CN109318564A - A kind of method that the spraying of self assembly ultrasound prepares graphene heat conducting film - Google Patents

A kind of method that the spraying of self assembly ultrasound prepares graphene heat conducting film Download PDF

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CN109318564A
CN109318564A CN201811052057.0A CN201811052057A CN109318564A CN 109318564 A CN109318564 A CN 109318564A CN 201811052057 A CN201811052057 A CN 201811052057A CN 109318564 A CN109318564 A CN 109318564A
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graphene
heat conducting
conducting film
self assembly
ultrasound
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CN109318564B (en
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周磊
秦晓娟
吴钦文
周佳
林昭宁
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Mingderunhe Machinery Manufacturing Tianjin Co ltd
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Chengdu Ziyuan Huaguang New Material Technology Co Ltd
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
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    • B32LAYERED PRODUCTS
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    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/281Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
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    • B32LAYERED PRODUCTS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
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    • CCHEMISTRY; METALLURGY
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    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • C01B32/184Preparation
    • C01B32/19Preparation by exfoliation
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    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • C01B32/194After-treatment
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    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/20Inorganic coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat

Abstract

The present invention relates to a kind of methods that the spraying of self assembly ultrasound prepares graphene heat conducting film.The weak oxide modified graphene that the present invention uses, surface there are a large amount of functional group, can substantially uniformity be scattered in organic solvent;The present invention is by way of ultrasound spraying, finely dispersed graphene is set to realize self assembly in heat conducting film substrate, then it is sprayed by multipass ultrasound and air drying, sintering and hot rolling is handled, reduce graphene bedding void, effectively avoid the reduction of pyroconductivity, the preparation graphene heat conducting film that mass is stable, heat dissipation effect is excellent.The present invention can prepare graphene heat conducting film by simple processing step, and at low cost, high production efficiency is suitable for industrial production.

Description

A kind of method that the spraying of self assembly ultrasound prepares graphene heat conducting film
Technical field
The present invention relates to a kind of methods that the spraying of self assembly ultrasound prepares graphene heat conducting film.
Background technique
With the development of science and technology, the dissipated power of some electronic devices and Related product increases, heat dissipation has become neck The problem for needing to solve in domain.Although the pyroconductivity of existing graphite guide hotting mask can reach 1500W/ (mK), it is made Standby process energy consumption is higher, and complex process.
Graphene has unique two-dimensional slice layer structure, can be well adapted for as a kind of completely new Heat Conduction Material Any surface, and there is the pyroconductivity of up to 300-3500W/ (mK).Graphene is in addition to pyroconductivity with higher Except, it is also with good stability at high temperature, it is suitable as efficient heat sink material.However, existing in graphene molecules Defect, the randomness at edge can reduce the coefficient of heat conduction in graphene.In the prior art, using a coated and molded system Standby graphene heat conducting film, there are biggish bedding voids for graphene film interlayer, form thermal resistance, also will affect graphene film Density causes the decline of pyroconductivity, heat dissipation effect bad to reduce the whole coefficient of heat conduction of graphene heat conducting film.
Summary of the invention
For the prior art, the present invention provides a kind of method that the spraying of self assembly ultrasound prepares graphene heat conducting film, has The advantages that at low cost, simple process, high production efficiency, the thermally conductive film properties of the graphene of preparation are stable, quality is stable, heat dissipation effect It is excellent.
The present invention takes following technical scheme:
A kind of method that the spraying of self assembly ultrasound prepares graphene heat conducting film, comprising the following steps:
(1) graphene is carried out weak oxide to be modified, obtains modified graphene;
(2) by modified graphene, ultrasonic disperse is uniform in a solvent, and ultrasonic time 4h obtains graphene dispersing solution, changes Property graphene and solvent wt/v be 1:100-150;
(3) binder is uniformly dispersed in deionized water, the mass concentration of binder is 2.5%-4%;
(4) solution that step (3) obtains is uniformly mixed with graphene dispersing solution, obtains mixed liquor;
(5) by heat conducting film substrate sided corona treatment 1h, the mixed liquor ultrasound that step (4) obtains then is sprayed into heat conducting film base Bottom surface, then air drying;Ultrasound spraying and air drying step 20-30 times are repeated, graphene heat conducting film semi-finished product are formed;
(6) graphene heat conducting film semi-finished product are sintered, remove the impurity in membrane removal;After sintering, in graphene heat conducting film The surface of semi-finished product forms graphene layer;
(7) the coated with thermally conductive glue on graphene layer, then PE film is covered on heat-conducting glue, after hot rolling processing, obtain Graphene heat conducting film.
Preferably, the graphene is prepared by full liquid physics stripping method.
Preferably, the weak oxide it is modified the following steps are included:
(a) graphene, potassium permanganate are sequentially added in the concentrated sulfuric acid, react 3-4h at 90-100 DEG C of temperature;The concentrated sulfuric acid, stone The mass ratio that black alkene, potassium permanganate are added is 3:5:1;
(b) it collects graphene and is washed to pH value to be neutral to get to modified graphene.
Preferably, the solvent is one of dehydrated alcohol, ethyl acetate, acetone.
Preferably, the binder is one of sodium carboxymethylcellulose, Sodium Polyacrylate, sodium alginate.
Preferably, the heat conducting film substrate is the PI film of resistance to 300 DEG C of high temperature, with a thickness of 20 μm.
Preferably, the sintering carries out in nitrogen atmosphere protection stove, and the temperature of sintering is 250-300 DEG C, time 6- 8h。
Preferably, the pressure of the heat rolling processing is 5-10MPa, is 55-70 DEG C to roller bearing temperature.
During repeating ultrasound spraying and air drying, condensing recovery solvent avoids waste of solvent and indoor solvent It volatilizees excessive bring security risk.
The graphene heat conducting film that the method that above-mentioned self assembly ultrasound spraying prepares graphene heat conducting film obtains.
Graphene of the invention is prepared by full liquid physics stripping method.
More specifically, the method that full liquid water phase physics removing prepares graphene, comprising the following steps:
(1) using ultrapure water to impregnate carbon content is 99.99%, and dilation is 200 times of expanded graphite, carries out wetting immersion Processing, for 8-15mL:1g, the time for soaking immersion treatment is 18- for the volume of the ultrapure water used and the mass ratio of expanded graphite 25h;
(2) expanded graphite after wetting immersion treatment in step (1) is put into sand mill stirring, placed at colloid mill Reason, obtains expanded graphite soak, wherein the concrete operations of milled processed are as follows: puts the expanded graphite after wetting immersion treatment Entering stir process 1.5-4h in the sand mill equipped with a small amount of zirconium pearl, the revolving speed of sand mill is set as 1000-2000rad/min, then It is put into milling treatment of colloid 3-6h, the power of colloid mill is 1-2KW, treating capacity 18-25L/h;
(3) the expanded graphite soak in step (2) is put into high pressure homogenizer and carries out high-pressure homogeneous processing, then with height The processing of emulsification pretreatment pump, then handled with super-pressure critical assembly, obtain graphene dispersing solution, wherein the item of high-pressure homogeneous processing Part are as follows: time 1.5-3h, pressure 50-100MPa, the time of emulsification treatment are 2.5-5h, the condition of the critical processing of super-pressure Are as follows: time 2.5-5h, pressure 120-180MPa;
(4) step (3) are handled to obtained graphene dispersing solution stratification, are done by spraying at being 180-250 DEG C in temperature It is dry to get arrive graphene.
The graphene lattice structure being prepared using full liquid physics stripping method is complete, simultaneously containing a small amount of-OH etc. Hydrophilic radical has preferable dispersion performance, specific surface area 679m2/ g, graphene carbon content are 99.99wt%, the number of plies It is 3-10 layers, metal ion content≤100ppm, thermal coefficient is 3800W/ (mK).
Beneficial effects of the present invention:
(1) the weak oxide modified graphene that the present invention uses, there are a large amount of functional groups on surface, can substantially uniformity dispersion In organic solvent;The present invention realizes finely dispersed graphene in heat conducting film substrate certainly by way of ultrasound spraying Then assembling is sprayed by multipass ultrasound and air drying, sintering and hot rolling is handled, reduced graphene bedding void, have Effect avoids the reduction of pyroconductivity, the preparation graphene heat conducting film that mass is stable, heat dissipation effect is excellent;
(2) low raw-material cost used in the present invention, solvent passes through recycling and reusing, environmentally protective, environmentally friendly;
(3) present invention uses resistance to 300 DEG C of high temperature, with a thickness of 20 μm of PI films, the low temperature calcination at 250-300 DEG C, energy conservation Environmental protection effectively reduces cost, strong operability.
(4) present invention can prepare graphene heat conducting film by simple processing step, and at low cost, high production efficiency is fitted For industrial production.
Detailed description of the invention
Fig. 1 is the electron microscope of graphene heat conducting film prepared by embodiment 1.
Fig. 2 is the electron microscope of the section of graphene heat conducting film prepared by embodiment 1.
Specific embodiment
Below by embodiment, the present invention will be described in detail.
Embodiment 1
A kind of method that the spraying of self assembly ultrasound prepares graphene heat conducting film, comprising the following steps:
(1) graphene is prepared by full liquid physics stripping method, 5g graphene, 1g is then sequentially added in the 3g concentrated sulfuric acid Potassium permanganate, reacts 4h at 90 DEG C of temperature, collects graphene and is washed to pH value to be neutral to get to modified graphite Alkene;
(2) by 5g modified graphene, ultrasonic disperse is uniform in 500mL dehydrated alcohol, and ultrasonic time 4h obtains graphite Alkene dispersion liquid;
(3) 1.2g sodium carboxymethylcellulose is uniformly dispersed in 30mL deionized water;
(4) solution that step (3) obtains is uniformly mixed with graphene dispersing solution, obtains mixed liquor;
(5) the PI film of resistance to 300 DEG C of high temperature is subjected to sided corona treatment 1h, the mixed liquor ultrasound for then obtaining step (4) is sprayed It is coated onto the PI film surface of resistance to 300 DEG C of high temperature, then air drying;Ultrasound spraying and air drying step 20 time are repeated, stone is formed Black alkene heat conducting film semi-finished product;During repeating ultrasound spraying and air drying, condensing recovery dehydrated alcohol;
(6) graphene heat conducting film semi-finished product being sintered in nitrogen atmosphere protection stove, the temperature of sintering is 300 DEG C, Time is 6h, removes the impurity in membrane removal;After sintering, the surface of graphene heat conducting film semi-finished product forms graphene layer;
(7) heat-conducting glue that a layer thickness is 5 μm is coated on graphene layer, then covering a layer thickness on heat-conducting glue is 25 μm PE film, then carry out pressure be 5MPa, to roller bearing temperature be 65 DEG C hot rolling handle, obtain graphene heat conducting film.
Embodiment 2
A kind of method that the spraying of self assembly ultrasound prepares graphene heat conducting film, comprising the following steps:
(1) graphene is prepared by full liquid physics stripping method, 5g graphene, 1g is then sequentially added in the 3g concentrated sulfuric acid Potassium permanganate, reacts 3h at 100 DEG C of temperature, collects graphene and is washed to pH value to be neutral to get to modified graphite Alkene;
(2) by 3g modified graphene, ultrasonic disperse is uniform in 400mL ethyl acetate, and ultrasonic time 4h obtains graphite Alkene dispersion liquid;
(3) 1.5g Sodium Polyacrylate is uniformly dispersed in 40mL deionized water;
(4) solution that step (3) obtains is uniformly mixed with graphene dispersing solution, obtains mixed liquor;
(5) the PI film of resistance to 300 DEG C of high temperature is subjected to sided corona treatment 1h, the mixed liquor ultrasound for then obtaining step (4) is sprayed It is coated onto the PI film surface of resistance to 300 DEG C of high temperature, then air drying;Ultrasound spraying and air drying step 25 time are repeated, stone is formed Black alkene heat conducting film semi-finished product;During repeating ultrasound spraying and air drying, condensing recovery ethyl acetate;
(6) graphene heat conducting film semi-finished product being sintered in nitrogen atmosphere protection stove, the temperature of sintering is 250 DEG C, Time is 7h, removes the impurity in membrane removal;After sintering, the surface of graphene heat conducting film semi-finished product forms graphene layer;
(7) heat-conducting glue that a layer thickness is 5 μm is coated on graphene layer, then covering a layer thickness on heat-conducting glue is 25 μm PE film, then carry out pressure be 10MPa, to roller bearing temperature be 68 DEG C hot rolling handle, obtain graphene heat conducting film.
Embodiment 3
A kind of method that the spraying of self assembly ultrasound prepares graphene heat conducting film, comprising the following steps:
(1) graphene is prepared by full liquid physics stripping method, 5g graphene, 1g is then sequentially added in the 3g concentrated sulfuric acid Potassium permanganate, reacts 3h at 90 DEG C of temperature, collects graphene and is washed to pH value to be neutral to get to modified graphite Alkene;
(2) by 2.5g modified graphene, ultrasonic disperse is uniform in 375mL acetone, and ultrasonic time 4h obtains graphene Dispersion liquid;
(3) 0.95g sodium alginate is uniformly dispersed in 35mL deionized water;
(4) solution that step (3) obtains is uniformly mixed with graphene dispersing solution, obtains mixed liquor;
(5) the PI film of resistance to 300 DEG C of high temperature is subjected to sided corona treatment 1h, the mixed liquor ultrasound for then obtaining step (4) is sprayed It is coated onto the PI film surface of resistance to 300 DEG C of high temperature, then air drying;Ultrasound spraying and air drying step 28 time are repeated, stone is formed Black alkene heat conducting film semi-finished product;During repeating ultrasound spraying and air drying, condensing recovery acetone.
(6) graphene heat conducting film semi-finished product being sintered in nitrogen atmosphere protection stove, the temperature of sintering is 250 DEG C, Time is 7.5h, removes the impurity in membrane removal;After sintering, the surface of graphene heat conducting film semi-finished product forms graphene layer;
(7) heat-conducting glue that a layer thickness is 5 μm is coated on graphene layer, then covering a layer thickness on heat-conducting glue is 25 μm PE film, then carry out pressure be 9MPa, to roller bearing temperature be 70 DEG C hot rolling handle, obtain graphene heat conducting film.
By test, the thickness for the graphene heat conducting film that embodiment obtains is only 9.5-10.5 μm, and horizontal pyroconductivity can Up to 1300W/ (mK), vertical heat conduction rate is 25W/ (mK), and showing graphene heat conducting film has excellent heat dissipation effect, Meet application request.

Claims (9)

1. a kind of method that the spraying of self assembly ultrasound prepares graphene heat conducting film, which comprises the following steps:
(1) graphene is carried out weak oxide to be modified, obtains modified graphene;
(2) by modified graphene, ultrasonic disperse is uniform in a solvent, ultrasonic time 4h, obtains graphene dispersing solution, modified stone The wt/v of black alkene and solvent is 1:100-150;
(3) binder is uniformly dispersed in deionized water, the mass concentration of binder is 2.5%-4%;
(4) solution that step (3) obtains is uniformly mixed with graphene dispersing solution, obtains mixed liquor;
(5) by heat conducting film substrate sided corona treatment 1h, the mixed liquor ultrasound that step (4) obtains then is sprayed into heat conducting film substrate table Face, then air drying;Ultrasound spraying and air drying step 20-30 times are repeated, graphene heat conducting film semi-finished product are formed;
(6) graphene heat conducting film semi-finished product are sintered, remove the impurity in membrane removal;In graphene heat conducting film semi-finished product after sintering Surface formed graphene layer;
(7) the coated with thermally conductive glue on graphene layer, then PE film is covered on heat-conducting glue, after hot rolling processing, obtain graphite Alkene heat conducting film.
2. the method that self assembly ultrasound spraying according to claim 1 prepares graphene heat conducting film, which is characterized in that described Graphene prepared by full liquid physics stripping method.
3. the method that self assembly ultrasound spraying according to claim 1 prepares graphene heat conducting film, which is characterized in that described Weak oxide it is modified the following steps are included:
(a) graphene, potassium permanganate are sequentially added in the concentrated sulfuric acid, react 3-4h at 90-100 DEG C of temperature;The concentrated sulfuric acid, graphite The mass ratio that alkene, potassium permanganate are added is 3:5:1;
(b) it collects graphene and is washed to pH value to be neutral to get to modified graphene.
4. the method that self assembly ultrasound spraying according to claim 1 prepares graphene heat conducting film, which is characterized in that described Solvent be one of dehydrated alcohol, ethyl acetate, acetone.
5. the method that self assembly ultrasound spraying according to claim 1 prepares graphene heat conducting film, which is characterized in that described Binder be one of sodium carboxymethylcellulose, Sodium Polyacrylate, sodium alginate.
6. the method that self assembly ultrasound spraying according to claim 1 prepares graphene heat conducting film, which is characterized in that described Heat conducting film substrate be resistance to 300 DEG C of high temperature PI film, with a thickness of 20 μm.
7. the method that self assembly ultrasound spraying according to claim 1 prepares graphene heat conducting film, which is characterized in that described Sintering carries out in nitrogen atmosphere protection stove, and the temperature of sintering is 250-300 DEG C, time 6-8h.
8. the method that self assembly ultrasound spraying according to claim 1 prepares graphene heat conducting film, which is characterized in that described The pressure of heat rolling processing is 5-10MPa, is 55-70 DEG C to roller bearing temperature.
9. the graphene that the method that the described in any item self assembly ultrasound sprayings of claim 1-8 prepare graphene heat conducting film obtains Heat conducting film.
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CN110003515A (en) * 2019-04-24 2019-07-12 宁波石墨烯创新中心有限公司 A kind of graphene composite electrochromic material and its preparation method and application
CN110465280A (en) * 2019-09-11 2019-11-19 华北理工大学 A kind of graphene-titanic oxide nanorod array composite material and preparation method and application
CN111907096A (en) * 2020-07-10 2020-11-10 深圳市展旺新材料科技有限公司 Preparation method of graphene heat-conducting film
CN112823856A (en) * 2019-11-21 2021-05-21 苏州顺创新能源科技有限公司 Hydrophilic PVDF film and preparation method thereof

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