Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of highly-safe, filling effect of automation
The refrigerant automation filling production lines and its packaging process that rate is high, filling accuracy is good and filling qualification rate is high.
The technical scheme of the present invention is realized as follows: a kind of refrigerant automates filling production lines, it is characterised in that: packet
Filling bottle (100) is included, the pallet (101) for placing filling bottle (100), the charging conveyer frames (1) of pallet (101) is used for transmission and sets
Set charging conveyer frames (1) side filling rack (2) annular in shape, the filling rack (2) and feed conveyer frames (1) it
Between be respectively arranged with feeding conveyer frames (3) and blanking conveyer frames (4), one end of the feeding conveyer frames (3) and charging conveyer frames
(1) feed end connection, the other end extend in filling rack (2), one end of the blanking conveyer frames (4) and charging conveyer frames
(1) discharge end connection, the other end extends in filling rack (2), the charging conveyer frames (1) and feeding conveyer frames (3) it
Between be provided with for carrying the de-stacking manipulator (5) on the filling bottle (100) to feeding conveyer frames (3) on pallet (101), it is described
Several filling elements being provided in filling refrigerant to filling bottle (100) are uniformly distributed circumferentially on filling rack (2),
Filling rack (2) middle position is provided with for carrying the filling bottle (100) on feeding conveyer frames (3) to filling element
The filling conveying robot on filling filling bottle (100) to blanking conveyer frames (4) is completed on upper filling and carrying filling element
(6), the filling bottle for carrying on blanking conveyer frames (4) is provided between charging conveyer frames (1) and blanking conveyer frames (4)
(100) to the palletizing mechanical arm (7) on pallet (101) in charging conveyer frames (1).
It is preferred that are as follows: it is provided with filling tube (1001) at the top of the filling bottle (100), is provided on the filling tube (1001)
Filling switch valve (1002), the filling element include the filling mainboard (11) being arranged on filling rack (2), the filling master
It is provided on plate (11) support frame (12), support frame as described above (12) top is provided with for the filling switch valve of rotary opening and closing (1002)
Rotary switch assembly, lifting driving cylinder (13), lifting driving cylinder (13) are provided at the top of support frame as described above (12)
Output end be connected with lifting drive rod (14), the described one end of lifting drive rod (14) far from lifting driving cylinder (13) is along perpendicular
For histogram to being telescopically connected to filling head (15), the input terminal of the filling head (15) is connected separately with vacuum-pumping tube and for being passed through
The filling tube of refrigerant, the vacuum-pumping tube are connected with vacuum pumping pump far from one end of filling head, and the filling tube is far from filling
One end of head is connected with metering pump, is fixedly installed weight-scale table (21), the weight-scale table on filling mainboard (11) upper side wall
(21) top is provided with the support plate (22) for placing filling bottle (100), and the support plate (22) is by being arranged in support frame
(12) the mobile setting of traversing driving assembly on is on weight-scale table (21).
It is preferred that are as follows: the rotary switch assembly includes transversely fixed rotating electric machine of the setting on support frame (12) top
(31), the output end of the rotating electric machine (31) is transversely connected with rotary shaft (32), and the rotary shaft (32) is far from electric rotating
One end of machine (31) is fixedly connected with the clamping seat (33) for being clamped filling switch valve (1002).
It is preferred that are as follows: the traversing driving assembly includes the traversing driving cylinder (23) being fixed on support frame (12),
The output end of traversing driving cylinder (23) is connected with traversing push rod (24), and the traversing push rod (24) is far from traversing driving gas
One end of cylinder (23) is fixedly connected with support plate (22).
It is preferred that are as follows: the positioning fixation kit for stable position filling bottle is provided on the support plate (22), it is described fixed
Position fixation kit includes several positioning plates (25) being circumferentially fixed on support plate (22) upper side wall and is circumferentially fixed on branch
The output end of several positioning cylinders (26) in fagging (22) lower wall, the positioning cylinder (26) is connected by localization handspike (27)
It is connected to connecting plate (28), the side side wall upper part of connecting plate (28) towards the positioning plate (25) is fixedly connected with locating rod
(29), the one end of the locating rod (29) far from connecting plate (28) is connected with filling for squeezing fixation after positioning plate (25)
The locating piece (41) of bottle.
It is preferred that are as follows: parallel interval is provided with two auxiliary positioning bars (51) respectively for the two sides of the locating rod (29), described
One end of auxiliary positioning bar (51) is fixedly connected with locating piece (41) afterwards through positioning plate (25), and the locating piece (41) is far from even
Plastic pad (42) are provided on the side side wall of fishplate bar (28).
It is preferred that are as follows: two sliding rails (52), support plate (22) bottom are symmetrically arranged on weight-scale table (21) upper side wall
Portion is provided with sliding slot (53), and two sliding rails (52) are slidably arranged in sliding slot (53).
It is preferred that are as follows: it is provided with weighing sensor (60) on the blanking conveyer frames (4), the one of the blanking conveyer frames (4)
Side is provided with unqualified supporter (8), and the blanking conveyer frames (4) are provided with push far from the side of unqualified supporter (8)
Component, the push component include the push cylinder (62) of push platform (61) and setting in push platform (61), the push gas
The output end of cylinder (62) is connected with push rod (63), and the push rod (63) extends transversely far from the one end of push cylinder (62)
Above to blanking conveyer frames (4), the push cylinder (62) and weighing sensor (60) electrical connection.
The present invention discloses a kind of filling effects, and good, filling efficiency is high refrigerant automates the filling of filling production lines
Dress method, its step are as follows:
1), empty bottle is fed: by the pallet (101) for being mounted with filling bottle (100) by forklift transport to feeding conveyer frames (1)
On, feed the filling bottle in de-stacking manipulator (5) carrying pallet (101) between conveyer frames (1) and feeding conveyer frames (3)
(100) it is placed on feeding conveyer frames (3) to filling rack (2) and conveys;
2), carry and fix: the filling conveying robot (6) being arranged in filling rack (2) middle position transmits feeding
The filling bottle (100) sent on frame (3) is carried in the support plate (22) of filling element, the driving in positioning cylinder (26)
Under effect, the localization handspike (27) of output end connection is flexible and drives the traversing close positioning plate (25) of connecting plate (28), positions
After block (41) moves close to positioning plate (25) with connecting plate (28), drive locating rod (29) and locating piece (41) to support plate
(22) filling bottle (100) outer wall on is close, by being arranged in locating piece (41) far from the modeling on the side wall of connecting plate (28) side
The outer wall of rubber mat (42) contact filling bottle (100) carries out extruding fixation;
3), vacuum filling: the traversing push rod (24) that traversing driving cylinder (23) drives its output end to connect transversely stretches
And driving support plate (22) traversing on weight-scale table (21), support plate (22) is internal traversing to support frame (3), and drives and be placed on
The filling switch valve (1002) on empty filling bottle (100) in support plate (22) close to clamping seat (33), empty filling bottle (100) with
Support plate (22) is traversing be moved to immediately below filling head (15) (15) after, the lifting being arranged at the top of support frame (12) drives gas
The lifting drive rod (14) that cylinder (13) drives its output end to connect is flexible downwards, drives the filling of lifting drive rod (14) one end connection
Fill filling tube (1001) of the output end of head (15) to connecting at the top of filling bottle (100), clamping seat (33) and filling switch valve
(1002) it is clamped, under the driving effect of rotating electric machine (31), the rotary shaft (32) of output end connection drives clamping seat (33)
Rotation, and filling switch valve (1002) are opened, vacuum pumping pump runs and passes through vacuum-pumping tube and take out very to filling bottle (100)
Sky after completion vacuumizes, measures pump operation and is filled into filling bottle (100) after extracting refrigerant by filling tube;
4), carry blanking: weight-scale table (21) weighs the weight that filling filling bottle (100) are carried out in support plate (22) in real time
Amount, after reaching filling quality standard, metering pump filling refrigerant out of service, rotating electric machine (31) drives rotary shaft (32) band
Dynamic clamping seat (33) rotates backward, and closes filling switch valve (1002), and lifting driving cylinder (13) drives its output end to connect
Lifting drive rod (14) it is flexible upwards, and filling head (15) is driven to be mutually disengaged with filling tube (1001), in traversing driving gas
Under the driving effect of cylinder (23), traversing push rod (24) transversely stretches and support plate (22) is driven to remove support frame (12), filling
Conveying robot (6) by complete it is filling after filling bottle (100) be carried on blanking conveyer frames (4) and transmit;5), detection fills
Dress: the filling bottle (100) after completion is filling passes through weighing sensor (60) and examines during transmitting on blanking conveyer frames (4)
Filling bottle (100) quality is measured not in the range of error, transmitting electric signal to the push cylinder (62) being connected electrically, push
Cylinder (62) is run and the push rod (63) for driving its output end to connect stretches and pushes underproof filling on blanking conveyer frames (4)
It bottles (100), laterally moves to it and be arranged on the unqualified supporter (8) of blanking conveyer frames (4) side, qualified is filling
Bottle (100) continues to transmit on blanking conveyer frames (4);
6), Palletised carry: qualified filling bottle (100) is transmitted on blanking conveyer frames (4) and is conveyed close to charging transmission
Frame (1), by being arranged in blanking conveyer frames (4) and feeding palletizing mechanical arm (7) between conveyer frames (1) for blanking conveyer frames
(4) it completes filling filling bottle (100) on and is carried in charging conveyer frames (1) to carry out stacking, code on the empty stack plate (101) that transmits
Pallet (101) is moved out from charging conveyer frames (1) by fork truck after pile is complete.
It is preferred that are as follows: in step (3), the traversing push rod (24) that traversing driving cylinder (23) drives its output end to connect is along cross
To flexible and drive support plate (22) during traversing on weight-scale table (21), the sliding slot that support plate (22) is arranged by bottom
(53) it is slid along the transverse direction on weight-scale table (21) with two sliding rails (52) of the setting on weight-scale table (21) upper side wall.
By using above-mentioned technical proposal, empty filling bottle (100) is uniformly placed on pallet (101), is removed by fork truck
It is transported in charging conveyer frames (1), passes through the de-stacking manipulator (5) being arranged between charging conveyer frames (1) and feeding conveyer frames (3)
Empty filling bottle 100 on pallet (101) is carried on feeding conveyer frames (3), the empty stack plate (101) carried is transmitted in charging
Frame continues to convey on (1), and empty filling bottle 100 is transmitted in filling rack (2) by feeding conveyer frames (3), in filling rack (2)
Filling conveying robot (6) is arranged in middle position, and the filling bottle (100) on feeding conveyer frames (3) is carried to filling rack
(2) filling refrigerant is carried out in the filling element on, the filling bottle (100) after completion is filling passes through filling conveying robot (6)
It is carried on blanking conveyer frames (4), is transmitted on blanking conveyer frames (4) and is conveyed close to charging conveyer frames from filling element
(1), by being arranged in blanking conveyer frames (4) and feeding palletizing mechanical arm (7) between conveyer frames (1) for blanking conveyer frames (4)
The filling filling bottle (100) of upper completion is carried on the empty stack plate (101) transmitted in charging conveyer frames (1), is passed through after stacking is complete
Fork truck moves out pallet (101), and entire filling production procedure filling efficiency is high, it is ensured that the feeding and blowing of fast and stable,
It will be used for filling element of the filling refrigerant into filling bottle (100) and filling rack (2) annular in shape, several fillings be set
Dress unit, which is uniformly distributed circumferentially, to be arranged on filling rack (2), and circular layout effectively saves space, can maximize
Arrangement filling element for filling refrigerant into filling bottle (100), the circular layout flexibility of several filling elements is high,
Quickly the filling element of failure can be carried out after breaking down in use process to cut out maintenance replacement, remaining filling element can
Work normally, the present invention provides it is a kind of it is highly-safe, automation filling efficiency is high, filling accuracy is good and filling qualification rate is high
Refrigerant automates filling production lines and its packaging process.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As Figure 1-Figure 4, the invention discloses a kind of refrigerants to automate filling production lines, is embodied in the present invention
Example in, including filling bottle 100, place filling bottle 100 pallet 101, be used for transmission pallet 101 charging conveyer frames 1 and setting
Filling rack 2 annular in shape in charging 1 side of conveyer frames is respectively set between the filling rack 2 and charging conveyer frames 1
There are feeding conveyer frames 3 and blanking conveyer frames 4, one end of the feeding conveyer frames 3 is connect with the feed end of charging conveyer frames 1, separately
One end extends in filling rack 2, and one end of the blanking conveyer frames 4 is connect with the discharge end of charging conveyer frames 1, and the other end prolongs
It extends in filling rack 2, is provided between charging conveyer frames 1 and the feeding conveyer frames 3 filling on pallet 101 for carrying
De-stacking manipulator 5 on bottle 100 to feeding conveyer frames 3 is uniformly distributed circumferentially in the filling rack 2 and is provided with for filling
Several filling elements of the refrigerant into filling bottle 100, filling 2 middle position of rack is provided with to be passed for carrying feeding
It send and completes filling filling bottle 100 to blanking biography on filling on filling bottle 100 to the filling element on frame 3 and carrying filling element
The filling conveying robot 6 on frame 4 is sent, is provided between the charging conveyer frames 1 and blanking conveyer frames 4 and is passed for carrying blanking
Send the palletizing mechanical arm 7 on the filling bottle 100 to charging conveyer frames 1 on frame 4 on pallet 101.
By using above-mentioned technical proposal, empty filling bottle 100 is uniformly placed on pallet 101, extremely by carrying fork truck
It feeds on conveyer frames 1, it will be on pallet 101 by the de-stacking manipulator 5 being arranged between charging conveyer frames 1 and feeding conveyer frames 3
Empty filling bottle 100 be carried on feeding conveyer frames 3, the empty stack plate 101 carried continues to convey on charging conveyer frames 1, empty
Filling bottle 100 is transmitted in filling rack 2 by feeding conveyer frames 3, and filling carrying implement is arranged in filling 2 middle position of rack
Tool hand 6 will carry out filling refrigerant in filling element that the filling bottle 100 on feeding conveyer frames 3 is carried in filling rack 2,
Complete it is filling after filling bottle 100 be carried to from filling element on blanking conveyer frames 4 by filling conveying robot 6, under
It transmits and is conveyed close to charging conveyer frames 1 on material conveyer frames 4, by being arranged between blanking conveyer frames 4 and charging conveyer frames 1
Palletizing mechanical arm 7 is carried to the empty stack plate transmitted on charging conveyer frames 1 for filling filling bottle 100 is completed on blanking conveyer frames 4
On 101, pallet 101 is moved out by fork truck after stacking is complete, entire filling production procedure filling efficiency is high, it is ensured that quickly steady
Fixed feeding and blowing will be used for filling element of the filling refrigerant into filling bottle 100 and bottle placer annular in shape be arranged in
On frame 2, several filling elements, which are uniformly distributed circumferentially, to be arranged in filling rack 2, and circular layout effectively saves space,
It can maximumlly arrange that filling element is used for filling refrigerant into filling bottle 100, the circular layout spirit of several filling elements
It is active high, quickly the filling element of failure can be carried out after breaking down in use to cut out maintenance replacement, remaining
Filling element can work normally, the system that the present invention provides a kind of safeties is good, automation filling efficiency is high and filling accuracy is good
Cryogen automates filling production lines.
In the specific embodiment of the invention, filling tube 1001, the filling tube 1001 are provided at the top of the filling bottle 100
On be provided with filling switch valve 1002, the filling element includes the filling mainboard 11 being arranged in filling rack 2, described filling
Support frame 12 is provided on mainboard 11,12 top of support frame as described above is provided with the rotation for the filling switch valve 1002 of rotary opening and closing
Switch block is provided with lifting driving cylinder 13, the output end connection of the lifting driving cylinder 13 at the top of support frame as described above 12
There is lifting drive rod 14, the lifting drive rod 14 has been telescopically connected to filling far from one end of lifting driving cylinder 13 along the vertical direction
Head 15 is filled, the input terminal of the filling head 15 is connected separately with vacuum-pumping tube and the filling tube for being passed through refrigerant, the pumping
Vacuum tube is connected with vacuum pumping pump far from one end of filling head, and the filling tube is connected with metering pump far from one end of filling head,
It is fixedly installed weight-scale table 21 on 11 upper side wall of filling mainboard, is provided with above the weight-scale table 21 for placing filling bottle
100 support plate 22, the support plate 22 pass through the mobile setting of the traversing driving assembly being arranged on support frame 12 in weight-scale table
On 21.
By using above-mentioned technical proposal, filling conveying robot 6 is removed from feeding conveyer frames 3 by empty filling bottle 100
After being transported in support plate 22, traversing driving assembly driving support plate 22 laterally moves to the underface of filling head 15, and setting exists
The lifting driving cylinder 13 at 12 top of support frame drives the lifting drive rod 14 of its output end connection flexible downwards, and lifting is driven to drive
Filling tube 1001 of the output end of the filling head 15 of 14 one end of lever connection to 100 top of filling bottle is connected, is arranged in support frame
The rotary switch assembly on 12 tops drives the filling switch valve 1002 of Unscrew, and vacuum pumping pump runs and passes through vacuum-pumping tube to filling
Bottling 100 is vacuumized, and after completion vacuumizes, is measured pump operation and is filled into filling bottle after extracting refrigerant by filling tube
In 100, weight-scale table 21 is fixedly installed on filling 11 upper side wall of mainboard, weight-scale table 21 weighs carry out in support plate 22 in real time
The weight of filling filling bottle 100, so that it is determined that filling quality, after the quality standard for reaching filling, metering pump stops fortune
The filling refrigerant of row, rotary switch assembly drive the filling switch valve 1002 of rotary closing, and lifting driving cylinder 13 drives its output
It holds the lifting drive rod 14 of connection flexible upwards, and filling head 15 is driven to be mutually disengaged with filling tube 1001, in traversing driving group
Under the driving effect of part, support plate 22 is traversing to outside support frame 3, filling conveying robot 6 by complete it is filling after filling bottle 100
It is carried on blanking conveyer frames 4 and is transmitted, the integrated filling efficiency of filling element is high, monitors in real time in pouring process filling
Quality, guarantee the accuracy of filling refrigerant, guarantee it is filling does not occur few filling, the phenomenon that filling in place more, filling effect is good.
In the specific embodiment of the invention, the rotary switch assembly includes that transversely consolidating for 12 top of support frame is arranged in
Fixed rotating electric machine 31, the output end of the rotating electric machine 31 are transversely connected with rotary shaft 32, and the rotary shaft 32 is far from rotation
One end of rotating motor 31 is fixedly connected with the clamping seat 33 for being clamped filling switch valve 1002.
By using above-mentioned technical proposal, under the driving effect of traversing driving assembly, support plate 22 is to inside support frame 3
It is traversing, and drive the filling switch valve 1002 on the empty filling bottle 100 being placed in support plate 22 close to clamping seat 33, it is empty filling
After bottle 100 is moved to immediately below filling head 15 as support plate 22 is traversing, clamping seat 33 and filling switch valve 1002 are clamped, and are being revolved
Under the driving effect of rotating motor 31, the rotary shaft 32 of output end connection drives clamping seat 33 to rotate, and opens filling switch valve
1002, vacuum pumping pump runs and passes through vacuum-pumping tube and vacuumizes to filling bottle 100, after completion vacuumizes, measures pump operation
And by being filled into filling bottle 100 after filling tube extraction refrigerant, after completion is filling, rotating electric machine 31 drives 32 band of rotary shaft
Dynamic clamping seat 33 rotates backward, and closes filling switch valve 1002.
In the specific embodiment of the invention, the traversing driving assembly includes the traversing drive being fixed on support frame 12
It takes offence cylinder 23, the output end of the traversing driving cylinder 23 is connected with traversing push rod 24, and the traversing push rod 24 is far from traversing drive
Take offence one end of cylinder 23 is fixedly connected with support plate 22.
By using above-mentioned technical proposal, after empty filling bottle 100 is placed into support plate 22, by traversing driving gas
Cylinder 23 drives the traversing push rod 24 of its output end connection transversely to stretch and drive support plate 22 traversing on weight-scale table 21, supports
Plate 22 is traversing and carries out vacuum pumping loading refrigerant to moving close to immediately below filling head 15, complete it is filling after, in traversing driving
Under the driving effect of cylinder 23, traversing push rod 24 transversely stretches and support plate 22 is driven to remove support frame 12, facilitates filling remove
Transport the carrying of manipulator 6.
In the specific embodiment of the invention, the positioning for stable position filling bottle 100 is provided in the support plate 22
Fixation kit, the positioning fixation kit include several positioning plates 25 being circumferentially fixed on 22 upper side wall of support plate and along week
To several positioning cylinders 26 being fixed in 22 lower wall of support plate, the output end of the positioning cylinder 26 passes through localization handspike 27
It is connected with connecting plate 28, the side side wall upper part of the connecting plate 28 towards positioning plate 25 is fixedly connected with locating rod 29, described
The one end of locating rod 29 far from connecting plate 28 is connected with the locating piece 41 for squeezing fixed filling bottle after positioning plate 25.
By using above-mentioned technical proposal, it is carried to further increase filling bottle 100 by filling conveying robot 6
Stability after in support plate 22 makes 100 relative support plate 22 of filling bottle in pouring process keep stablizing, in support plate 22
It does not shift in traversing process, prevents from influencing filling precision, influence filling effect, in support plate 22
It is provided with the positioning fixation kit for stable position filling bottle 100, positioning fixation kit includes circumferentially being fixed on support plate
Several positioning plates 25 on 22 upper side walls and several positioning cylinders 26 being circumferentially fixed in 22 lower wall of support plate, are positioning
Under the driving effect of cylinder 26, the localization handspike 27 of output end connection is flexible and drives the traversing close positioning plate of connecting plate 28
25, it is fixedly connected with locating rod 29 in the side side wall upper part of connecting plate 28 towards positioning plate 25, locating rod 29 is far from connecting plate
28 one end is connected with locating piece 41 after running through positioning plate 25, and locating piece 41 is after connecting plate 28 moves close to positioning plate 25, band
Dynamic 100 outer wall of filling bottle of locating rod 29 and locating piece 41 in support plate 22 carries out extruding fixation, and several positioning plates 25 are along week
To being fixed in support plate 22, the fixed effect to filling bottle 100 ensure that, ensure that the steady of filling bottle 100 in pouring process
It is qualitative, the phenomenon that being not in leakage of refrigerant, improve the filling safety of refrigerant.
In the specific embodiment of the invention, parallel interval is provided with two auxiliary positionings respectively for the two sides of the locating rod 29
One end of bar 51, the auxiliary positioning bar 51 is fixedly connected after positioning plate 25 with locating piece 41, and the locating piece 41 is separate
Plastic pad 42 is provided on the side side wall of connecting plate 28.
By using above-mentioned technical proposal, in the two sides of locating rod 29, parallel interval is provided with two auxiliary positioning bars respectively
51, one end of auxiliary positioning bar 51 is fixedly connected after positioning plate 25 with locating piece 41, for improving locating rod 29 traversing
During driving locating piece 41 to squeeze fixed filling bottle, the relative stability of locating piece 41 guarantees the strong of fixed filling bottle 100
Effect is spent, plastic pad 42 is provided on side side wall of the locating piece 41 far from connecting plate 28, is contacted by plastic pad 42 filling
The outer wall of bottle 100 prevents from destroying the outer wall of filling bottle 100 during fixed filling bottle 100.
In the specific embodiment of the invention, two sliding rails 52, the branch are symmetrically arranged on 21 upper side wall of weight-scale table
22 bottom of fagging is provided with sliding slot 53, and two sliding rails 52 are slidably arranged in sliding slot 53.
By using above-mentioned technical proposal, two sliding rails 52, support plate 22 are symmetrically arranged on 21 upper side wall of weight-scale table
Bottom is provided with sliding slot 53, and two sliding rails 52 are slidably arranged in sliding slot 53, thus in support plate 22 with traversing driving assembly
During laterally moving under driving, the traversing stability of support plate 22 is improved, to improve filling head 15 and filling tube 1001
The precision of docking improves filling precision.
In the specific embodiment of the invention, weighing sensor 60, the blanking transmission are provided on the blanking conveyer frames 4
The side of frame 4 is provided with unqualified supporter 8, and the blanking conveyer frames 4 are provided with push far from the side of unqualified supporter 8
Component, the push component include the push cylinder 62 for pushing platform 61 and being arranged on push platform 61, the push cylinder 62
Output end is connected with push rod 63, and the push rod 63 extends transversely into blanking conveyer frames 4 far from one end of push cylinder 62
Top, the push cylinder 62 and weighing sensor 60 are electrically connected.
By using above-mentioned technical proposal, in order to guarantee to complete it is filling after the obtained filling quality of filling bottle 100, will not
There are the quality problems of leakage, weighing sensor 60, the filling bottle obtained after completion is filling are provided on blanking conveyer frames 4
100 on blanking conveyer frames 4 during transmitting, and detects that quality not in the range of error, passes by weighing sensor 60
Electric signal is passed to the push cylinder 62 being connected electrically, push cylinder 62 is run and the push rod 63 for driving its output end to connect is stretched
It contracts and pushes underproof filling bottle 100 on blanking conveyer frames 4, laterally move to it and 4 side of blanking conveyer frames is set
Again filling is carried out on unqualified supporter 8, after inspection, guarantees that the filling whole quality of production, filling qualification rate are high.
The present invention discloses a kind of filling effects, and good, filling efficiency is high refrigerant automates the filling of filling production lines
Dress method, in the specific embodiment of the invention, its step are as follows:
1), empty bottle is fed: the pallet 101 for being mounted with filling bottle 100 is extremely fed on conveyer frames 1 by forklift transport, into
De-stacking manipulator 5 between material conveyer frames 1 and feeding conveyer frames 3 carries the filling bottle 100 on pallet 101 and is placed into feeding transmission
It is conveyed on frame 3 to filling rack 2;
2), carry and fix: the filling conveying robot 6 that filling 2 middle position of rack is arranged in will be on feeding conveyer frames 3
The filling bottle 100 sent is carried in the support plate 22 of filling element, under the driving effect of positioning cylinder 26, output
The localization handspike 27 of end connection is flexible and drives the traversing close positioning plate 25 of connecting plate 28, and locating piece 41 is mobile with connecting plate 28
After positioning plate 25, drives 100 outer wall of filling bottle of locating rod 29 and locating piece 41 in support plate 22 close, pass through setting
Extruding fixation is carried out in the outer wall that locating piece 41 contacts filling bottle 100 far from the plastic pad 42 on 28 side side wall of connecting plate;
3), vacuum filling: the traversing push rod 24 that traversing driving cylinder 23 drives its output end to connect transversely stretches and band
Dynamic support plate 22 is traversing on weight-scale table 21, and support plate 22 is traversing to 3 inside of support frame, and drives and be placed in support plate 22
For filling switch valve 1002 on empty filling bottle 100 close to clamping seat 33, empty filling bottle 100 is moved to filling as support plate 22 is traversing
After filling immediately below head 15, the lifting driving cylinder 13 that 12 top of support frame is arranged in drives the lifting drive rod of its output end connection
14 is flexible downwards, drives filling of the output end of the filling head 15 of lifting 14 one end of drive rod connection to 100 top of filling bottle is connected
Tubulature 1001, clamping seat 33 and filling switch valve 1002 are clamped, under the driving effect of rotating electric machine 31, output end connection
Rotary shaft 32 drives clamping seat 33 to rotate, and opens filling switch valve 1002, and vacuum pumping pump runs and passes through vacuum-pumping tube to filling
Bottling 100 is vacuumized, and after completion vacuumizes, is measured pump operation and is filled into filling bottle after extracting refrigerant by filling tube
In 100;
4), carry blanking: weight-scale table 21 weighs the weight that filling filling bottle 100 is carried out in support plate 22 in real time, reaches
To after filling quality standard, metering pump filling refrigerant out of service, rotating electric machine 31 drives rotary shaft 32 to drive clamping seat
33 rotate backward, and close filling switch valve 1002, and lifting driving cylinder 13 drives the lifting drive rod 14 of its output end connection
It is flexible upwards, and filling head 15 is driven to be mutually disengaged with filling tube 1001, it is traversing under the driving effect of traversing driving cylinder 23
Push rod 24 transversely stretch and drive support plate 22 remove support frame 12, filling conveying robot 6 by complete it is filling after it is filling
Bottle 100, which is carried on blanking conveyer frames 4, to be transmitted;
5), detect filling: the filling bottle 100 after completion is filling passes through weighing during transmitting on blanking conveyer frames 4
Sensor 60 detects 100 mass of filling bottle not in the range of error, transmits electric signal to the push cylinder being connected electrically
62, push cylinder 62 is run and the push rod 63 for driving its output end to connect is stretched and pushed underproof on blanking conveyer frames 4
Filling bottle 100 laterally moves to it on unqualified supporter 8 that 4 side of blanking conveyer frames is arranged in, qualified filling bottle
100 continue to transmit on blanking conveyer frames 4;
6), Palletised carry: qualified filling bottle 100 is transmitted on blanking conveyer frames 4 and is conveyed close to charging conveyer frames 1,
It will be completed on blanking conveyer frames 4 by the palletizing mechanical arm 7 being arranged between blanking conveyer frames 4 and charging conveyer frames 1 filling
Filling bottle 100 is carried on the empty stack plate 101 transmitted on charging conveyer frames 1 and carries out stacking, passes through fork truck after stacking is complete for pallet
101 move out from charging conveyer frames 1.
In the specific embodiment of the invention, in step (3), traversing driving cylinder 23 drives the traversing of its output end connection
Push rod 24 transversely stretches and drives support plate 22 during traversing on weight-scale table 21, the cunning that support plate 22 is arranged by bottom
Slot 53 and two sliding rails 52 being arranged on 21 upper side wall of weight-scale table slide along the transverse direction on weight-scale table 21.
By using above-mentioned technical proposal, empty filling bottle 100 is uniformly placed on pallet 101, extremely by carrying fork truck
It feeds on conveyer frames 1, it will be on pallet 101 by the de-stacking manipulator 5 being arranged between charging conveyer frames 1 and feeding conveyer frames 3
Empty filling bottle 100 be carried on feeding conveyer frames 3, the empty stack plate 101 carried continues to convey on charging conveyer frames 1, empty
Filling bottle 100 is transmitted in filling rack 2 by feeding conveyer frames 3, and filling carrying implement is arranged in filling 2 middle position of rack
Tool hand 6 will carry out filling refrigerant in filling element that the filling bottle 100 on feeding conveyer frames 3 is carried in filling rack 2,
Complete it is filling after filling bottle 100 be carried to from filling element on blanking conveyer frames 4 by filling conveying robot 6, under
It transmits and is conveyed close to charging conveyer frames 1 on material conveyer frames 4, by being arranged between blanking conveyer frames 4 and charging conveyer frames 1
Palletizing mechanical arm 7 is carried to the empty stack plate transmitted on charging conveyer frames 1 for filling filling bottle 100 is completed on blanking conveyer frames 4
On 101, pallet 101 is moved out by fork truck after stacking is complete, entire filling production procedure filling efficiency is high, it is ensured that quickly steady
Fixed feeding and blowing will be used for filling element of the filling refrigerant into filling bottle 100 and bottle placer annular in shape be arranged in
On frame 2, several filling elements, which are uniformly distributed circumferentially, to be arranged in filling rack 2, and circular layout effectively saves space,
It can maximumlly arrange that filling element is used for filling refrigerant into filling bottle 100, the circular layout spirit of several filling elements
It is active high, quickly the filling element of failure can be carried out after breaking down in use to cut out maintenance replacement, remaining
Filling element can work normally, and the present invention provides a kind of highly-safe, automation filling efficiency height, filling accuracy are good and filling
Qualification rate high refrigerant automation filling production lines and its packaging process.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.