CN109322461A - It is a kind of realize nature transition mat formation effect consolidated floor preparation method - Google Patents
It is a kind of realize nature transition mat formation effect consolidated floor preparation method Download PDFInfo
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- CN109322461A CN109322461A CN201811206278.9A CN201811206278A CN109322461A CN 109322461 A CN109322461 A CN 109322461A CN 201811206278 A CN201811206278 A CN 201811206278A CN 109322461 A CN109322461 A CN 109322461A
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- floor
- wood grain
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02038—Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
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- Engineering & Computer Science (AREA)
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- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
Abstract
It is a kind of realize nature transition mat formation effect consolidated floor preparation method, include the steps that select a consolidated floor wood grain drawing be scanned；The step of one the step of wood grain at consolidated floor head and the tail both ends is blurred, a carving roller printing；The step of one impregnation；One the step of overlaying；Color paper after step 4) is glued overlays on floor；The step of one cutting；The step of one health；The step of one fluting；The timber floor of step health is slotted；The consolidated floor that the effect of mating formation of nature transition may be implemented is obtained after fluting.The present invention by the design in virtualization region, reduce because contraposition cut caused by the high request of color paper base paper expansion rate, to reduce the loss to base paper, be conducive to the utilization of paper pulp, reduce cost, be more able to achieve consolidated floor long side and mat formation the continuity of effect.
Description
Technical field
The present invention relates to building field more particularly to the processing method on floor, especially a kind of realization nature transition is mated formation
The preparation method of the consolidated floor of effect.
Background technique
For beauty and composite floor board is made to have the effect of emulating, all engineer's decorative pattern on composite floor board, due to
Floor needs to reduce when processing and mating formation, and therefore, how to make the decorative pattern between adjacent floor continuous, can't see and cut
Effect be a difficult thing.
Summary of the invention
The purpose of the present invention is to provide it is a kind of realize nature transition mat formation effect consolidated floor preparation method, it is described
This realization nature transition mat formation effect consolidated floor preparation method to solve it is in the prior art it is adjacent compoundly
Plate is joint decorative pattern is discontinuous, ineffective technical problem of mating formation.
The present invention provides it is a kind of realize nature transition mat formation effect consolidated floor preparation method, it is characterised in that:
Include the following steps:
1) the roller perimeter according to used in manufacture consolidated floor, selects the wood grain drawing an of consolidated floor to be scanned；
2) wood grain at the consolidated floor head and the tail both ends obtained to scanning blurs, and using design software, sweeps in step 1)
On the basis of the wood grain drawing for the consolidated floor retouched, selection starting floor, the head end on starting floor selects width for the wood of h1
Line, the wood grain that the aftermost breadth on starting floor is h2 together by the wood grain duplication at both ends form the opposite joint wood that height is h
Line region, h=h1+h2 >=2cm；
H1 >=cutting swage set+cutting surplus+mortice opening swage set+mortice opening surplus；
H2 >=cutting swage set+cutting surplus+mortice opening swage set+mortice opening surplus；
Texture finishing first is carried out to the opposite joint wood grain region on starting floor, color adjustment is carried out according to the flower pattern feature on floor
With the adjustment of detail textures；By the texture in opposite joint wood grain region along the head end of grain direction to floor and the cut-off rule of tail end
Place, by being deep to shallow progress texture virtualization, at cut-off rule, texture is more blurred, and reaches the visual effect for realizing nature transition；
After the opposite joint wood grain region to starting floor blurs, the opposite joint wood grain region on replication initiation floor is in pair on remaining floor
Wood grain region is stitched, the adjustment of color adjustment and detail textures is continued, until completing the opposite joint wood grain area of last floorboard
The virtualization in domain；
3) the step of carving roller printing；The wood grain drawing carving roller printing of step 2) virtualization treated consolidated floor is existed
On color paper；
4) the step of impregnation；It is glued on the color paper of step 3)；
5) overlay the step of；Color paper after step 4) gluing is overlayed on floor；
6) the step of cutting；The bottom plate of step 5) is required to cut according to size；
7) the step of health；The timber floor of step 6) cutting is subjected to health；
8) the step of fluting, the timber floor of step 7) health is slotted；Obtaining after fluting may be implemented nature
The consolidated floor of the effect of mating formation of transition.
Further, height h is subtracted to the test impregnation expansion rate bring swell value of selected base paper.
It further,, will be empty using design software in the step of wood grain to consolidated floor head and the tail both ends blurs
The opposite joint wood grain region duplication on the starting floor after change is simultaneously thrown into the opposite joint wood grain region on remaining floor, by its replacement area
Opposite joint wood grain regional shear and mark the width in region to be deleted, to be deleted be less than virtualization after starting floor opposite joint
The h value in wood grain region, it is ensured that the opposite joint wood grain region on the starting floor after virtualization with the flower pattern of replacement area is textured is overlapped, institute
Width≤the 5mm for the texture overlapping region stated, the opposite joint wood grain region and its four sides on the starting floor after the virtualization of duplication
To adjacent region texture carry out it is smooth vertical and horizontal to texture just, is made；Then amplify opposite joint wood grain region, after finding virtualization
The common reference point in the opposite joint wood grain region on floor and the opposite joint wood grain region of replacement area is originated, the reference point is
Refer to that the texture in two regions has on two regions, that is, has the wood texture of general character trend, it can be significant weak after extraction
The visual difference paresthesia for changing different zones overlapping revision, is then accurately indicated with design software scale, the line of mobile replacement area
Reason allows the overlapping point of its most significant texture control to overlap with the texture in the texture overlapping region, completes young
Shape splicing, sets software emergence value, then compares the part of grain table, deletes the opposite joint wood grain region of replacement area, i.e., will
Original texture deletion that cannot achieve random opposite joint and mat formation, will be carried out the texture that random opposite joint is mated formation and is replicated and substituted
The texture being deleted extracts reservation by substitution and by the general character wood grain in substitution textured pattern, finally by " texture spliced whole
Shape " by opposite joint wood grain region textured whole be shaped to the duplicate effect of nature transition.
Further, after the completion of the virtualization in opposite joint wood grain region, the wood grain figure using full page consolidated floor is source figure layer, with
Opposite joint wood grain region is to be matched figure layer, and selecting matching channel is source figure layer background colour, sets figure layer brightness and color intensity,
Flatten Image is to complete to design the wood grain of consolidated floor.
The present invention also provides a kind of consolidated floors, including wood substrate to be set to substrate set on the balance layer of substrate backside
The decorative paper layer and protective layer on surface；The side of the wood floors in the longitudinal direction is provided with joint tongue, in addition
One side is provided with tongue-and-groove, and the joint tongue and tongue-and-groove are correspondingly arranged, and nature opposite joint is provided in the decorative paper layer
Wood grain region.
Specifically, the wood substrate is density board or glued board.
Design principle of the invention is: the natural transitional region of selection should be similar dead in the width direction of whole secondary design original text
The few as far as possible region of the defects of section design element confirms h value range using a flower pattern as normal width, as basic data, work
For standard edition, other flower pattern carry out texture finishing with flower pattern itself on the basis of the natural transitional region of reproducing standards version decorative pattern
Fusion.After completing texture finishing, is adjusted according to color adjustment and detail textures are carried out the characteristics of every flower pattern, reduce vision weight
Multiple sense, finally by one's respective area texture along grain direction to cut-off rule at, by be deep to it is shallow carry out texture virtualization, closer to cut-off rule
Place, texture more blurs, and forms no matter to cut fluting dimensional discrepancy much, and the visual effect of nature transition can be achieved.
Natural opposite joint region through the invention, the short side seam crossing wood grain that can be realized Floor Covering extend, and generate nothing
Limit extended effect, no fracture sense.Natural opposite joint visual effect calculates confirmation drawing by machining allowance in product design initial stage
It is transferred on facing paper after parameter, to improve production efficiency, reduces production defect rate, be corresponding with width in every finished product board ends
The natural transition of >=1mm (2mm is best) blurs line.
The present invention is compared with prior art, its technical effect is that actively and apparent.By blurring the design in region, reduce
Because contraposition is conducive to paper pulp to reduce the loss to base paper to the high request of color paper base paper expansion rate caused by cutting
Utilization, reduce cost, be more able to achieve consolidated floor long side and mated formation the continuity of effect.
Detailed description of the invention
Fig. 1 shows natural opposite joint wood grain region during layout design.
Fig. 2 is to cut schematic diagram.
Fig. 3 is the schematic diagram of drawing after the completion of cutting.
Fig. 4 shows that product is mated formation effect picture.
Specific embodiment
Embodiment 1
It is a kind of realize nature transition mat formation effect consolidated floor preparation method, include the following steps:
1. the production phase:
True wood grain high definition scanning --- pattern dimension and effect design --- design original text modification confirmation --- test roller tune
--- --- --- --- impregnation --- overlays --- cutting --- to support carving roller printing the production of examination floor examination impregnation for color printing
It is raw --- fluting；
2. when design, according to different finished product length dimensions, retrodicting design size；
Such as: finished product surface layer long * wide size 1215*194mm only
Specification (as shown in Figure 1, 2, 3):
H=h1+h2 >=2cm (recommendation 2cm)
H1 >=cutting swage set+cutting surplus+mortice opening swage set+mortice opening surplus
H2 >=cutting swage set+cutting surplus+mortice opening swage set+mortice opening surplus
Natural opposite joint region h: realize no matter the floor of which kind of width, length direction stitching portion be in texture continuity.H value is got over
Greatly, true extension effect is weaker, and h value is smaller, and requirement on machining accuracy is higher, requires the expansion rate of raw material also higher.
Realization nature transition of the invention mat formation effect consolidated floor preparation method, specifically comprise the following steps:
1. selecting the wood grain drawing an of consolidated floor to be scanned according to roller perimeter used in manufacture consolidated floor；
2. the step of being blurred to the wood grain at the consolidated floor head and the tail both ends that scanning obtains, using design software, in step
It is rapid 1) scanning consolidated floor wood grain drawing on the basis of, selection starting floor, starting floor head end select width for
The wood grain of h1, the wood grain that the aftermost breadth on starting floor is h2, together by the wood grain duplication at both ends, forming height is h's
Opposite joint wood grain region, h=h1+h2 >=2cm；
H1 >=cutting swage set+cutting surplus+mortice opening swage set+mortice opening surplus；
H2 >=cutting swage set+cutting surplus+mortice opening swage set+mortice opening surplus；
Texture finishing first is carried out to the opposite joint wood grain region on starting floor, color adjustment is carried out according to the flower pattern feature on floor
With the adjustment of detail textures；By the texture in opposite joint wood grain region along the head end of grain direction to floor and the cut-off rule of tail end
Place, by being deep to shallow progress texture virtualization, at cut-off rule, texture is more blurred, and reaches the visual effect for realizing nature transition；
After the opposite joint wood grain region to starting floor blurs, the opposite joint wood grain region on replication initiation floor is in remaining
The opposite joint wood grain region on floor continues the adjustment of color adjustment and detail textures, until completing pair of last floorboard
Stitch the virtualization in wood grain region；
The step of specific grain table are as follows:
After standard edition flower pattern is replicated and is thrown into nature transitional region, the flower pattern of its replacement area is sheared and marked
It is to be deleted, it is to note that the h value of flower pattern to be deleted is less than the h value of standard edition flower pattern, it is ensured that standard edition flower pattern and replacement area
Flower pattern has certain texture to be overlapped (≤5mm, hereinafter referred to as overlapping point), the flower pattern of reproducing standards version flower pattern and its adjacent area
Texture is carried out to just, tune it is smooth vertical and horizontal, if adjust it is not straight if the later period cannot splice fusion, or the effect spliced is not
It is fine.
Amplification overlapping point, finds common reference point, has in two flower pattern of this reference point, then with design software mark
Ruler accurately indicates (error≤0.3mm), mobile replacement area flower pattern, allow the overlapping point of its most significant texture control with just now
The texture of positioning overlaps, and blank splicing is completed, according to blank quality settings software emergence value (according to specific blank effect
It is fixed to need, and recommending emergence value is 30), then to compare the part of grain table, delete the above-mentioned label flower pattern to be deleted chosen.
Specifically, then amplify opposite joint wood grain region, the opposite joint wood grain region on the starting floor after finding virtualization and substitution
Common reference point in the opposite joint wood grain region in region, the reference point refer to the texture in two regions in two regions
On have, that is, have general character trend wood texture, can significantly be weakened after extraction different zones overlapping revision vision difference
Sense, is then accurately indicated with design software scale, the texture of mobile replacement area, the overlapping for allowing its most significant texture to compare
Point overlaps with the texture in the texture overlapping region, completes blank splicing, sets software emergence value, then compare
The opposite joint wood grain region of replacement area is deleted in the part of grain table, i.e., by original texture that cannot achieve random opposite joint and mat formation
It deletes, will be carried out the texture that random opposite joint is mated formation and replicated and substituted the texture being deleted, by substitution and substituted
General character wood grain in textured pattern, which is extracted, to be retained, finally by " texture splicing shaping " that the institute in opposite joint wood grain region is textured complete
Portion is shaped to the duplicate effect of nature transition.
Specifically, the color of natural transitional region and full page color to be carried out to the process of Matching and modification are as follows: with full page flower pattern
It is to be matched figure layer with natural transitional region for source figure layer, selecting matching channel is source figure layer background colour, sets figure layer brightness
L (is adjusted according to specific effect, is recommended as 100) (being adjusted, being recommended as 100), Flatten Image according to specific effect with color intensity C
?.
Overall size removes the test impregnation expansion rate (including length, width) of selected base paper, obtains design size,
The length of base paper, width, diagonal linear expansivity are identical as common Two bors d's oeuveres color paper, and 0.9%- is generally on expansion rate length direction
1.3%, generally 0.8%-1.2% in width direction, according to practical length and width dimensions, diagonal line deviation≤9mm is (within 5mm most
It is good)
Must consider when design: effective decorative pattern is externally provided with length cutting telltale mark, for cutting, if panel length side
It needs to cut into several pieces upwards, then needs to successively increase design original text nature opposite joint region according to cutting demand.
3. the step of carving roller printing；The wood grain drawing carving roller printing of step 2) virtualization treated consolidated floor is existed
On color paper；
4. immersing glue process:
Glue main component: melamine resin
Spread: the quantitative 90-100% of body paper, the number of spread directly affect the combination degree of color paper and substrate,
With spread tolerance ± 5% of batch paper
Volatile matter content: external environment water content is absorbed for controlling color paper, summer external environment is moist, should control
6.0 ± 0.5%, it avoids excessively making moist, causes paper adhesion；The winter external world is dry, should control 6.5 ± 0.5%, avoid paper
Overdrying is brittle；
Procuring degree: influence overlays time and paper bond strength, too low, and it is long to overlay the time, and substrate is vulnerable to destruction,
Excessively high, paper can not effectively be combined with substrate；It is required that≤70%；It is recommended that winter control, in 10-30%, summer controls in 20-
40%, the shelf-life of gum dipped paper also can be improved in the case where not influencing paper and overlaying effect；
* key parameter: impregnation speed is determined according to the natural lateral longitudinal dilatation rate of base paper and impregnation factory breathing roller height
Degree, the breathing roller height of general 2-3m, recommendation impregnation speed are 30-60m/min；
The requirement of impregnation size: being (- 5 ,+5) mm with the length dimension deviation between the different batches gum dipped paper of money pattern, wide
Degree deviation is (- 5 ,+5) mm, and gum dipped paper length dimension deviation is (- 3 ,+5) mm in same batch, and width difference is (- 3 ,+5) mm
5. floor production process:
1, it overlays:
Position does not change when spreading paper requirement: position deviation ± 3mm, and entering press after paper need to being kept to mat formation；It is required that every 5
Minute examines a pattern paper size and substrate sizes, adjusts position of mating formation, every 15 minutes full inspection product appearance qualities in due course；
2, it cuts:
Size requirement: according to surplus needed for slotting, the size length and width deviation of every small pieces need to be controlled in ± 1mm；Every 15 points
Clock full inspection product size；
3, above-mentioned floor health: is subjected to health operation.
4, it slots:
Size requirement: assembled inspection is mated formation within every 5 minutes, and effect is primary, and length dimension deviation need to be controlled in ± 1mm, broad-ruler
Very little deviation need to be controlled in ± 0.1mm；
Product effect picture of mating formation is as shown in Figure 4.
Claims (5)
1. it is a kind of realize nature transition mat formation effect consolidated floor preparation method, characterized by the following steps:
1) the roller perimeter according to used in manufacture consolidated floor, selects the wood grain drawing an of consolidated floor to be scanned；
2) wood grain at the consolidated floor head and the tail both ends obtained to scanning blurs, using design software, in step 1) scanning
On the basis of the wood grain drawing of consolidated floor, select width for the wood grain of h1 in the head end of the consolidated floor of scanning, it is wide in tail end
Degree is the wood grain of h2, together by the wood grain duplication at both ends, forms the opposite joint wood grain region that height is h, h=h1+h2 >=2cm；
H1 >=cutting swage set+cutting surplus+mortice opening swage set+mortice opening surplus；
H2 >=cutting swage set+cutting surplus+mortice opening swage set+mortice opening surplus；
Texture finishing first is carried out to the opposite joint wood grain region on starting floor, is adjusted according to the flower pattern feature on floor progress color and thin
Save the adjustment of texture；By the texture in opposite joint wood grain region along the head end of grain direction to floor and the cut-off rule of tail end at, by
It is deep to shallow progress texture virtualization, at cut-off rule, texture is more blurred, and reaches the visual effect for realizing nature transition；
After the opposite joint wood grain region to starting floor blurs, the opposite joint wood grain region on replication initiation floor is in remaining floor
Opposite joint wood grain region, continue the adjustment of color adjustment and detail textures, until completing the opposite joint wood of last floorboard
The virtualization in line region；
3) the step of carving roller printing；By the wood grain drawing carving roller printing of step 2) virtualization treated consolidated floor in pattern
On paper；
4) the step of impregnation；It is glued on the color paper of step 3)；
5) overlay the step of；Color paper after step 4) gluing is overlayed on floor；
6) the step of cutting；The bottom plate of step 5) is required to cut according to size；
7) the step of health；The timber floor of step 6) cutting is subjected to health；
8) the step of fluting, the timber floor of step 7) health is slotted；Obtaining after fluting may be implemented nature transition
Effect of mating formation consolidated floor.
The preparation method of the consolidated floor of effect 2. realization nature transition according to claim 1 is mated formation, it is characterised in that:
Height h is subtracted to the test impregnation expansion rate bring swell value of selected base paper.
The preparation method of the consolidated floor of effect 3. realization nature transition according to claim 1 is mated formation, it is characterised in that:
In the step of wood grain to consolidated floor head and the tail both ends blurs, using design software, by the starting floor after virtualization
Opposite joint wood grain region duplication is simultaneously thrown into the opposite joint wood grain region on remaining floor, and the opposite joint wood grain region of its replacement area is cut
The h value in the opposite joint wood grain region on the starting floor after cutting and the width in region to be deleted, to be deleted being marked to be less than virtualization, really
The opposite joint wood grain region on the starting floor after protecting virtualization with the flower pattern of replacement area is textured is overlapped, the texture overlapping region
Width≤5mm, the opposite joint wood grain region on the starting floor after the virtualization of duplication and the adjacent region of its four direction
Texture carries out smooth vertical and horizontal to texture just, is made；Then amplify opposite joint wood grain region, the opposite joint wood on the starting floor after finding virtualization
Common reference point in line region and the opposite joint wood grain region of replacement area, the reference point refer to the line in two regions
The wood texture having on two regions is managed, is then accurately indicated with design software scale, the texture of mobile replacement area,
It allows the overlapping point of its most significant texture control to overlap with the texture in the texture overlapping region, completes blank and spell
It connects, sets software emergence value, then compare the part of grain table, delete the opposite joint wood grain region of replacement area.
The preparation method of the consolidated floor of effect 4. realization nature transition according to claim 1 is mated formation, it is characterised in that:
After the completion of the virtualization in opposite joint wood grain region, the wood grain figure using full page consolidated floor is source figure layer, using opposite joint wood grain region as quilt
Match layer, selecting matching channel is source figure layer background colour, sets figure layer brightness and color intensity, Flatten Image i.e. completion pair
The wood grain of consolidated floor designs.
5. a kind of consolidated floor, including wood substrate, set on the balance layer of substrate backside, set on substrate surface decorative paper layer and
Protective layer；The side of the wood floors in the longitudinal direction is provided with joint tongue, another side is provided with tenon
Slot, the joint tongue and tongue-and-groove are correspondingly arranged, it is characterised in that: nature opposite joint wood grain area is provided in the decorative paper layer
Domain.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811206278.9A CN109322461A (en) | 2018-10-17 | 2018-10-17 | It is a kind of realize nature transition mat formation effect consolidated floor preparation method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811206278.9A CN109322461A (en) | 2018-10-17 | 2018-10-17 | It is a kind of realize nature transition mat formation effect consolidated floor preparation method |
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Family
ID=65262663
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| US20060179773A1 (en) * | 2005-02-15 | 2006-08-17 | Valinge Aluminium Ab | Building Panel With Compressed Edges And Method Of Making Same |
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| CN102011478A (en) * | 2010-10-29 | 2011-04-13 | 嘉丰木业（苏州）有限公司 | Reinforced wood floor |
| CN105799031A (en) * | 2015-03-03 | 2016-07-27 | 上海菲林格尔木业股份有限公司 | Novel wood floor with surface having three-dimensional paving effect and production manner of novel wood floor |
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| CN107663935A (en) * | 2016-07-29 | 2018-02-06 | 上海劲嘉建材科技有限公司 | Herringbone splicing decoration panel and preparation method thereof |
| CN108349297A (en) * | 2015-11-02 | 2018-07-31 | 肯戴尔地板材料股份有限公司 | Plate, manufacture including end grain wood pattern include plate transaction unit, the embossing elements for the plate and the facing paper for the plate of at least one this plate for the method for the pattern of the plate |
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2018
- 2018-10-17 CN CN201811206278.9A patent/CN109322461A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060179773A1 (en) * | 2005-02-15 | 2006-08-17 | Valinge Aluminium Ab | Building Panel With Compressed Edges And Method Of Making Same |
| CN101596063A (en) * | 2008-06-05 | 2009-12-09 | 坦德斯公司 | Modular textile system |
| CN102011478A (en) * | 2010-10-29 | 2011-04-13 | 嘉丰木业（苏州）有限公司 | Reinforced wood floor |
| CN106471195A (en) * | 2014-06-18 | 2017-03-01 | 肯戴尔地板材料股份有限公司 | Panel assembly and embossing element and the decoration scraps of paper for producing this panel assembly |
| CN105799031A (en) * | 2015-03-03 | 2016-07-27 | 上海菲林格尔木业股份有限公司 | Novel wood floor with surface having three-dimensional paving effect and production manner of novel wood floor |
| CN108349297A (en) * | 2015-11-02 | 2018-07-31 | 肯戴尔地板材料股份有限公司 | Plate, manufacture including end grain wood pattern include plate transaction unit, the embossing elements for the plate and the facing paper for the plate of at least one this plate for the method for the pattern of the plate |
| CN107663935A (en) * | 2016-07-29 | 2018-02-06 | 上海劲嘉建材科技有限公司 | Herringbone splicing decoration panel and preparation method thereof |
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Address after: 201414 No. 7001 Linhai Highway, Fengxian District, Shanghai Applicant after: Flinger Home Technology Co., Ltd. Address before: 201414 No. 7001 Linhai Highway, Fengxian District, Shanghai Applicant before: Shanghai Vohringer Wood Industry Co., Ltd. |
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Application publication date: 20190212 |
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| RJ01 | Rejection of invention patent application after publication |