CN109319581A - A kind of reel system of fully automatic high-speed layer winder - Google Patents
A kind of reel system of fully automatic high-speed layer winder Download PDFInfo
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- CN109319581A CN109319581A CN201811490326.1A CN201811490326A CN109319581A CN 109319581 A CN109319581 A CN 109319581A CN 201811490326 A CN201811490326 A CN 201811490326A CN 109319581 A CN109319581 A CN 109319581A
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- shaft
- coiling
- main shaft
- dividing disc
- bearing
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- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 230000011218 segmentation Effects 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 70
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 31
- 229920002554 vinyl polymer Polymers 0.000 claims description 31
- 238000009434 installation Methods 0.000 claims description 24
- 230000001360 synchronised effect Effects 0.000 claims description 21
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 2
- 238000004804 winding Methods 0.000 abstract description 10
- 238000010276 construction Methods 0.000 abstract description 4
- 238000003466 welding Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
- B65H54/20—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers forming multiple packages
- B65H54/205—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers forming multiple packages the winding material being continuously transferred from one bobbin to the adjacent one
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/74—Driving arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/044—Continuous winding apparatus for winding on two or more winding heads in succession
- B65H67/048—Continuous winding apparatus for winding on two or more winding heads in succession having winding heads arranged on rotary capstan head
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Winding Of Webs (AREA)
Abstract
A kind of reel system of fully automatic high-speed layer winder belongs to winding device technical field, including multistation divides disc mechanism；The multistation divides disc mechanism, including dividing disc, dividing disc main shaft；The dividing disc main shaft is arranged in dividing disc and is fixedly connected with dividing disc；The dividing disc main axis is installed on rack；The dividing disc is provided with 2 or more stations, is rotatably equipped with coiling shaft on each station.The multistation segmentation disc mechanism further includes divider and divider servo motor；The divider is connected with dividing disc main shaft and divider servo motor；Dividing disc main shaft uses cantilever design or both ends support construction.Since this equipment is provided with multiple station coordinations: when station coiling (take-up), remaining station can complete disk and or lower wall, greatly improve take-up winding efficiency.
Description
Technical field
The invention belongs to winding device technical field, in particular to a kind of reel system of fully automatic high-speed layer winder.
Background technique
In the production process of Welding Wire Protected by Carbon Dioxide Gas, the welding wire in deep bid I-beam wheel is needed according to standard weights
In subpackage to welding wire vinyl disc, to complete the subpackage process of welding wire.Layer winder also known as essence around machine, wrapping machine, twine disk machine, be by
Welding Wire Protected by Carbon Dioxide Gas or other tinsels are wound into the equipment on vinyl disc from subpackage in deep bid I-beam wheel.
Traditional layer winder, by a take-up main shaft drives plastics disc spins, when vinyl disc winds welding wire or other metals
Silk thread finishes, and needs to stop to wind, and is accomplished manually extension " pintle ", the vinyl disc of mutual disassembly's winding；Next sky is installed again
Vinyl disc is accomplished manually extension " head hook ", can just continue the layer of subsequent cycle around.Frequent disassembly, clamping welding wire vinyl disc,
The take-up time of layer winder, take-up inefficiency are occupied, and labor intensity of workers is big.
Summary of the invention
Place in view of above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a kind of fully automatic high-speed layer winders
Reel system.
In order to achieve the above object, this invention takes technical solutions below.
A kind of reel system of fully automatic high-speed layer winder, including multistation divide disc mechanism；The multistation dividing disc
Mechanism, including dividing disc, dividing disc main shaft；The dividing disc main shaft is arranged in dividing disc and is fixedly connected with dividing disc；It is described
Dividing disc main axis is installed on rack；The dividing disc is provided with 2 or more stations, be rotatably equipped on each station around
Line shaft.The multistation segmentation disc mechanism further includes divider and divider servo motor；The divider is connected with point
Cut disk main shaft and divider servo motor；Dividing disc main shaft uses cantilever design or both ends support construction.
For the rotational installation of dividing disc main shaft left end in left frame, the right rotational installation is in right rack and connects divider；
The left frame top and right upper rack gap setting form the space of accommodating dividing disc；The divider is fixedly installed in
Rack；Dividing disc main shaft left end is arranged with dividing disc main shaft left bearing；It is set between dividing disc main shaft left bearing and left frame
It is equipped with dividing disc main shaft left shaft holder；Dividing disc main shaft right bearing is arranged on the right of the dividing disc main shaft；Dividing disc main shaft is right
Dividing disc main shaft right bearing seat is provided between bearing and right rack.
The dividing disc is provided with 2 ~ 7 stations, and a coiling shaft is rotatably equipped on each station；The coiling turns
Axis is angularly distributed in dividing disc centered on dividing disc main shaft；The coiling shaft is in hollow cylindric；Coiling shaft is horizontal
To setting, inside is inserted with clutch stick；The coiling shaft inner wall is provided with lateral sliding groove, the clutch stick outer wall setting
There is the first clutch key for being embedded at sliding groove；The coiling shaft outer wall is fixedly installed left card convex and right card convex；The coiling
Roll bearing sleeve, coiling left bearing and coiling right bearing are provided between shaft and dividing disc；The coiling shaft left side is exposed
In dividing disc, to wear vinyl disc；The roll bearing sleeve outer wall is fixed on dividing disc, inner wall card touch coiling left bearing and around
Line right bearing；Inner ring contacts left card convex on the left of the coiling left bearing, and right side outer ring contacts roll bearing sleeve；The coiling right axle
It holds left side outer ring and contacts roll bearing sleeve, right side contacts right card convex；Vinyl disc is sheathed on the left of coiling shaft, the vinyl disc side
Face opens up pin hole；The coiling shaft outer wall fixing sleeve is equipped with right driver plate；It is fixedly installed on the left of the right driver plate to insert
Set on the finger of vinyl disc pin hole；Left card convex contacts right driver plate；Horizontal bullet is provided between the coiling shaft and clutch stick
Spring；The spring left end contacts the protrusion of clutch stick outer wall, and right end contacts coiling shaft.
A kind of reel system of fully automatic high-speed layer winder, further includes main drive gear；The main drive gear includes passing
Dynamic servo motor, transmission main shaft, right transmission mechanism；Shaft coupling is installed between the transmission main shaft and actuator servo motor；Institute
It states actuator servo motor and is fixedly installed in rack；The transmission main shaft rotational installation is in rack；The transmission main shaft is installed on biography
The output end of dynamic servo motor；Described right transmission mechanism one end connects transmission main shaft, and the other end is connect with coiling rotating shaft clutch formula.
The right transmission mechanism includes right driving pulley, right synchronous belt, right passive belt wheel and right linkage shaft；The right master
Movable belt pulley is fixedly installed in transmission main shaft, and the right passive belt wheel is fixedly installed in right linkage shaft；Described right synchronous belt one end
Connect right driving pulley, the right passive belt wheel of other end connection；The right linkage shaft rotational installation in right rack and with coiling work
The clutch stick coaxial arrangement of position；The right linkage shaft and clutch stick be can disengaging type connect；The clutch stick right end sliding is embedding
Set on right linkage shaft, the clutch stick right end is provided with the second clutch key of protrusion；The right linkage shaft inner wall is provided with
To be embedded the clutch slot of the second clutch key.
The main drive gear further includes Left Drive mechanism, and the Left Drive mechanism includes left driving wheel, left synchronous belt, a left side
Follower, breadth sliding panel；Underdrive sliding sleeve is provided between the left driving wheel and transmission main shaft；Outside the transmission main shaft
Wall is fixedly installed the lower positioning key of protrusion；The underdrive sliding sleeve is sheathed on transmission main shaft, and its inner wall is axially provided with
To be embedded the lower slider slot of lower positioning key；The left driving wheel is arranged and is fixed on underdrive sliding sleeve；The underdrive is sliding
Dynamic set and the rotation connection of breadth sliding panel；Be provided between the underdrive sliding sleeve and breadth sliding panel breadth lower bearing sleeve,
Right bearing under left bearing, breadth under breadth；Under the breadth under left bearing, breadth right bearing be set to breadth lower bearing sleeve and under
It is driven between sliding sleeve, the breadth lower bearing sleeve is fixedly connected with breadth sliding panel.
Described left synchronous belt one end connects left driving wheel, and the other end connects left follower；The left follower is fixedly mounted
In Left-wing Federation's turn axis；Left-wing Federation's turn axis right end is provided with left driver plate；Left-wing Federation's turn axis rotational installation is slided in upper transmission
Dynamic set；The upper transmission sliding sleeve is fixedly connected with breadth sliding panel, and upper transmission sliding sleeve is slidably connected with left frame；It is described
Transmission left bearing and upper transmission right bearing are provided between Left-wing Federation's turn axis and upper transmission sliding sleeve；The upper transmission sliding sleeve
Sliding seat is provided between left frame；The sliding seat is fixedly installed in left frame, and upper transmission sliding sleeve and sliding seat are sliding
Dynamic connection.
The Left Drive mechanism further includes ejecting mechanism；The ejecting mechanism, including cylinder, plunger tip, V-type connecting rod, right company
Bar；The rotational cylinder is installed on left frame；The plunger tip is installed on the output end of cylinder；The V-type connecting rod is in the shape of the letter V, left
End rotational installation is rotatablely installed in left frame, right end in plunger tip；The right connecting rod left end rotational installation is turned in the middle part of V-type connecting rod
Point, right end are rotatablely installed in breadth sliding panel.
With the promotion of national " made in China 2025 ", while for the intelligence of welding wire production factory, we have invented
The reel system of this fully automatic high-speed layer winder.
This equipment has broken the mode of the single take-up wire winding of traditional welding wire coil winding machine, has also broken and has needed manual operation
The mode of (upper blank panel, hangs pintle, unloads disk manually hanging head hook), using the mutually coordinated work of multistation plastic disk, thus greatly
It improves work efficiency, facilitates subsequent handling is (automatic) under unattended to complete.
Since this equipment is provided with multiple station coordinations: when station coiling (take-up), remaining station can be complete
Cheng Shangpan and or lower wall greatly improve the efficiency of take-up winding.
Detailed description of the invention
Fig. 1 is top view of the invention；
Fig. 2 is the face A-A cross-sectional view in Fig. 1；
Fig. 3 is the face B-B cross-sectional view in Fig. 1；
Fig. 4 is the face C-C cross-sectional view in Fig. 1；
Fig. 5 is the structural schematic diagram of ejecting mechanism；
In figure: dividing disc A001, dividing disc principal axis A 002, divider A003, divider servo motor A004,
Dividing disc main shaft left bearing A005, dividing disc main shaft left shaft holder A006, dividing disc main shaft right bearing A007, dividing disc master
Axis right bearing seat A008, coiling shaft A009, clutch stick A010, the first clutch key A011, left card convex A012, right card convex A013,
Roll bearing sleeve A014, coiling left bearing A015, coiling right bearing A016, the second clutch key A017, spring A018, vinyl disc
A019, right driver plate A020, finger A021,
Actuator servo motor B001, transmission main shaft B002, shaft coupling B003,
Right driving pulley B101, right synchronous belt B102, right passive belt wheel B103, right linkage shaft B104,
Lower positioning key B201, underdrive sliding sleeve B202, left driving wheel B203, left synchronous belt B204, left follower B205, breadth
Right bearing B209 under left bearing B208, breadth under sliding panel B206, breadth lower bearing sleeve B207, breadth, Left-wing Federation turn axis B210,
Left driver plate B211, upper transmission sliding sleeve B212, upper transmission left bearing B213, upper transmission right bearing B214, sliding seat B215,
Cylinder B301, plunger tip B302, V-type connecting rod B303, right connecting rod B304,
Left frame C001, right rack C002.
Specific embodiment
With reference to the accompanying drawing, invention is further described in detail.
A kind of reel system of fully automatic high-speed layer winder, including multistation segmentation disc mechanism and main drive gear.
As depicted in figs. 1 and 2, the multistation divides disc mechanism, including dividing disc A001, dividing disc principal axis A 002, point
Cutter A003 and divider servo motor A004；The dividing disc principal axis A 002 is arranged in dividing disc A001 and and dividing disc
A001 is fixedly connected；The rotational installation of dividing disc principal axis A 002 is in rack；The divider A003 is connected with dividing disc main shaft
A002 and divider servo motor A004.
In divider under the driving of servo motor A004, divider A003 drives dividing disc by dividing disc principal axis A 002
A001 turns an angle, to reset the specific location of all stations on dividing disc A001.In the present solution, dividing disc main shaft
A002 and divider servo motor A004 can be two components, be also possible to the combiner of integral type.
Present apparatus dividing disc principal axis A 002 uses cantilever design or both ends support construction.
When dividing disc principal axis A 002 is using cantilever design, rotational installation is in right rack on the right of the dividing disc principal axis A 002
C002 simultaneously connects divider A003, and the divider A003 is fixedly installed in rack.
When dividing disc principal axis A 002 uses both ends support construction, 002 left end of the dividing disc principal axis A rotational installation is in left machine
Frame C001, the right rotational installation is in right rack C002 and connects divider A003.The top the left frame C001 and right rack
The setting of C002 upper gap, forms the space of accommodating dividing disc A001；The divider A003 is fixedly installed in rack.Rack packet
Include left frame C001, right rack C002.The left frame C001 and right rack C002 are opposing stationary, and the two can be integral type knot
Structure is also possible to be fixedly installed in the separate structure of big machine.When dividing disc principal axis A 002 uses the structure of both ends support
When, while driving dividing disc A001 rotation, 002 both ends of dividing disc principal axis A greatly improve by the active force of rack
The force structure of dividing disc principal axis A 002 keeps mechanism operating more stable, and makes dividing disc A001 and dividing disc main shaft
A002 more accurate positioning, stress equalization when rotation avoid the occurrence of the circular runout of similar cantilever design.
As shown in figure 3, further, 002 left end of dividing disc principal axis A is arranged with dividing disc main shaft left bearing A005；Point
It cuts and is provided with dividing disc main shaft left shaft holder A006 between disk main shaft left bearing A005 and left frame C001；The dividing disc main shaft
Outer ring contacts dividing disc main shaft left shaft holder A006 on the left of left bearing A005, and right side inner ring contacts dividing disc principal axis A 002；Segmentation
Disk main shaft left bearing A005 plays position-limiting action to 002 left end of dividing disc principal axis A；It is arranged on the right of the dividing disc principal axis A 002
Dividing disc main shaft right bearing A007；Dividing disc main shaft right axle is provided between dividing disc main shaft right bearing A007 and right rack C002
Hold an A008；Inner ring contacts dividing disc principal axis A 002 on the left of the dividing disc main shaft right bearing A007, and right side outer ring contacts segmentation
Disk main shaft right bearing seat A008, plays position-limiting action to 002 right end of dividing disc principal axis A.Bearing described in text of the statement
And bearing block, for illustrating rotation and position limiting structure between component, not for the limitation of the structure, other of this field are normal
The equivalent technologies mean of rule, such as bearing holder (housing, cover) is omitted, bearing is directly mounted at rack, and bearing outer end is positioned with boring cover, should also be contained
Lid is within the scope of protection of this application.
The dividing disc A001 is provided with 2 ~ 7 stations, and coiling shaft A009 is rotatably equipped on each station；It is described
Coiling shaft A009 is angularly distributed in dividing disc A001 centered on dividing disc principal axis A 002.Preferably, the dividing disc
A001 is provided with 3 stations, and a coiling shaft A009 is rotatably equipped on each station, therefore shares 3 coiling shaft A009；
At this point, when the vinyl disc on the coiling shaft A009 of a station is in winding operation, other two station can respectively into
Disk operation and lower wall operation on row.Therefore, this equipment has greatly saved the take-up time, improves take-up efficiency.As another
Preferably, when dividing disc A001 is provided with 2 stations, the vinyl disc on the coiling shaft A009 of a station is in winding operation to kind
When, another station can carry out unloading disk operation and the operation of upper disk.When dividing disc A001 is provided with 4 or more stations, a work
When vinyl disc on the coiling shaft A009 of position is in winding operation, remaining station can carry out unloading disk operation and upper disk behaviour on demand
Make.
Further, the coiling shaft A009 is in hollow cylindric；Coiling shaft A009 is laterally arranged, and inside is inserted with
Clutch stick A010；The coiling shaft A009 inner wall is provided with lateral sliding groove, and the clutch stick A010 outer wall is provided with embedding
Set on the first clutch key A011 of sliding groove.Clutch stick A010 can slide laterally relative to coiling shaft A009, meanwhile, clutch stick
When A010 is rotated, structure is set by the card of sliding groove and the first clutch key A011, coiling shaft A009 is driven to rotate synchronously.
Specifically, the coiling shaft A009 outer wall is fixedly installed left card convex A012 and right card convex A013；The coiling
Roll bearing sleeve A014, coiling left bearing A015 and coiling right bearing A016 are provided between shaft A009 and dividing disc A001；
The left side coiling shaft A009 exposes to dividing disc A001, to wear vinyl disc A019；Outside the roll bearing sleeve A014
Wall is fixed on dividing disc A001, and inner wall card touches coiling left bearing A015 and coiling right bearing A016；The coiling left bearing A015
Left side inner ring contacts left card convex A012, and right side outer ring contacts roll bearing sleeve A014；Outer ring on the left of the coiling right bearing A016
Roll bearing sleeve A014 is contacted, right side contacts right card convex A013.The setting of bearing and bearing block, realize coiling shaft A009 and
Rotary spacing between dividing disc A001: coiling shaft A009 had not only been able to achieve relative to dividing disc A001 rotation, but also was able to achieve phase
For dividing disc A001 axially position.
Vinyl disc A019 is sheathed on the left of coiling shaft A009, and the side the vinyl disc A019 opens up pin hole；It is described around
Line shaft A009 outer wall fixing sleeve is equipped with right driver plate A020；It is fixedly installed on the left of the right driver plate A020 to be inserted in plastics
The finger A021 of disk A019 pin hole；Left card convex A012 contacts right driver plate A020, plays the role of the right driver plate A020 of limit.Work as plastics
When disk A019 is by active force to the right, right driver plate A020 is bonded on the right side of vinyl disc A019, finger A021 is inserted in plastics
Disk A019 pin hole rotates synchronously vinyl disc A019, right driver plate A020 and coiling shaft A009.
Horizontal spring A018 is provided between the coiling shaft A009 and clutch stick A010；The left end the spring A018
The protrusion of clutch stick A010 outer wall is contacted, right end contacts coiling shaft A009.Under the action of spring A018, clutch stick A010 has
A kind of trend being moved to the left.When clutch stick A010 is not by active force to the right, clutch stick A010 and right linkage turn
Axis B104 is to be detached from, and at this moment dividing disc A001 is rotary, can reset station.
As shown in figures 1 and 3, the main drive gear includes actuator servo motor B001, transmission main shaft B002, right transmission
Mechanism and Left Drive mechanism.
Transmission main shaft B002 is installed on the output end of actuator servo motor B001.Preferably, the transmission main shaft B002
Shaft coupling B003 is installed between actuator servo motor B001.The actuator servo motor B001 is fixedly installed in rack；Institute
Transmission main shaft B002 rotational installation is stated in rack.
The right transmission mechanism includes right driving pulley B101, right synchronous belt B102, right passive belt wheel B103 and right linkage
Shaft B104；The right driving pulley B101 is fixedly installed in transmission main shaft B002, and the right passive belt wheel B103 is fixedly mounted
In right linkage shaft B104；Described one end right synchronous belt B102 connects right driving pulley B101, the right passive belt wheel of other end connection
B103；The right linkage shaft B104 rotational installation is coaxially disposed in right rack C002 and with the clutch stick A010 of coiling station；
The right linkage shaft B104 and clutch stick A010 be can disengaging type connect.Specifically, the clutch stick A010 right end sliding is embedding
Set on right linkage shaft B104, the clutch stick A010 right end is provided with the second clutch key A017 of protrusion；The right linkage turns
Axis B104 inner wall is provided with the clutch slot to be embedded the second clutch key A017.
The working principle mode of right transmission mechanism is as follows, when actuator servo motor B001 movement, drives transmission main shaft B002
Rotation, right driving pulley B101 synchronous rotary.Right driving pulley B101 drives right passive belt wheel B103 by right synchronous belt B102
Rotation, right linkage shaft B104 synchronous rotary.When clutch stick A010 is under the action of power to the right, clutch stick A010 right end is embedded at
Right linkage shaft B104, the second clutch key A017 are embedded at clutch slot, so that right linkage shaft B104 drives clutch stick
A010 rotation.
The Left Drive mechanism, including left driving wheel B203, left synchronous belt B204, left follower B205, breadth sliding panel
B206 and ejecting mechanism.
Underdrive sliding sleeve B202 is provided between the left driving wheel B203 and transmission main shaft B002；The transmission main shaft
B002 outer wall is fixedly installed the lower positioning key B201 of protrusion；The underdrive sliding sleeve B202 is sheathed on transmission main shaft B002,
And its inner wall is axially provided with the lower slider slot to be embedded lower positioning key B201.Therefore, underdrive sliding sleeve B202 can be opposite
It slides axially in transmission main shaft B002, and underdrive sliding sleeve B202 can be with transmission main shaft B002 synchronous rotary.The left master
Driving wheel B203 is arranged and is fixed on underdrive sliding sleeve B202.The underdrive sliding sleeve B202 and breadth sliding panel B206 rotation
Connection, preferably, be provided between the underdrive sliding sleeve B202 and breadth sliding panel B206 breadth lower bearing sleeve B207,
Right bearing B209 under left bearing B208, breadth under breadth；Right bearing B209 is set under left bearing B208, breadth under the breadth
Between breadth lower bearing sleeve B207 and underdrive sliding sleeve B202, the breadth lower bearing sleeve B207 and breadth sliding panel B206 are solid
Fixed connection.Therefore, breadth sliding panel B206 and underdrive sliding sleeve B202 is axial can synchronizing moving.
Described one end left synchronous belt B204 connects left driving wheel B203, and the other end connects left follower B205；The left quilt
Driving wheel B205 is fixedly installed in Left-wing Federation turn axis B210；Left-wing Federation's turn axis B210 right end is provided with left driver plate B211；It is described
Left-wing Federation turn axis B210 is rotatablely installed in upper transmission sliding sleeve B212；The upper transmission sliding sleeve B212 and breadth sliding panel B206
It is fixedly connected, and upper transmission sliding sleeve B212 and left frame C001 is slidably connected.Further, Left-wing Federation's turn axis B210 and
Transmission left bearing B213 and upper transmission right bearing B214 is provided between upper transmission sliding sleeve B212；The upper transmission sliding sleeve
Sliding seat B215 is provided between B212 and left frame C001；The sliding seat B215 is fixedly installed in left frame C001, and on
Transmission sliding sleeve B212 and sliding seat B215 is slidably connected.
As shown in Figure 3 and Figure 4, the ejecting mechanism, including cylinder B301, plunger tip B302, V-type connecting rod B303, right connecting rod
B304；The cylinder B301 rotational installation is in left frame C001；The plunger tip B302 is installed on the output end of cylinder B301；It is described
V-type connecting rod B303 is in the shape of the letter V, and left end rotational installation is rotatablely installed in left frame C001, right end in plunger tip B302；The right connecting rod
The rotational installation of the left end B304 is rotatablely installed in the middle part inflection point of V-type connecting rod B303, right end in breadth sliding panel B206.
The ejecting mechanism movement, cylinder B301 push plunger tip B302, plunger tip B302 that V-type connecting rod B303 is pushed to revolve clockwise
Turn, inflection point drives right connecting rod B304 to rotate counterclockwise in the middle part of V-type connecting rod B303, the left vertex V-type connecting rod B303 and right connecting rod B304
The spacing on right vertex increases, so that breadth sliding panel B206 be pushed to slide to the right, Left-wing Federation turn axis B210 synchronization is slided to the right.When
When plunger tip B302 pushes V-type connecting rod B303 to be rotated clockwise to V-type connecting rod B303 left pole-half in level, right connecting rod B304 is counterclockwise
Level is turned to, it is breadth sliding panel that it is a dead point that V-type connecting rod B303 left pole-half and right connecting rod B304, which are in same horizontal line,
B206 and Left-wing Federation turn axis B210 provides enough support forces.
This Left Drive mechanism passes through lower positioning key B201, underdrive sliding sleeve B202 and drives when transmission main shaft B002 rotation
Left driving wheel B203 rotation, then Left-wing Federation's turn axis B210 rotation is driven by left synchronous belt B204, left follower B205, it completes left
The spinning movement of linkage shaft B210.In the present apparatus, left driving wheel B203, left follower B205, Left-wing Federation turn axis B210 and
Breadth sliding panel B206 is moved synchronously axially, when cylinder B301 movement, drives the axial movement of breadth sliding panel B206, thus
So that the synchronous axial movement of Left-wing Federation turn axis B210, completes the Forward to the right of Left-wing Federation's turn axis B210 or moves back to the left.
The coiling shaft A009 of Left-wing Federation's turn axis B210 and coiling station is coaxially disposed.
When this equipment works, multistation is divided in disc mechanism, and dividing disc principal axis A 002 is used in divider A003 and divider
It under the action of servo motor A004, rotates by a certain angle, so that a station is fallen on coiling station.Coiling station carries out layer
Around process, remaining station can carry out disk and/or lower wall process.At this point, the coiling shaft A009 of coiling station, the Left-wing Federation are moved
Shaft B210, right linkage shaft B104 are in same straight line.Under the drive of actuator servo motor B001, pass through right transmission mechanism
It drives right linkage shaft B104 to rotate, Left-wing Federation's turn axis B210 rotation, also, Left-wing Federation's turn axis is driven by Left Drive mechanism
B210 is identical with right linkage shaft B104 revolving speed.Under the ejection effect of ejecting mechanism, Left-wing Federation turn axis B210 moves forward to the right, left
Driver plate B211 contacts the vinyl disc A019 on coiling station, Left-wing Federation turn axis B210 push clutch stick A010 to move right so that from
Close stick A010 and right linkage shaft B104 clamping.Right linkage shaft B104 drives coiling shaft A009 rotation by clutch stick A010
Turn.Since vinyl disc A019 right end and right driver plate A020 contact, finger A021 is inserted in vinyl disc A019 pin hole, vinyl disc
The left end A019 is contacted with left driver plate B211, and Left-wing Federation turn axis B210 is identical with right linkage shaft B104 revolving speed, at ejecting mechanism
In dead-centre position, vinyl disc A019 stress equalization, revolving speed is steady, carries out layer around process.Remaining station can carry out disk and/after
The process of lower wall.
When the rollback of ejecting mechanism, Left-wing Federation turn axis B210 is moved back to the left, Left-wing Federation turn axis B210 and clutch stick A010
It is detached from, clutch stick A010 is moved to the left under the drive of spring A018, so that clutch stick A010 is detached from right linkage shaft
B104.At this point, there are gap, clutch stick A010 and right rack C002 there are gap by Left-wing Federation turn axis B210 and vinyl disc A019,
Multistation dividing disc mechanism action, dividing disc A001 rotate by a certain angle, and the full vinyl disc of coiling is gone in discharge station,
In case subsequent progresss lower wall operation, empty vinyl disc is gone on coiling station from upper disk station, in case progress it is next around
Line procedures.
This programme not only realizes the mode of operation of multistation, the coiling shaft of coiling station when also achieving Switch of working position
The clutch connection of A009 and main drive gear, and synchronous rotation of the I-beam wheel on coiling shaft A009 by the left and right sides,
Rotate more reliable, take-up is more accurate.
The noun of locality in the application, such as up, down, left, right, before and after, simply to illustrate that component in the technical program
Relative position does not do absolute limitation.It is understood that for those of ordinary skills, it can be according to the present invention
Technical solution and its inventive concept are subject to equivalent substitution or change, and all these changes or replacement all should belong to appended by the present invention
Scope of protection of the claims.
Claims (9)
1. a kind of reel system of fully automatic high-speed layer winder, which is characterized in that divide disc mechanism including multistation；The multiplexing
Position segmentation disc mechanism, including dividing disc (A001), dividing disc main shaft (A002)；The dividing disc main shaft (A002) is arranged in segmentation
It disk (A001) and is fixedly connected with dividing disc (A001)；Dividing disc main shaft (A002) rotational installation is in rack；The segmentation
Disk (A001) is provided with 2 or more stations, and a rotary coiling shaft (A009) is mounted on each station.
2. a kind of reel system of fully automatic high-speed layer winder as described in claim 1, which is characterized in that the multistation point
Cutting disc mechanism further includes divider (A003) and divider servo motor (A004)；The divider (A003) is connected with segmentation
Disk main shaft (A002) and divider are with servo motor (A004)；Dividing disc main shaft (A002) is using cantilever design or both ends support knot
Structure.
3. a kind of reel system of fully automatic high-speed layer winder as described in claim 1, which is characterized in that the dividing disc master
For the rotational installation of the axis left end (A002) in left frame (C001), the right rotational installation is in right rack (C002) and connects divider
(A003)；The left frame top (C001) and the setting of right rack (C002) upper gap, form accommodating dividing disc (A001)
Space；The divider (A003) is fixedly installed in rack；Dividing disc main shaft (A002) left end is arranged with dividing disc main shaft
Left bearing (A005)；Dividing disc main shaft left shaft holder is provided between dividing disc main shaft left bearing (A005) and left frame (C001)
(A006)；Dividing disc main shaft right bearing (A007) is arranged on the right of the dividing disc main shaft (A002)；Dividing disc main shaft right bearing
(A007) dividing disc main shaft right bearing seat (A008) is provided between right rack (C002).
4. a kind of reel system of fully automatic high-speed layer winder as described in claim 1, which is characterized in that the dividing disc
(A001) 2 ~ 7 stations are provided with, a rotatable coiling shaft (A009) is mounted on each station；The coiling turns
Axis (A009) is angularly distributed in dividing disc (A001) centered on dividing disc main shaft (A002)；The coiling shaft (A009) is in
Hollow is cylindric；Coiling shaft (A009) is laterally arranged, and inside is inserted with clutch stick (A010)；The coiling shaft (A009)
Inner wall is provided with lateral sliding groove, and clutch stick (A010) outer wall is provided with the first clutch key for being embedded at sliding groove
(A011)；Coiling shaft (A009) outer wall is fixedly installed left card convex (A012) and right card convex (A013)；The coiling turns
Roll bearing sleeve (A014), coiling left bearing (A015) and coiling right bearing are provided between axis (A009) and dividing disc (A001)
(A016)；Coiling shaft (A009) left side exposes to dividing disc (A001), to wear vinyl disc (A019)；The coiling
Bearing holder (housing, cover) (A014) outer wall is fixed on dividing disc (A001), and inner wall card touches coiling left bearing (A015) and coiling right bearing
(A016)；Inner ring contacts left card convex (A012) on the left of the coiling left bearing (A015), and right side outer ring contacts roll bearing sleeve
(A014)；Outer ring contacts roll bearing sleeve (A014) on the left of the coiling right bearing (A016), and right side contacts right card convex (A013)；
Vinyl disc (A019) is sheathed on the left of coiling shaft (A009), and vinyl disc (A019) side opens up pin hole；The coiling
Shaft (A009) outer wall fixing sleeve is equipped with right driver plate (A020)；It is fixedly installed on the left of the right driver plate (A020) to be inserted in
The finger (A021) of vinyl disc (A019) pin hole；Left card convex (A012) contacts right driver plate (A020)；The coiling shaft (A009)
Horizontal spring (A018) is provided between clutch stick (A010)；Spring (A018) left end contacts clutch stick (A010) outside
The protrusion of wall, right end contact coiling shaft (A009).
5. a kind of reel system of fully automatic high-speed layer winder as described in claim 1, which is characterized in that further include main transmission
Mechanism；The main drive gear includes actuator servo motor (B001), transmission main shaft (B002), right transmission mechanism；The transmission
Shaft coupling (B003) is installed between main shaft (B002) and actuator servo motor (B001)；The actuator servo motor (B001) is solid
Dingan County is loaded on rack；Transmission main shaft (B002) rotational installation is in rack；The transmission main shaft (B002) is installed on transmission and watches
Take the output end of motor (B001)；Right transmission mechanism one end connection transmission main shaft (B002), the other end and coiling shaft
(A009) disengaging type connects.
6. a kind of reel system of fully automatic high-speed layer winder as claimed in claim 5, which is characterized in that the right driver
Structure includes right driving pulley (B101), right synchronous belt (B102), right passive belt wheel (B103) and right linkage shaft (B104)；It is described
Right driving pulley (B101) is fixedly installed in transmission main shaft (B002), and the right passive belt wheel (B103) is fixedly installed in right linkage
Shaft (B104)；Described right synchronous belt one end (B102) connects right driving pulley (B101), the right passive belt wheel of other end connection
(B103)；Right linkage shaft (B104) rotational installation in right rack (C002) and with the clutch stick (A010) of coiling station it is same
Axis setting；The right linkage shaft (B104) and clutch stick (A010) be can disengaging type connect；Clutch stick (A010) right end
Sliding is embedded at right linkage shaft (B104), and clutch stick (A010) right end is provided with the second clutch key (A017) of protrusion；
Described right linkage shaft (B104) inner wall is provided with the clutch slot to be embedded the second clutch key (A017).
7. a kind of reel system of fully automatic high-speed layer winder as claimed in claim 5, which is characterized in that the main transmission machine
Structure further includes Left Drive mechanism, and the Left Drive mechanism includes left driving wheel (B203), left synchronous belt (B204), left follower
(B205), breadth sliding panel (B206)；It is sliding that underdrive is provided between the left driving wheel (B203) and transmission main shaft (B002)
Dynamic set (B202)；Transmission main shaft (B002) outer wall is fixedly installed the lower positioning key (B201) of protrusion；The underdrive is sliding
Dynamic set (B202) is sheathed on transmission main shaft (B002), and its inner wall is axially provided with the downslide to be embedded lower positioning key (B201)
Dynamic slot；The left driving wheel (B203) is arranged and is fixed on underdrive sliding sleeve (B202)；The underdrive sliding sleeve (B202)
It is rotatablely connected with breadth sliding panel (B206)；It is provided between the underdrive sliding sleeve (B202) and breadth sliding panel (B206)
Right bearing (B209) under left bearing (B208), breadth under breadth lower bearing sleeve (B207), breadth；Left bearing under the breadth
(B208), right bearing (B209) is set between breadth lower bearing sleeve (B207) and underdrive sliding sleeve (B202) under breadth, institute
Breadth lower bearing sleeve (B207) is stated to be fixedly connected with breadth sliding panel (B206).
8. a kind of reel system of fully automatic high-speed layer winder as claimed in claim 7, which is characterized in that the left synchronous belt
(B204) one end connects left driving wheel (B203), and the other end connects left follower (B205)；The left follower (B205) is fixed
It is installed on Left-wing Federation's turn axis (B210)；Left-wing Federation's turn axis (B210) right end is provided with left driver plate (B211)；The Left-wing Federation is dynamic
Shaft (B210) is rotatablely installed in upper transmission sliding sleeve (B212)；The upper transmission sliding sleeve (B212) and breadth sliding panel
(B206) it is fixedly connected, and upper transmission sliding sleeve (B212) is slidably connected with left frame (C001)；Left-wing Federation's turn axis
(B210) transmission left bearing (B213) and upper transmission right bearing (B214) are provided between upper transmission sliding sleeve (B212)；Institute
It states and is provided with sliding seat (B215) between transmission sliding sleeve (B212) and left frame (C001)；The sliding seat (B215) is fixed
It is installed on left frame (C001), and upper transmission sliding sleeve (B212) and sliding seat (B215) are slidably connected.
9. a kind of reel system of fully automatic high-speed layer winder as claimed in claim 7, which is characterized in that the Left Drive machine
Structure further includes ejecting mechanism；The ejecting mechanism, including cylinder (B301), plunger tip (B302), V-type connecting rod (B303), right connecting rod
(B304)；Cylinder (B301) rotational installation is in left frame (C001)；The plunger tip (B302) is installed on cylinder (B301)
Output end；The V-type connecting rod (B303) is in the shape of the letter V, and left end rotational installation is rotatablely installed in left frame (C001), right end in plunger tip
(B302)；In the middle part inflection point of V-type connecting rod (B303), right end is rotatablely installed in width for the right connecting rod left end (B304) rotational installation
Wide sliding panel (B206).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811490326.1A CN109319581A (en) | 2018-12-06 | 2018-12-06 | A kind of reel system of fully automatic high-speed layer winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811490326.1A CN109319581A (en) | 2018-12-06 | 2018-12-06 | A kind of reel system of fully automatic high-speed layer winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109319581A true CN109319581A (en) | 2019-02-12 |
Family
ID=65256910
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811490326.1A Pending CN109319581A (en) | 2018-12-06 | 2018-12-06 | A kind of reel system of fully automatic high-speed layer winder |
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| Country | Link |
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| CN (1) | CN109319581A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113044664A (en) * | 2021-03-10 | 2021-06-29 | 廊坊市新明线缆机械工业有限公司 | Precise flat cable double-end coiling machine |
| CN114906677A (en) * | 2022-06-22 | 2022-08-16 | 厦门斯普机电有限公司 | Winding spindle mechanism |
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| CN114906677B (en) * | 2022-06-22 | 2023-09-29 | 厦门斯普机电有限公司 | Winding spindle mechanism |
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