CN109322751A - The gas engine of adaptive methane concentration variation starts control method - Google Patents

The gas engine of adaptive methane concentration variation starts control method Download PDF

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Publication number
CN109322751A
CN109322751A CN201811173960.2A CN201811173960A CN109322751A CN 109322751 A CN109322751 A CN 109322751A CN 201811173960 A CN201811173960 A CN 201811173960A CN 109322751 A CN109322751 A CN 109322751A
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CN
China
Prior art keywords
methane concentration
methane
value
adaptive
control method
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811173960.2A
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Chinese (zh)
Inventor
王家祥
莫员
李庆飞
曾志龙
金伟
张发雄
吕亦文
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Guangxi Yuchai Machinery Co Ltd
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Guangxi Yuchai Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Guangxi Yuchai Machinery Co Ltd filed Critical Guangxi Yuchai Machinery Co Ltd
Priority to CN201811173960.2A priority Critical patent/CN109322751A/en
Publication of CN109322751A publication Critical patent/CN109322751A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/02Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with gaseous fuels
    • F02D19/021Control of components of the fuel supply system
    • F02D19/023Control of components of the fuel supply system to adjust the fuel mass or volume flow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/02Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with gaseous fuels
    • F02D19/026Measuring or estimating parameters related to the fuel supply system
    • F02D19/029Determining density, viscosity, concentration or composition
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/0025Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D41/0027Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures the fuel being gaseous
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/30Use of alternative fuels, e.g. biofuels

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)

Abstract

The invention discloses a kind of gas engines of adaptive methane concentration variation to start control method.The gas engine starts control method the following steps are included: firstly, before engine start, and sensing methane concentration device measures the methane concentration signal in pipeline in biogas;Secondly, control unit passes through monitoring sensing methane concentration device value of feedback, methane concentration value is judged if appropriate in gas engine claimed range, and when suitable, ECU inquires the target opening value of electronic-controlled mixer according to the target value of methane concentration value, biogas and fresh air mixed proportion;Finally, control unit calls the aperture of the target opening value adjustment electronic-controlled mixer inlet valve of electronic-controlled mixer to be started.Gas engine starting control method realizes the variation detection automation of methane in sewage gas concentration, and adaptive methane concentration changes sequencing, and methane fuelled engine starting quickly, effectively solves the problems, such as difficulty in starting caused by changing because of methane in sewage gas agrochemical.

Description

The gas engine of adaptive methane concentration variation starts control method
Technical field
The present invention relates to engine arts, open especially with regard to a kind of gas engine of adaptive methane concentration variation Flowing control method.
Background technique
Attention with country to environmental protection, local government increasingly reinforces farm pollution discharge supervision, in addition country is right Distributed energy is advocated, and more and more factories that cultivate start largely to build methane-generating pit with the excrement progress fermentation process to poultry And utilization of power is ultimately become, this distributed energy application mode is highly suitable for far from urban district and can not provide supporting for alternating current Grow field.It therefore, is the methane fuelled engine of combustion medium increasingly by the favor of farm using biogas.Its course of work such as Fig. 1 shows: The blowdown of animal or life water generates biogas by methane-generating pit fermentation, and biogas is entered afterwards by biogas pretreatment (desulfurization, water removal) Pressure stabilizing valve module carries out pressure adjusting, then enters back into mixer the mixed proportion of biogas and fresh air (control), finally into Enter engine in-cylinder combustion generation power to generate electricity.
However this gaseous mixture (biogas) its composition by fermentation generation is considerably complicated and ratio is very unstable, wherein leading To be methane (CH4 volume content accounts for about 50%~70%);Followed by carbon dioxide (CO2, volume content accounts for about 20%~ 40%);In addition account for about there are also a small amount of hydrogen sulfide (H2S), nitrogen (N2), oxygen (O2), carbon monoxide (CO), vapor etc. 10% or so.Methane (CH4) is main combustion medium, and concentration is highly prone to such environmental effects, and methane concentration It is very sensitive to change influence to engine performance, especially start-up course, if concentration change greatly will lead to engine without Method starts, so very crucial to the control method of concentration for methane fuelled engine startup stage.
Ignition control, air capacity control etc. are substantially the same in industry methane fuelled engine control system at present, uniquely Difference is on mixer i.e. mechanical or electric-controlled type:
1, mechanical mixer is certainty ratio hybrid mode (generally diaphragm type), according to the content of methane in current gas The gaseous mixture ratio under some methane concentration is determined by adjusting the aperture of mixer entrance valve.And work as methane in sewage gas concentration After variation, original ratio is not adapted to, and needs to manually adjust mixer gas valve aperture again in startup stage, new to adapt to Biogas composition.
Advantage: it is easy to operate, do not need very high operative skill.
Disadvantage: whenever combustion gas composition variation when require to manually adjust again, and can not confirm adjustment after ratio whether Optimum state is had been adjusted to, so operator needs certain operating experience, feels by artificial (listening), judges ratio It is more subjective.In addition, mechanical mixer fuel control accuracy difference.
2, electronic-controlled mixer, this electronic-controlled mixer is identical as mechanical control mode in startup stage, i.e., according to tune The gas valve opening angle value being solidificated in inside ECU when examination, when starting next time, system will be executed by scheduled opening value automatically.
Advantage: although also the same existing defects of startup stage control mode, under accidental conditions, system can lead to The engine parameter for crossing sensor monitoring carries out accurate control and adjustment to combustion gas.Closed loop can also be carried out by supplementary means to repair Just, control is accurate.
Disadvantage: startup stage is opened loop control, is needed again due to methane concentration variation can not start so equally existing The defect of adjusting parameter.And general user can not also be adjusted ECU inner parameter, need engine manufacturer professional technique Personnel on site's adjustment, cost of serving are very big.
The information disclosed in the background technology section is intended only to increase the understanding to general background of the invention, without answering When being considered as recognizing or imply that the information constitutes the prior art already known to those of ordinary skill in the art in any form.
Summary of the invention
The purpose of the present invention is to provide a kind of gas engines of the adaptive methane concentration of simple and reasonable steps variation Start control method, the gas engine starting control method of the adaptive methane concentration variation realizes methane in sewage gas concentration Variation detection automation, adaptive methane concentration change sequencing, and methane fuelled engine starting quickly, is effectively solved because of first in biogas Difficulty in starting problem caused by alkane agrochemical changes.
To achieve the above object, the present invention provides a kind of gas engines of adaptive methane concentration variation to start control Method, comprising the following steps: firstly, the methane that sensing methane concentration device is measured in pipeline in biogas is dense before engine start Spend signal;Secondly, control unit by monitoring sensing methane concentration device value of feedback, judges that methane concentration value is sent out if appropriate for combustion gas In motivation claimed range, when suitable, ECU inquires electricity according to the target value of methane concentration value, biogas and fresh air mixed proportion Control the target opening value of mixer;Finally, control unit calls the target opening value adjustment electronic-controlled mixer of electronic-controlled mixer to enter The aperture of mouth valve is started.
In a preferred embodiment, control unit judges methane concentration by monitoring sensing methane concentration device value of feedback It is worth when being not suitable for gas engine claimed range, control unit output alarm signal simultaneously prompts methane concentration superelevation/ultralow.
In a preferred embodiment, sensing methane concentration device is measured in pressure stabilizing valve module output channel in biogas Methane concentration signal.
In a preferred embodiment, biogas by the pressure stabilizing of pressure stabilizing valve module and removes granule dust in gas.
In a preferred embodiment, electronic-controlled mixer has 50% or less, 50%~60% and 60%~70% 3 The aperture shelves of a biogas and fresh air mixed proportion.
Compared with prior art, the gas engine of adaptive methane concentration variation according to the present invention starts control method Have the following beneficial effects: that the gas engine starting control method of the adaptive methane concentration variation is dense according to methane in sewage gas Degree is programmed for corresponding arteries and veins modal data with mixer aperture, and current natural pond is monitored by sensing methane concentration device in starting process Methane concentration in gas is inquired and corresponding starting mixer opening value is called to be started, and realizes the variation of methane in sewage gas concentration Detection automation, adaptive methane concentration change sequencing, and methane fuelled engine starting quickly, is effectively solved because of methane in sewage gas agriculture Change difficulty in starting problem caused by changing.
Detailed description of the invention
Fig. 1 is the gas engine starting control method of adaptive methane concentration variation according to an embodiment of the present invention Schematic diagram.
Fig. 2 is the gas engine starting control method of adaptive methane concentration variation according to an embodiment of the present invention Control logic figure.
Specific embodiment
With reference to the accompanying drawing, specific embodiments of the present invention will be described in detail, it is to be understood that guarantor of the invention Shield range is not limited by the specific implementation.
Unless otherwise explicitly stated, otherwise in entire disclosure and claims, term " includes " or its change Changing such as "comprising" or " including " etc. will be understood to comprise stated element or component, and not exclude other members Part or other component parts.
As shown in Figure 1, the gas engine starting of adaptive methane concentration variation according to the preferred embodiment of the present invention Control method realizes the variation detection automation of methane in sewage gas concentration, and adaptive methane concentration changes sequencing, and biogas starts Machine starting quickly, effectively solves the problems, such as difficulty in starting caused by changing because of methane in sewage gas concentration.The adaptive methane concentration becomes Change gas engine starting control method the following steps are included:
Firstly, sensing methane concentration device measures the first in pressure stabilizing valve module output channel in biogas before engine start Alkane concentration signal;
Secondly, control unit judges methane concentration value if appropriate for combustion gas by monitoring sensing methane concentration device value of feedback Within the scope of engine calls, when improper, control unit output alarm signal simultaneously prompts methane concentration superelevation/ultralow;When suitable, Target opening value of the ECU according to the target value inquiry electronic-controlled mixer of methane concentration value, biogas and fresh air mixed proportion;
Finally, control unit call electronic-controlled mixer target opening value adjustment electronic-controlled mixer inlet valve aperture into Row starting.
If Fig. 2 shows, by 5 pressure stabilizing of pressure stabilizing valve module and granule dust in gas is removed in biogas, before engine start, control Unit (ECU) 3 processed powers on, and 2 work once electrified of sensing methane concentration device simultaneously measures the methane concentration signal in pipeline biogas.ECU By monitoring sensing methane concentration device value of feedback, by ECU judge methane concentration value if appropriate in gas engine claimed range, When improper, ECU output alarm signal simultaneously prompts methane concentration superelevation/ultralow;When suitable, ECU is according to methane concentration value, biogas With the target opening value of target value (lambda value) the inquiry electronic-controlled mixer 4 of fresh air mixed proportion, startup stage biogas In target value (lambda value) constant situation of fresh air mixed proportion, if methane concentration reduces, ECU inquires automatically controlled mixing Device arteries and veins is composed to obtain the increasing of mixer target opening value, then electronic-controlled mixer aperture increases when starting engine 1, if methane concentration mentions Height, ECU inquiry electronic-controlled mixer arteries and veins are composed to obtain the reduction of mixer target opening value, then electronic-controlled mixer aperture when starting engine Reduce.It is possible thereby to guarantee that engine maintains in good flammable range in startup stage mixture strength, so that engine Starting performance is good.
Preferably, according to the variation of methane concentration, variation range is subjected to interval subdivision, passes through experimental study methane concentration Variation influences very little (can guarantee and start successfully) to starting in 10%.And the variation of methane in sewage gas concentration exists under normal circumstances Between 45%~70%, so by the aperture shelves such as 50% of three electronic-controlled mixers 4 of setting hereinafter, 50%~60%, 60% ~70% (or more shelves), is programmed for corresponding arteries and veins modal data, starting process with mixer aperture according to methane in sewage gas concentration In current methane in sewage gas concentration is monitored by sensing methane concentration device, inquire and call corresponding starting mixer aperture Value is started.The control strategy of the gas engine starting control method of the adaptive methane concentration variation can be embedded with program It is integrated in Engine ECU, hardware cost is low.Manual intervention is not necessarily to when starting engine, it is highly-safe.Biogas composition is adapted to become It is wide to change range, starting success rate height, is reduced service cost at high reliablity.Used methane transducer probe is in sealed tube It is not polluted vulnerable to greasy dirt and dust, the service life is long, reduces working service cost.By control logic and strategy it is found that engine is every Detection methane concentration value is carried out before secondary starting automatically, can find in time methane concentration range it is whether excessive and and alarm into Row processing.
To sum up, the gas engine starting control method of adaptive methane concentration variation according to methane in sewage gas concentration with Mixer aperture is programmed for corresponding arteries and veins modal data, is monitored in current biogas in starting process by sensing methane concentration device Methane concentration is inquired and corresponding starting mixer opening value is called to be started, and realizes the variation detection of methane in sewage gas concentration Automation, adaptive methane concentration change sequencing, and methane fuelled engine starting quickly, effectively solves to become because of methane in sewage gas agrochemical Difficulty in starting problem caused by changing.
The aforementioned description to specific exemplary embodiment of the invention is in order to illustrate and illustration purpose.These descriptions It is not wishing to limit the invention to disclosed precise forms, and it will be apparent that according to the above instruction, can much be changed And variation.The purpose of selecting and describing the exemplary embodiment is that explaining specific principle of the invention and its actually answering With so that those skilled in the art can be realized and utilize a variety of different exemplary implementation schemes of the invention and Various chooses and changes.The scope of the present invention is intended to be limited by claims and its equivalents.

Claims (5)

1. a kind of gas engine of adaptive methane concentration variation starts control method, which comprises the following steps:
Firstly, sensing methane concentration device measures the methane concentration signal in pipeline in biogas before engine start;
Secondly, control unit judges that methane concentration value is started if appropriate for combustion gas by monitoring sensing methane concentration device value of feedback In machine claimed range, when suitable, ECU is automatically controlled according to the target value inquiry of methane concentration value, biogas and fresh air mixed proportion The target opening value of mixer;
Finally, control unit calls the aperture of the target opening value adjustment electronic-controlled mixer inlet valve of electronic-controlled mixer to be opened It is dynamic.
2. the gas engine of adaptive methane concentration variation as described in claim 1 starts control method, which is characterized in that Described control unit judges that methane concentration value is not suitable for gas engine and requires model by monitoring sensing methane concentration device value of feedback When enclosing, control unit output alarm signal simultaneously prompts methane concentration superelevation/ultralow.
3. the gas engine of adaptive methane concentration variation as described in claim 1 starts control method, which is characterized in that The sensing methane concentration device measures the methane concentration signal in pressure stabilizing valve module output channel in biogas.
4. the gas engine of adaptive methane concentration variation as claimed in claim 3 starts control method, which is characterized in that The biogas is by the pressure stabilizing of pressure stabilizing valve module and removes granule dust in gas.
5. the gas engine of adaptive methane concentration variation as described in claim 1 starts control method, which is characterized in that The electronic-controlled mixer has 50% or less, 50%~60% and 60%~70% 3 biogas and fresh air mixed proportion Aperture shelves.
CN201811173960.2A 2018-10-09 2018-10-09 The gas engine of adaptive methane concentration variation starts control method Pending CN109322751A (en)

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Application Number Priority Date Filing Date Title
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201003437Y (en) * 2007-01-19 2008-01-09 合肥工业大学 Electrical controlled double valve type gas fuel mixer
CN102884295A (en) * 2010-05-31 2013-01-16 三菱重工业株式会社 Gas engine
US20130213352A1 (en) * 2010-10-28 2013-08-22 Raj Kumar Start of injection timing
JP2014020334A (en) * 2012-07-20 2014-02-03 Nikki Co Ltd Ignition control method for alternative fuel engine
CN105298664A (en) * 2015-11-20 2016-02-03 山东大学 System for controlling air-fuel ratio of biogas internal combustion generating set and control method of system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201003437Y (en) * 2007-01-19 2008-01-09 合肥工业大学 Electrical controlled double valve type gas fuel mixer
CN102884295A (en) * 2010-05-31 2013-01-16 三菱重工业株式会社 Gas engine
US20130213352A1 (en) * 2010-10-28 2013-08-22 Raj Kumar Start of injection timing
JP2014020334A (en) * 2012-07-20 2014-02-03 Nikki Co Ltd Ignition control method for alternative fuel engine
CN105298664A (en) * 2015-11-20 2016-02-03 山东大学 System for controlling air-fuel ratio of biogas internal combustion generating set and control method of system

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Application publication date: 20190212

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