CN109318355A - Synthetic quartz plate native texture simulator - Google Patents
Synthetic quartz plate native texture simulator Download PDFInfo
- Publication number
- CN109318355A CN109318355A CN201811322327.5A CN201811322327A CN109318355A CN 109318355 A CN109318355 A CN 109318355A CN 201811322327 A CN201811322327 A CN 201811322327A CN 109318355 A CN109318355 A CN 109318355A
- Authority
- CN
- China
- Prior art keywords
- texture
- pressure roller
- briquetting
- quartz plate
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/002—Apparatus for washing concrete for decorative purposes or similar surface treatments for exposing the texture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0863—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for profiling, e.g. making grooves
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The present invention provides a kind of synthetic quartz plate native texture simulator, it includes pressure roller, and pressure roller is located at the top of mold, is equipped with texture briquetting in the outer wall of pressure roller, texture briquetting is extend into mold；Pressure roller is connected to grouting device, is equipped with multiple slurry outlets in the outer rim of texture briquetting, the slurries for inputting grouting device are injected into the groove of texture briquetting compacting.The outer rim of the texture briquetting is close to the bottom of mold.The present invention suppresses the slot to form texture by using pressure roller in base-material, while heterochromatic slurry being pressed into be formed in slot and simulates natural texture.Artificial quartz plate is set to obtain a wide range of unduplicated texture, such as similar to the stone pattern of distant mountain scenery, or the stone pattern of similar landscape.With unique artistic effect.
Description
Technical field
The present invention relates to high-grade decorative stone production equipment field, especially a kind of synthetic quartz plate native texture simulation dress
It sets.
Background technique
Although the reinforcement of environmental protection, the acquisition of lithotome becomes extremely difficult, mostly uses artificial stone currently on the market
The scheme of material.Chinese patent literature CN107116663A describes a kind of process for producing artificial stone, is then wrapped up in by rubbing circle balling-up with the hands
After powder, the reticular texture of similar turtle shell can be generated, it is very beautiful, it receives praises from customers.But the technique the problem is that,
The production efficiency of rolling machine is too low, it is difficult to which the needs for meeting large-scale production cause product insufficient, and the white sand of setting wraps up in powder process
There is very strict requirement to the thickness for wrapping up in powder, thickness is no more than 0.5mm.1 is that thicker thickness makes resin be difficult to sufficiently soak
Moisten into white sand, to form interface by boundary of the position of white sand in plate, plate is caused to be easy in reticular texture position shape
At fracture.2 be that relatively thin white sand wraps up in powder thickness and keeps reticular texture not obvious enough, and contrast is not high, to influence appearance.And
The product is the product largely exported, and appearance is not perfect, will affect the yield rate of inspection.3 be texture repeat range compared with
It is small, large range of texture cannot be formed, such as be difficult to realize similar to the stone pattern of distant mountain scenery.
Chinese patent literature CN102581927A describes a kind of process for processing artificial quartz stone, is carved with lines using pre-
Die head suppress texture, the quartz with native texture can be obtained.But this method makes the surface of artificial quartz stone
It is not smooth enough, be not suitable for interior.And monochromatic or colour mixture is remained as from color, it is difficult to realize the variation of texture color.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of synthetic quartz plate native texture simulators, can simulate
The texture of lithotome can especially simulate a wide range of unduplicated texture, such as the stone pattern of distant mountain scenery.
In order to solve the above technical problems, the technical scheme adopted by the invention is that: a kind of synthetic quartz plate native texture mould
Quasi- device, it includes pressure roller, and pressure roller is located at the top of mold, is equipped with texture briquetting in the outer wall of pressure roller, texture briquetting is extend into
In mold；
Pressure roller is connected to grouting device, is equipped with multiple slurry outlets in the outer rim of texture briquetting, the slurry for inputting grouting device
Liquid is injected into the groove of texture briquetting compacting.
In preferred scheme, the outer rim of the texture briquetting is close to the bottom of mold.
In preferred scheme, the slurry outlet includes one of circular hole, slotted hole and slit pore or a variety of combinations.
In preferred scheme, the pressure roller both ends are equipped with roll shaft, and roll shaft is hollow structure, roll shaft and each texture pressure
Block connection, roll shaft are connect by rotary joint with grouting device；
Grouting device includes centrifugal grouting pump, diaphragm grouting pump or piston grouting pump；
Roll shaft is fixedly connected with pressure roller, and roll shaft is connect by transmission mechanism with driving device.
In preferred scheme, the pressure roller is multilayered structure, is equipped with interior roll body in outer roller body, the both ends of interior roll body pass through
Retaining ring and outer roll body are tightly connected；
It is equipped with slip casting ring at least one end of outer roll body, slip casting ring is fixedly mounted, can relatively rotate between slip casting ring and outer roll body
Sealed connection, in slip casting ring be equipped with annular chamber, on outer roll body corresponding position be equipped with slurry-feeding hole, in outer roll body outer wall and line
It manages briquetting opposite position and is equipped with slurry outlet；
Annular chamber is equipped with grouting port, and grouting port is connect with grouting device.
In preferred scheme, the grouting device includes centrifugal grouting pump, diaphragm grouting pump or piston grouting pump；
The pressure roller both ends are equipped with roll shaft, and roll shaft is fixedly connected with pressure roller, and roll shaft is connect by transmission mechanism with driving device.
In preferred scheme, in the grouting device, multiple plunger device one end are connect with crankshaft, plunger device it is another
One end is located in pump head, and pump head grout outlet is connect by pipeline with slip casting ring, and crankshaft is connect with speed regulating motor.
In preferred scheme, the slip casting ring is two, is located at pressure roller both ends, and pressure roller both ends width is greater than mold
Width, slip casting ring is located at except mold.
In preferred scheme, be additionally provided with chain type conveyor belt, be equipped with transfer block on chain conveying band, between transfer block between
Away from identical as the length of mold, mold is located between two transfer blocks.
In preferred scheme, in the lower section on chain type conveyor belt upper layer, position corresponding with pressure roller is additionally provided with backing roll.
A kind of synthetic quartz plate native texture simulator provided by the invention, suppresses shape in base-material by using pressure roller
At the slot of texture, while heterochromatic slurry being pressed into be formed in slot and simulates natural texture.Artificial quartz plate is set to obtain greatly
The unduplicated texture of range, such as similar to the stone pattern of distant mountain scenery, or the stone pattern of similar landscape.With unique art effect
Fruit.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples:
Fig. 1 is side structure schematic view of the invention.
Fig. 2 is schematic view of the front view of the invention.
Fig. 3 is the top view of finished product of the present invention.
In figure: texture briquetting 1, slurry outlet 101, slip casting ring 2, annular chamber 21, sealing ring 22, pressure roller 3, interior roll body 31, outside
Roll body 32, retaining ring 33, grouting port 4, roll shaft 5, mold 6, grouting device 7, speed regulating motor 71, crankshaft 72, plunger device 73, pump head
74, transfer block 8, chain type conveyor belt 9, driving wheel 10, backing roll 11, driven voller 12, production board 13, texture 14, base-material 15, bearing
16, motor 17.
Specific embodiment
In Fig. 1 ~ 3, a kind of synthetic quartz plate native texture simulator, it includes pressure roller 3, and pressure roller 3 is located at mold 6
Top is equipped with texture briquetting 1 in the outer wall of pressure roller 3, and texture briquetting 1 is extend into mold 6；
Pressure roller 3 is connected to grouting device 7, is equipped with multiple slurry outlets 101, outer rim described in this example in the outer rim of texture briquetting 1
Refer to the edge for being radially away from 3 axle center of pressure roller.Slurry outlet 101 is used to the slurries that grouting device 7 inputs being injected into texture pressure
In the groove that block 1 is suppressed.6 weight of mold has inserted base-material 15 in advance, and it is mixed to mix resin using the quartz sand of gradation for base-material 15
It after conjunction, then breaks up and is filled into mold 6, the slurry in grouting device 7 mixes resin agitating using quartz sand, silica flour and toner
After obtain, the mobility of slurry guarantees to convey by the way of slip casting, and the color of usual base-material 15 and grouting device 7 inject
The color of slurry is different, to form texture by color, as shown in Figure 3.Such as base-material 15 is white or light gray, and slurry
For Dark grey or black, the landscape painting texture for the ink and wash style that similar natural stone pattern is formed is consequently formed.Or base-material 15 is
Green, and slurry is Dark grey or black, simulates the effect of natural turquoise.Decorative effect with higher.Specific base-material 15
Proportion it is on the books in CN107116663A and CN102581927A, details are not described herein again.
Preferred scheme is as shown in Fig. 1,2, and the outer rim of the texture briquetting 1 is close to the bottom of mold 6.Thus side
Case makes the slurry of injection penetrate entire synthetic quartz plate, is suppressing, the molding that is heating and curing, trimming, can make base-material 15 after polishing
Outside being exposed to slurry, beautiful pattern texture is formed.Preferably, the external diameter of a circle of texture briquetting 1 is greater than the length of mold 6
Degree, so that texture does not repeat in a circumference.Usually with the pressure roller 3 of 6 or more different texture briquettings 1, can produce
Sensuously unduplicated simulation native texture synthetic quartz plate out.
In preferred scheme, the slurry outlet 101 includes one of circular hole, slotted hole and slit pore or a variety of groups
It closes.Thus structure passes through the arrangement shape of combination and different densities convenient for forming bulk, compared with thick lines and compared with the texture of hachure
At natural patterns texture abundant.
In preferred scheme, 3 both ends of pressure roller are equipped with roll shaft 5, and roll shaft 5 is hollow structure, roll shaft 5 and each line
It manages briquetting 1 to be connected to, roll shaft 5 is connect by rotary joint with grouting device 7；
Grouting device 7 includes centrifugal grouting pump, diaphragm grouting pump or piston grouting pump；
Roll shaft 5 is fixedly connected with pressure roller 3, and roll shaft 5 is connect by transmission mechanism with driving device.
In preferred scheme such as Fig. 2, the pressure roller 3 is multilayered structure, is equipped with interior roll body 31, interior roll body in outer roll body 32
31 both ends are tightly connected by retaining ring 33 and outer roll body 32；So that shape between the outer wall of interior roll body 31 and the inner wall of outer roll body 32
At the cavity passed through for slurry.
It is equipped with slip casting ring 2 at least one end of outer roll body 32, slip casting ring 2 is fixedly mounted, between slip casting ring 2 and outer roll body 32
Relatively turnable sealed connection is equipped with annular chamber 21 in slip casting ring 2, and corresponding position is equipped with slurry-feeding hole on outer roll body 32,
Slurry outlet is equipped in outer 32 outer wall of roll body and 1 opposite position of texture briquetting；
Annular chamber 21 is equipped with grouting port 4, and grouting port 4 is connect with grouting device 7.Thus scheme is easily installed and safeguards.Slurry
From grouting device 7 input after, entered by grouting port 4 between the outer wall of interior roll body 31 and the inner wall of outer roll body 32, then into
Enter into texture briquetting 1, is discharged from slurry outlet 101.
In preferred scheme, the grouting device 7 includes centrifugal grouting pump, diaphragm grouting pump or piston grouting pump；
3 both ends of pressure roller are equipped with roll shaft 5, and roll shaft 5 is fixedly connected with pressure roller 3, and roll shaft 5 passes through transmission mechanism and driving device
Connection.In driving device in this example, motor 17 uses variable-frequency motor, and motor 17 passes through retarder, subtracted in this example by gear
Fast device 18 or worm type of reduction gearing are connect with roll shaft 5, and driving pressure roller 3 rotates.
In preferred scheme such as Fig. 2, in the grouting device 7, multiple 73 one end of plunger device are connect with crankshaft 72, column
The other end of plug device 73 is located in pump head 74, and 74 grout outlet of pump head is connect by pipeline with slip casting ring 2, crankshaft 72 and speed regulation electricity
Machine 71 connects.It is rotated by speed regulating motor 71 with dynamic crankshaft 72, crankshaft 72 drives piston reciprocation in plunger device 73 by connecting rod
Movement cooperates the feed liquor check valve in pump head 74 and the flowing of liquid check valve realization slurries out.
In preferred scheme such as Fig. 2, the slip casting ring 2 is two, is located at 3 both ends of pressure roller, 3 both ends width of pressure roller
Greater than the width of mold 6, slip casting ring 2 is located at except mold 6.Thus scheme, it is ensured that the slurry-outlet velocity of both ends texture briquetting 1 is substantially
It is identical.
Preferred scheme as shown in figure 1, is additionally provided with chain type conveyor belt 9, and transfer block 8, transfer block are equipped on chain type conveyor belt 9
Spacing between 8 is identical as the length of mold 6, and mold 6 is located between two transfer blocks 8.Thus scheme makes mold 6 with pressure roller
3 rotation is consistent, i.e. the linear velocity of 1 outer rim of texture briquetting and the speed of service of mold 6 of pressure roller 3 are consistent.
As shown in figure 1, in the lower section on 9 upper layer of chain type conveyor belt, position corresponding with pressure roller 3 is additionally provided with preferred scheme
Backing roll 11.Thus scheme, so that mold 6 obtains enough support forces.
In use, configuration white and light grey base-material, break up after mixing, in pine paving to mold 6, mold 6 uses front and back two
Open mold 6 is held, there are enough surpluses so as to downstream process cutting edge, and mold 6 is delivered to chain type conveyor belt 9, and configuration slurry is defeated
Entering to grouting device 7, roll shaft 5 makes the slurry outlet 101 of texture briquetting 1 ensure that pulp is unobstructed before suppressing, and roll shaft 5 rolls base-material 15,
Texture briquetting 1, which is pressed into base-material 15, forms groove, while grouting device 7 acts, and slurry is pressed into groove, needs to illustrate
, by the revolving speed of speed regulating motor 71 in control grouting device 7, the problem of different effect of impregnation can be obtained, and due to line
Reason briquetting 1 is simultaneously irregular, and the base-material 15 for making part that can be random is dug, so that the flowing of slurry and infiltration is made to change, with
Obtain unique grain effect.
The above embodiments are only the preferred technical solution of the present invention, and are not construed as limitation of the invention, this Shen
Please in embodiment and embodiment in feature in the absence of conflict, can mutual any combination.Protection model of the invention
The technical solution that should be recorded with claim is enclosed, the equivalent replacement side of technical characteristic in the technical solution recorded including claim
Case is protection scope.Equivalent replacement i.e. within this range is improved, also within protection scope of the present invention.
Claims (10)
1. a kind of synthetic quartz plate native texture simulator, characterized in that it includes pressure roller (3), and pressure roller (3) is located at mold
(6) top is equipped with texture briquetting (1) in the outer wall of pressure roller (3), and texture briquetting (1) is extend into mold (6)；
Pressure roller (3) is connected to grouting device (7), multiple slurry outlets (101) is equipped in the outer rim of texture briquetting (1), for that will infuse
The slurries of sizing device (7) input are injected into the groove of texture briquetting (1) compacting.
2. a kind of synthetic quartz plate native texture simulator according to claim 1, it is characterized in that: the texture pressure
Bottom of the outer rim of block (1) close to mold (6).
3. a kind of synthetic quartz plate native texture simulator according to claim 1 or 2, it is characterized in that: described goes out
Starching hole (101) includes one of circular hole, slotted hole and slit pore or a variety of combinations.
4. a kind of synthetic quartz plate native texture simulator according to claim 1, it is characterized in that: the pressure roller
(3) both ends are equipped with roll shaft (5), and roll shaft (5) is hollow structure, and roll shaft (5) is connected to each texture briquetting (1), and roll shaft (5) is logical
Rotary joint is crossed to connect with grouting device (7)；
Grouting device (7) includes centrifugal grouting pump, diaphragm grouting pump or piston grouting pump；
Roll shaft (5) is fixedly connected with pressure roller (3), and roll shaft (5) is connect by transmission mechanism with driving device.
5. a kind of synthetic quartz plate native texture simulator according to claim 1, it is characterized in that: the pressure roller
(3) it is multilayered structure, is equipped with interior roll body (31) in outer roll body (32), the both ends of interior roll body (31) passes through retaining ring (33) and outer roll body
(32) it is tightly connected；
Slip casting ring (2) are equipped at least one end of outer roll body (32), slip casting ring (2) is fixedly mounted, slip casting ring (2) and outer roll body
(32) relatively turnable sealed connection between is equipped with annular chamber (21) in slip casting ring (2), the corresponding positions on outer roll body (32)
Slurry-feeding hole has been installed, has been equipped with slurry outlet in outer roll body (32) outer wall and texture briquetting (1) opposite position；
Annular chamber (21) is equipped with grouting port (4), and grouting port (4) is connect with grouting device (7).
6. a kind of synthetic quartz plate native texture simulator according to claim 5, it is characterized in that: the slip casting fills
Setting (7) includes centrifugal grouting pump, diaphragm grouting pump or piston grouting pump；
Pressure roller (3) both ends are equipped with roll shaft (5), and roll shaft (5) is fixedly connected with pressure roller (3), and roll shaft (5) passes through transmission mechanism
It is connect with driving device.
7. a kind of synthetic quartz plate native texture simulator according to claim 5, it is characterized in that: the slip casting fills
It sets in (7), multiple plunger device (73) one end are connect with crankshaft (72), and the other end of plunger device (73) is located at pump head (74)
Interior, pump head (74) grout outlet is connect by pipeline with slip casting ring (2), and crankshaft (72) is connect with speed regulating motor (71).
8. a kind of synthetic quartz plate native texture simulator according to claim 5, it is characterized in that: the slip casting ring
(2) it is two, is located at pressure roller (3) both ends, pressure roller (3) both ends width is greater than the width of mold (6), and slip casting ring (2) is located at
Except mold (6).
9. a kind of according to claim 1,2,4 ~ 8 described in any item synthetic quartz plate native texture simulators, it is characterized in that:
Chain type conveyor belt (9) are additionally provided with, are equipped with transfer block (8) on chain type conveyor belt (9), spacing and mold between transfer block (8)
(6) length is identical, and mold (6) is located between two transfer blocks (8).
10. a kind of synthetic quartz plate native texture simulator according to claim 9, it is characterized in that: in chain conveying
The lower section on band (9) upper layer, position corresponding with pressure roller (3) is additionally provided with backing roll (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811322327.5A CN109318355B (en) | 2018-11-08 | 2018-11-08 | Artificial quartz plate natural texture simulation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811322327.5A CN109318355B (en) | 2018-11-08 | 2018-11-08 | Artificial quartz plate natural texture simulation device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109318355A true CN109318355A (en) | 2019-02-12 |
| CN109318355B CN109318355B (en) | 2020-09-11 |
Family
ID=65260572
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811322327.5A Expired - Fee Related CN109318355B (en) | 2018-11-08 | 2018-11-08 | Artificial quartz plate natural texture simulation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109318355B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676768A (en) * | 2019-02-28 | 2019-04-26 | 佛山市东鹏陶瓷有限公司 | A kind of cloth system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE837979A (en) * | 1976-01-28 | 1976-05-14 | CONTINUOUS MOLDING MACHINE FOR A PLASTER WASTE | |
| JPS5529803B2 (en) * | 1975-04-28 | 1980-08-06 | ||
| CN203051014U (en) * | 2013-02-19 | 2013-07-10 | 宜昌天通泵业有限公司 | Single-cylinder grouting pump |
| CN103406979A (en) * | 2013-07-31 | 2013-11-27 | 北京仁创科技集团有限公司 | Plate forming device |
| CN105666674A (en) * | 2016-01-21 | 2016-06-15 | 珠海吉优科技有限公司 | Equipment for manufacturing natural travertine from magnesia cement |
-
2018
- 2018-11-08 CN CN201811322327.5A patent/CN109318355B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5529803B2 (en) * | 1975-04-28 | 1980-08-06 | ||
| BE837979A (en) * | 1976-01-28 | 1976-05-14 | CONTINUOUS MOLDING MACHINE FOR A PLASTER WASTE | |
| CN203051014U (en) * | 2013-02-19 | 2013-07-10 | 宜昌天通泵业有限公司 | Single-cylinder grouting pump |
| CN103406979A (en) * | 2013-07-31 | 2013-11-27 | 北京仁创科技集团有限公司 | Plate forming device |
| CN105666674A (en) * | 2016-01-21 | 2016-06-15 | 珠海吉优科技有限公司 | Equipment for manufacturing natural travertine from magnesia cement |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676768A (en) * | 2019-02-28 | 2019-04-26 | 佛山市东鹏陶瓷有限公司 | A kind of cloth system |
| CN109676768B (en) * | 2019-02-28 | 2023-09-12 | 佛山市东鹏陶瓷有限公司 | Material distribution system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109318355B (en) | 2020-09-11 |
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