrolysis processing organic exhaust gas, feature exists In in step 2, the diameter of the ceramic tube is 50-100mm;Adsorbent hydroxyl aluminum of the exhaust gas in ceramic tube is 1-3 seconds.
3. the method for a kind of composite adsorption microwave recycling as described in claim 1 or pyrolysis processing organic exhaust gas, feature exists In, every layer of the active carbon layer with a thickness of 25-35mm, every layer of zeolite layer with a thickness of 5-15mm.
4. the method for a kind of composite adsorption microwave recycling as described in claim 1 or pyrolysis processing organic exhaust gas, feature exists When microwave power and temperature when, desorption by microwave are lower than microwave decomposition.
5. the method for a kind of composite adsorption microwave recycling as described in claim 1 or pyrolysis processing organic exhaust gas, feature exists In the pretreatment unit includes: feed pipe (1), discharge nozzle (2), adjustable pipe (3), strainer (4), circle transmission mechanism, cleaning Mechanism;The outlet end of the feed pipe and the input end of discharge nozzle are opposite, and adjustable pipe is set between feed pipe and discharge nozzle;Into Pressure sensor (9) are respectively equipped in expects pipe and discharge nozzle;
The input end phase of the input end of adjustable pipe and the outlet end pivot bush unit of feed pipe and the outlet end of adjustable pipe and discharge nozzle Right, the outlet end edge of adjustable pipe is equipped with pressing plate (5), and adjustable pipe applies external force to the pressing plate by matched driving mechanism Realize axial displacement;The strainer is vertical between adjustable pipe and discharge nozzle and can realize that circulation is defeated by circle transmission mechanism It send;
Alternatively, the input end of adjustable pipe is opposite with the outlet end of feed pipe and the outlet end of adjustable pipe and the input end of discharge nozzle are living Dynamic socket;The input end edge of adjustable pipe is equipped with pressing plate (5), and adjustable pipe applies the pressing plate by matched driving mechanism External force realizes axial displacement;The strainer is vertical between feed pipe and adjustable pipe and can be realized by circle transmission mechanism and followed Ring conveying;
The circle transmission mechanism includes drive roll (6) and driven voller (7) and multipair roller (8);Wherein it is located at the two of adjustable pipe Side is respectively equipped at least a pair of of roller, and strainer is located at the opposite side of each pair of roller;The spacing of two rollers is less than in each pair of roller After adjustable pipe contraction at a distance from discharge nozzle or feed pipe;The conveying direction of the strainer is to be introduced into close to the side of feed pipe Wiper mechanism;A part of the strainer is set in wiper mechanism;
The wiper mechanism includes ultrasonic cleaner (10), sewage pipe (11), effluent filter (12), water equipped with cleaning solution Pump (13) and water purification return pipe (14);The sewage pipe is connected to the bottom of ultrasonic cleaner, sewage pipe by water (flow) direction according to It is secondary to be connect with effluent filter, water pump and water purification return pipe;The connection of the top of water purification return pipe and ultrasonic cleaner;It is described from Dynamic roller is set in ultrasonic cleaner.
6. the method for a kind of composite adsorption microwave recycling as described in claim 1 or pyrolysis processing organic exhaust gas, feature exists In the pretreatment unit includes: cabinet (1000), rolls filter cylinder (1010) and driving mechanism;The cabinet is equipped with air inlet Mouth (1020) and air outlet (1030);The rolling filter cylinder is laterally set in cabinet and its both ends and cabinet are fixed to realize and turn Dynamic, the plane of rotation for rolling filter cylinder is filtering surface, and the wherein end face for rolling filter cylinder is equipped with opening and is connected to air outlet sealing;Case Body bottom is equipped with cleaning solution (1040), and the liquid level of cleaning solution is lower than air outlet and higher than the filtering surface for rolling lowest point on filter cylinder; The driving mechanism, which is set on cabinet, rolls filter cylinder rotation to drive;
The bottom of box is equipped with supersonic generator (1050);The bottom of box is also connected with the water purification water inlet for constituting circulation loop (1060) and sewage outlet pipe (1070) are managed, the sewage outlet pipe is equipped with apparatus for treating sewage (1080);It is set on circulation loop There are water pump (13);
The driving mechanism includes motor (1100), belt plate of electric machine (1110), rolls belt pulley (1120) and belt;The electricity Machine belt pulley is fixed on the output shaft of motor, it is described roll belt pulley be fixed on roll filter cylinder one end, belt plate of electric machine and It rolls belt pulley and power transmission is realized by belt;
It is respectively equipped with inside and outside the rolling filter cylinder pressure sensor (9), the pressure sensor and matched controller are believed Number connection, the controller according to roll filter cylinder inside and outside pressure difference control driving mechanism running.
7. the method for a kind of composite adsorption microwave recycling such as described in claim 5 or 6 or pyrolysis processing organic exhaust gas, feature It is, the formula of the cleaning solution are as follows: sodium carbonate 3-4wt%, sodium metasilicate 2.5-3.5wt%, anhydrous sodium sulphate 2-3wt%, TX-10 0.5- 1.5wt%, water surplus.
8. the method for a kind of composite adsorption microwave recycling as described in claim 1 or pyrolysis processing organic exhaust gas, feature exists In each microwave heating appts include reaction chamber (100), inlet tube (101), multiple ceramic tubes (102), microwave generator (103), connecting tube (104), outlet (105) and heat exchanger;Multiple ceramic tubes are set to reaction chamber by connecting tube parallel connection Interior, connecting tube is connect with inlet tube and outlet respectively;Interval is filled with active carbon layer (106) and zeolite layer in ceramic tube (107);The partial sidewalls of reaction chamber are equipped with mica splittings (108), and the microwave generator is set on the outside of mica splittings.
9. the method for a kind of composite adsorption microwave recycling as claimed in claim 8 or pyrolysis processing organic exhaust gas, feature exists In the heat exchanger includes water cooling heat exchanger (110) and air cooling heat exchanger (111);The air cooling heat exchanger is connect with inlet tube.
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