CN109318351A - It is a kind of for producing the composable mold of prefabricated components - Google Patents
It is a kind of for producing the composable mold of prefabricated components Download PDFInfo
- Publication number
- CN109318351A CN109318351A CN201811529914.1A CN201811529914A CN109318351A CN 109318351 A CN109318351 A CN 109318351A CN 201811529914 A CN201811529914 A CN 201811529914A CN 109318351 A CN109318351 A CN 109318351A
- Authority
- CN
- China
- Prior art keywords
- mold
- rib
- side mode
- prefabricated components
- mold rib
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007789 sealing Methods 0.000 claims description 54
- 239000000463 material Substances 0.000 claims description 9
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- OFCNXPDARWKPPY-UHFFFAOYSA-N allopurinol Chemical compound OC1=NC=NC2=C1C=NN2 OFCNXPDARWKPPY-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000003014 reinforcing effect Effects 0.000 description 17
- 101100334009 Caenorhabditis elegans rib-2 gene Proteins 0.000 description 9
- 210000003205 muscle Anatomy 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of for producing the composable mold of prefabricated components, its the second mold rib is perpendicular to an end abutment of the first mold rib and the second mold rib in the rib face of the first mold rib, third mold rib is perpendicular to an end abutment of the second mold rib and third mold rib in the rib face of the second mold rib, 4th mold rib is perpendicular to an end abutment of third mold rib and the 4th mold rib in the rib face of third mold rib, first mold rib is perpendicular to an end abutment of the 4th mold rib and the first mold rib in the rib face of the 4th mold rib.Composable mold of the invention can be well adapted for the prefabricated components production requirement of various specifications, in prefabricated components change in size to be produced, no replacement is required mold rib, as long as the position of four mold ribs of adjustment appropriate, production efficiency is greatly increased, the utilization rate of mold is improved.
Description
Technical field
The present invention relates to construction engineering technical fields, and in particular to a kind of for producing the composable mold of prefabricated components.
Background technique
Currently, the mould structure for producing prefabricated components is complicated, weight is larger, and is directed to various sizes of prefabricated structure
Part, needs the mold of customized dimension, and the prefabricated components size that each project under construction uses is different, mold it is general
Property difference cause the utilization rate of mold low, die cost is high, not only wastes resource, but also special warehouse is needed to go
The not high mold of utilization rate is stored, management and storage cost are increased.As patent document 1 (publication number:
CN107553696A the molding die and forming method of a kind of muscle prefabricated components out) are disclosed, such as Fig. 1 institute of the patent document
Show, the mold rib of the left and right sides is located between the mold rib of upper and lower two sides in figure, the length of the mold rib of the left and right sides
The width for determining prefabricated components, when producing the prefabricated components product of different projects, the length and width of prefabricated components is all
It is likely to occur variation, whole molds on assembly line is needed replacing at this time, causes the utilization rate of mold not high, while mold is more
Change the production efficiency that process will greatly reduce factory.In addition, needing on the table when mold is installed in advance to the peace of mold
Holding position carries out scribing line positioning to improve installation accuracy, and more mold exchange each in this way will be crossed, be assembled, fixing mould
Process, installation process is time-consuming and laborious, is not able to satisfy the requirement currently produced on demand.
In addition, on the mold of existing prefabricated components have for stretch out reinforcing bar stretch out go out muscle hole/go out muscle slot, out muscle hole/
The spacing of muscle slot is constant out, once needing to adjust the spacing of distribution bar, mold before must just be scrapped, and is not only caused
Serious waste, also improves production cost, is unfavorable for improving production efficiency.
Summary of the invention
In order to overcome problems of the prior art, the present invention provides a kind of for producing the combination die of prefabricated components
Tool is conducive to the applicability for improving composable mold, can adapt to the production of various sizes of prefabricated components.Specific technical solution is such as
Under.
It is a kind of for producing the composable mold of prefabricated components comprising have the first mold rib, the second mold rib, third
Mold rib and the 4th mold rib, the first mold rib, the second mold rib, third mold rib and the 4th mold gear
While all having the rib face for abutting the prefabricated components, which is characterized in that the second mold rib is perpendicular to described
One end abutment of one mold rib and the second mold rib is in the rib face of the first mold rib, the third
Mold rib is perpendicular to an end abutment of the second mold rib and third mold rib in the second mold rib
Rib face, the 4th mold rib perpendicular to an end abutment of the third mold rib and the 4th mold rib in
The rib face of the third mold rib, the first mold rib is perpendicular to the 4th mold rib and first mold
One end abutment of rib is in the rib face of the 4th mold rib, the first mold rib, the second mold rib,
The rib face of three mold ribs and the 4th mold rib surrounds the cavity of a square shape for producing the prefabricated components.
Further, the first mold rib, the second mold rib, third mold rib and/or the 4th mold rib
It is made of more than two isometric flanges.Each flange is equivalent to a standard flange, the first mold rib, the second mold gear
Side, third mold rib or the 4th mold rib carry out selection criteria flange according to the size for the prefabricated components specifically to be produced
Quantity is combined, and is neatly changed each mold flange length, is adapted to the manufacture of the prefabricated components of various specifications, greatly
The versatility of mold flange is improved, die cost is lowered.
Further, the flange includes lower layer's side mode, upper layer side mode and between lower layer's side mode, upper layer side mode
Sealing strip;The upper layer side mode and lower layer's side mode are detachably connected.Sealing strip has certain flexibility, produces prefabricated
When component, first lower layer's side mode is fixed on workbench (platform mould), by the stretching reinforcing bar of prefabricated components (especially laminated floor slab)
It is placed in lower layer's side mode, sealing strip is fixed on upper layer side mode lower surface, and upper layer side mode and sealing strip are fixed on by fastener
Above lower layer's side mode, lower layer's side mode, upper layer side mode are identical with the length of sealing strip, and stretching out reinforcing bar can make sealing strip deform, close
Strip of paper used for sealing, which can will stretch out around reinforcing bar, to be blocked to prevent concrete from leaking out when pouring between upper and lower layer side mode;Demoulding
When, upper layer side mode is first removed, then remove lower layer's side mode.Not only solve the problems, such as that stretching out reinforcing bar is easy to cause spillage in this way, but also not
Any restrictions can be generated to the position for stretching out reinforcing bar, i.e. the spacing of stretching reinforcing bar can be adjusted arbitrarily, this is but also a mold
Flange (the first mold rib, the second mold rib, third mold rib and the 4th mold rib) can pass through two or more etc.
Long flange composition, is possibly realized;Opened up out in mold flange in the prior art muscle hole/go out muscle slot after, due to go out muscle hole/
The limitation of muscle separation out, it is difficult to extend the mold flange on prefabricated components one side, single mould by two mold flanges of combination
Tool flange length is long, and weight is big, and use and storage are inconvenient.
Further, the sealing strip by glue and/or fastener be fixed on lower layer's side mode upper surface and/or
The lower surface of upper layer side mode.Sealing strip can be separately arranged at the upper surface of lower layer's side mode or the lower surface of upper layer side mode;It is excellent
Selection of land, sealing strip may be provided with two, wherein a sealing strip is set to the upper surface of lower layer's side mode, another institute
State the lower surface that sealing strip is set to the upper layer side mode;It is more conducive to improving sealing effect in this way.
Further, the sealing strip is made of rubber material.
Further, the sealing strip includes the pipe portion part and flat part extended along the sealing strip length direction, institute
It states flat part to contact with the upper surface of the upper surface of lower layer's side mode or lower layer's side mode, the pipe portion part is located at the flat part
Two sides or close to the prefabricated components side.The height of pipe portion part can be much larger than the height of flat part, on the one hand, pipe
Component assumes responsibility for blocking most of deformation when stretching out reinforcing bar, has saved sealing strip material compared to solid sealing strip;Another party
Face, pipe portion part have preferably plastic deformation ability compared to solid seal, when being conducive to sealing strip and abutting with stretching reinforcing bar
Deformation, is saving sealing strip material materials while improving deformability.Preferably, the pipe portion part uses square tube form;
Be conducive to improve the planarization of prefabricated components end.
Further, lower layer's side mode and upper layer side mode are all made of aluminium alloy extrusions or steel profile.
Further, it is provided with screw hole in lower layer's side mode, corresponds to the screw hole in the upper layer side mode and is provided with
Through-hole, lower layer's side mode and upper layer side mode are realized detachably connected by bolt.Screw bolt passes upper layer side mode is led to
Hole, the through-hole of sealing strip are connect with the screw hole of lower layer side mode, realize the fixation of upper layer side mode.
Further, lower layer's side mode is fixed on the workbench by magnetic fixed mechanism.It in this way can be to avoid
It aperture or is welded on the table with workbench, can farthest reduce the destruction to workbench, and keep off convenient for mold
The dismounting on side.
Composable mold of the invention can be well adapted for the prefabricated components production requirement of various specifications, to be produced pre-
When scantling processed changes, no replacement is required mold rib changes the as long as the position of four mold ribs of adjustment appropriate
The rib face of the distance between the rib face of one mold rib and the rib face of third mold rib and the second mold rib and
The distance between rib face of 4th mold rib can carry out the production of new spec prefabricated components immediately, greatly increase life
Efficiency is produced, the utilization rate of mold is improved.Rib uses upper and lower level die assembly, centre setting rubber strip, so that rib can fit
It is produced with different bar gauges, spacing floor, reduces die cost investment.By single mold rib by more than two isometric shelves
Side (standard knot) composition is applicable in all specification floor productions, improves mold general rate and service life, reduce cost, promote effect
Rate.
Detailed description of the invention
Fig. 1 is the schematic diagram of composable mold of the invention;
Fig. 2 is the schematic diagram of flange;
Fig. 3 is one cross-sectional view of flange;
Fig. 4 is the cross-sectional view of sealing strip;
Fig. 5 is another cross-sectional view of flange;
Fig. 6 is the connection schematic diagram of magnetic fixed mechanism Yu lower layer's side mode.
In figure: the first mold rib 1, the second mold rib 2, third mold rib 3 and the 4th mold rib 4, flange 5,
Lower layer's side mode 6, upper layer side mode 7, sealing strip 8, pipe portion part 81, flat part 82, the first bolt 9, the second bolt 10, magnetic fixed machine
Structure 11.
Specific embodiment
Present invention is further described in detail with reference to the accompanying drawing.
It is a kind of for producing the composable mold of prefabricated components referring to Fig. 1-6 comprising to have the first mold rib 1, the second mould
Have rib 2, third mold rib 3 and the 4th mold rib 4, the first mold rib 1, the second mold rib 2, third mold
Rib 3 and the 4th mold rib 4 all have the rib face for abutting prefabricated components, and the second mold rib 2 is perpendicular to institute
An end abutment of the first mold rib 1 and the second mold rib 2 is stated in the rib face of the first mold rib 1,
The third mold rib 3 is perpendicular to an end abutment of the second mold rib 2 and third mold rib 3 in described
The rib face of two molds rib 2, the 4th mold rib 4 is perpendicular to the third mold rib 3 and the 4th mold rib 4
One end abutment is kept off in the rib face of the third mold rib 3, the first mold rib 1 perpendicular to the 4th mold
One end abutment of side 4 and the first mold rib 1 is in the rib face of the 4th mold rib 4, first mold
Rib 1, the second mold rib 2, third mold rib 3 and the 4th mold rib 4 rib face surround the cavity of a square shape
For producing the prefabricated components.
First mold rib 1, the second mold rib 2, third mold rib 4, in the 4th mold rib 4 any one or
It is multiple to be made of more than two isometric flanges 5.Each flange 5 is equivalent to a standard flange, the first mold rib, second
Mold rib, third mold rib or the 4th mold rib carry out selection criteria according to the size for the prefabricated components specifically to be produced
The quantity of flange is combined, and is neatly changed each mold flange length, is adapted to the manufacture of the prefabricated components of various specifications,
The versatility of mold flange is greatly increased, die cost is lowered.
Flange 5 includes lower layer's side mode 6, upper layer side mode 7 and the sealing strip between lower layer's side mode 6, upper layer side mode 7
8, sealing strip 8 by glue and/or fastener (bolt can be used in fastener) be fixed on lower layer's side mode upper surface and/or
The lower surface of upper layer side mode;The upper layer side mode 7 and lower layer's side mode 6 are detachably connected;Sealing strip 8 preferably uses rubber
Material is made, and sealing strip 8 has certain flexibility, when producing prefabricated components, lower layer's side mode 6 is first fixed on workbench and (is not schemed
Show) on, the stretching reinforcing bar of prefabricated components (especially laminated floor slab) is placed in 6 top of lower layer's side mode, upper layer side mode 8 is fixed on
6 top of lower layer's side mode, lower layer's side mode 6, upper layer side mode 7 are identical with the length of sealing strip 8, and stretching out reinforcing bar can make sealing strip 8 become
Shape, sealing strip 8, which can will stretch out around reinforcing bar, to be blocked to prevent concrete from leaking when pouring between upper and lower layer side mode
Out;When demoulding, upper layer side mode is first removed, then remove lower layer's side mode.It both solves stretching reinforcing bar in this way and is easy to cause asking for spillage
Topic, and any restrictions will not be generated to the position for stretching out reinforcing bar, i.e. the spacing of stretching reinforcing bar can be adjusted arbitrarily, this is but also one
A mold flange (the first mold rib, the second mold rib, third mold rib and the 4th mold rib) can pass through two
The above isometric flange composition, is possibly realized.
Sealing strip 8 can be separately provided the upper surface of lower layer's side mode 6 or the lower surface of upper layer side mode 7;Or sealing strip 8
It may be provided with two, the upper surface of lower layer's side mode is provided with a sealing strip, and the lower surface of the upper layer side mode is provided with
Another sealing strip;It is more conducive to improving sealing effect in this way.
Preferably, referring to fig. 4, sealing strip 8 includes the pipe portion part 81 and flat part 82 extended along sealing strip length direction,
The flat part 82 and the upper surface of lower layer's side mode 6 or the following table face contact of upper layer side mode 7, the pipe portion part 81 are located at institute
State the two sides of the flat part 82 of sealing strip 8 or the side close to the prefabricated components.The height of pipe portion part can be much larger than flat
The height in plate portion, on the one hand, pipe portion part assumes responsibility for blocking most of deformation when stretching out reinforcing bar, compared to solid sealing strip saving
Sealing strip material;On the other hand, pipe portion part has preferably plastic deformation ability compared to solid seal, is conducive to seal
Item deforms when abutting with stretching reinforcing bar, is saving sealing strip material materials while improving deformability.Preferably, the pipe
Component uses square tube form;Be conducive to improve the planarization of prefabricated components end.Fig. 5 is illustrated: sealing strip 8 passes through the first bolt
9 are fixed on the lower surface of lower layer's side mode 7.
Lower layer's side mode 6 and upper layer side mode 7 are all made of aluminium alloy extrusions or steel profile.The section of lower layer's side mode 6 can be
The section of inverted U perhaps rectangle upper layer side mode 7 can be U-shaped or rectangle.
Screw hole is provided in lower layer's side mode 6, and (screw hole can be opened up directly in lower layer's side mode, can also pass through welding one
Nut forms screw hole), the screw hole is corresponded in upper layer side mode 7 and is provided with through-hole, lower layer's side mode 6 and upper layer side mode 7 are logical
Cross the second bolt 10 realize it is detachably connected.Second bolt 10 sequentially pass through the through-hole of upper layer side mode 7, sealing strip through-hole with
The screw hole of lower layer's side mode 6 connects, and realizes the fixation of upper layer side mode 7.Sealing strip 8 is relatively narrow or same horizontal line on set in parallel
When setting two or more sealing strips, through-hole can be not provided on sealing strip.
Lower layer's side mode 6 passes through magnetic fixed mechanism 11 and is fixed on the workbench, and magnetic fixed mechanism 11 can integrate
In lower layer's side mode 6 (referring to Fig. 6), can also be independently arranged with lower layer side mode 6.In this way can to avoid aperture on the table or
It is welded with workbench, can farthest reduce the destruction to workbench, and be convenient for the dismounting of mold rib.The fixed machine of magnetism
Structure can be using the magnetic fixed mechanism in following patent document: open (bulletin) number: CN202753276U, openly (announcing)
Number: it CN201511367U, openly (announces) number: CN202828940U, openly (announcing) number: CN202391119U.
The embodiment of the present invention is described with above attached drawing, in the absence of conflict, the reality in the present invention
The feature applied in example and embodiment can be combined with each other.The invention is not limited to above-mentioned specific embodiment, above-mentioned tool
Body embodiment is only schematical, rather than limitation, those skilled in the art under the inspiration of the present invention,
Without breaking away from the scope protected by the purposes and claims of the present invention, many forms can be also made, these belong to this
Within the protection scope of invention.
Claims (10)
1. a kind of for producing the composable mold of prefabricated components comprising have the first mold rib, the second mold rib, third mould
Have rib and the 4th mold rib, the first mold rib, the second mold rib, third mold rib and the 4th mold rib
All have the rib face for abutting the prefabricated components, which is characterized in that the second mold rib is perpendicular to described first
One end abutment of mold rib and the second mold rib is in the rib face of the first mold rib, the third mould
Has rib perpendicular to an end abutment of the second mold rib and third mold rib in the second mold rib
Rib face, the 4th mold rib is perpendicular to an end abutment of the third mold rib and the 4th mold rib in institute
The rib face of third mold rib is stated, the first mold rib is perpendicular to the 4th mold rib and first mold is kept off
One end abutment on side is in the rib face of the 4th mold rib, the first mold rib, the second mold rib, third
The rib face of mold rib and the 4th mold rib surrounds the cavity of a square shape for producing the prefabricated components.
2. according to claim 1 for producing the composable mold of prefabricated components, which is characterized in that the first mold gear
Side, the second mold rib, third mold rib and/or the 4th mold rib are made of more than two isometric flanges.
3. according to claim 2 for producing the composable mold of prefabricated components, which is characterized in that under the flange includes
Layer side mode, upper layer side mode and the sealing strip between lower layer's side mode, upper layer side mode;The upper layer side mode and the lower layer
Side mode is detachably connected.
4. according to claim 3 for producing the composable mold of prefabricated components, which is characterized in that the sealing strip passes through
Glue and/or fastener are fixed on the upper surface of lower layer's side mode and/or the lower surface of upper layer side mode.
5. according to claim 4 for producing the composable mold of prefabricated components, which is characterized in that the sealing strip setting
There are two, wherein a sealing strip is set to the upper surface of lower layer's side mode, another sealing strip is set to institute
State the lower surface of upper layer side mode.
6. for producing the composable mold of prefabricated components according to claim 3-5 any one, which is characterized in that described
Sealing strip is made of rubber material.
7. for producing the composable mold of prefabricated components according to claim 3-5 any one, which is characterized in that described
Sealing strip includes the pipe portion part and flat part extended along the sealing strip length direction, the flat part and lower layer's side mode
Upper surface or lower layer's side mode upper surface contact, the pipe portion part is located at the two sides or close described prefabricated of the flat part
The side of component.
8. according to claim 3 for producing the composable molds of prefabricated components, which is characterized in that lower layer's side mode and
Upper layer side mode is all made of aluminium alloy extrusions or steel profile.
9. according to claim 3 for producing the composable mold of prefabricated components, which is characterized in that in lower layer's side mode
It is provided with screw hole, corresponds to the screw hole in the upper layer side mode and is provided with through-hole, lower layer's side mode and upper layer side mode pass through
Bolt is realized detachably connected.
10. according to claim 3 for producing the composable mold of prefabricated components, which is characterized in that lower layer's side mode
It is fixed on the worktable by magnetic fixed mechanism.
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CN109318351B CN109318351B (en) | 2024-01-30 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111070389A (en) * | 2020-03-02 | 2020-04-28 | 三能集成房屋股份有限公司 | Universal combined die for prefabricated laminated slab and using method thereof |
CN115008794A (en) * | 2022-06-06 | 2022-09-06 | 浙江华茂航天科技股份有限公司 | Flexible side die system for forming composite square cabin wall plate and forming method |
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