CN109315068A - Circuit unit and its manufacturing method - Google Patents

Circuit unit and its manufacturing method Download PDF

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Publication number
CN109315068A
CN109315068A CN201780029301.9A CN201780029301A CN109315068A CN 109315068 A CN109315068 A CN 109315068A CN 201780029301 A CN201780029301 A CN 201780029301A CN 109315068 A CN109315068 A CN 109315068A
Authority
CN
China
Prior art keywords
circuit
metal plate
expose portion
circuit unit
electrically connected
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201780029301.9A
Other languages
Chinese (zh)
Inventor
P·鲁茨
K·布尔曼
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weichuang Automobile Industry Co Ltd
Flex Automotive GmbH
Original Assignee
Weichuang Automobile Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US15/152,218 external-priority patent/US9844146B2/en
Priority claimed from DE202016102522.2U external-priority patent/DE202016102522U1/en
Application filed by Weichuang Automobile Industry Co Ltd filed Critical Weichuang Automobile Industry Co Ltd
Publication of CN109315068A publication Critical patent/CN109315068A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/36Assembling printed circuits with other printed circuits
    • H05K3/361Assembling flexible printed circuits with other printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/40Forming printed elements for providing electric connections to or between printed circuits
    • H05K3/4038Through-connections; Vertical interconnect access [VIA] connections
    • H05K3/4084Through-connections; Vertical interconnect access [VIA] connections by deforming at least one of the conductive layers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09009Substrate related
    • H05K2201/091Locally and permanently deformed areas including dielectric material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings
    • H05K3/281Applying non-metallic protective coatings by means of a preformed insulating foil
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/328Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by welding

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Combinations Of Printed Boards (AREA)
  • Parts Printed On Printed Circuit Boards (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

The present invention relates to a kind of circuit unit (1), including conductive metal sheet (20) and it is electrically connected to the circuits (10) of the metal plate (20), wherein the circuit (10) includes at least one insulating film (12,13) conductive layer (11) and at least partly covered by least one described insulating film (12,13).Furthermore, the circuit (10) includes at least one expose portion (15) in preferred join domain (14) towards the metal plate (20), in the preferred join domain (14), electrical connection between the circuit (10) and the metal plate (20) will be established and the expose portion (15) is at least partly electrically connected to the metal plate (20).In addition, the present invention relates to a kind of methods for manufacturing circuit unit (1).

Description

Circuit unit and its manufacturing method
The present invention relates to a kind of circuit unit and a kind of method for manufacturing this circuit unit, wherein the component is substantially But the circuit not solely by conductive metal sheet and including conductive layer forms, and wherein metal plate and circuit should be mutually electrical Connection.
According to current practice, including with circuit, the circuit unit of the electrical connection of preferably flexible circuit is by from two sides It is directly accessed the conductive layer of the circuit, preferably layers of copper is established, this is also referred to as " backing " structure.Therefore, institute is formed The material for stating the conductive layer (for example, layers of copper) of circuit is exposed from two sides in the position for establishing electrical contact with conductive metal sheet. Particularly, flexible circuit is exemplarily used for battery unit interconnection and battery cell management system with being electrically connected for another conductive member The fields such as system.Therefore, because the miniaturization of circuit, the failure of this electrical connection typically results in the event of the unrepairable of entire product Barrier.
However, this known manufacturing process and circuit unit have the shortcomings that it is several.Firstly, it leads to the structure of electrical connection Such as thicker more expensive copper foil of application or any kind of mechanical strain of application is needed to eliminate solution, it is the smallest to realize It is electrically connected intensity.Secondly, the conductive layer or layers of copper of flexible circuit in exposed at both sides in environment, and need further processing step Suddenly enough protections are provided with the expose portion for conductive or copper circuit layer.Third uses flexible circuit in terms of providing flexibility, And the movement of subsequent this flexible electrical conductor may cause the disconnection of electrical connection.Finally, it is desirable to provide simplify and reliable electric Gas interconnection structure, especially for the circuit unit between the metal plate component and flexible circuit of relative stiffness.
Therefore, root problem of the invention is to provide a kind of improved circuit component configurations and manufacturing process, therefore passes through Improve the efficiency and reliability of gained circuit unit simultaneously to reduce necessary manufacturing step and reduce manufacturing cost.
The present invention is by providing the circuit unit according to independent claims 1 and the method solution according to independent claims 7 It has determined these problems.The other embodiment of the present invention is described in dependent claims 2 to 6 and 8 to 10.
Circuit unit according to the present invention includes conductive metal sheet and the circuit for being electrically connected to the metal plate.The circuit Including at least one insulating film and at least partly by the conductive layer of at least one described insulating film covering.In addition, the circuit Including at least one expose portion towards the metal plate in preferred join domain, in the preferred join domain, institute Stating the electrical connection between circuit and the metal plate will be established.The expose portion is at least partly electrically connected to the metal Plate.
For the present invention, the expose portion of circuit be interpreted as circuit conductive layer it is not exhausted by least one insulating film Edge.Certainly, insulating film is removed from the preferred join domain of circuit, in particular so that the electrical contact with conductive layer is available , to obtain expose portion.
Advantageously, the conductive layer of the circuit only exposure at Minimum Area, the Minimum Area are intended to be in electrical contact with metal plate.? Except the expose portion, conductive layer is covered by least one insulating film completely.Therefore, conductive layer is avoided to be unnecessarily exposed to Environment influences, and the durable connection structure between circuit and the metal plate of circuit unit may be implemented.In addition, by providing electricity This unilateral connection on road, manufacturing cost also reduce.
An advantageous embodiment of the invention includes bonder, which is arranged in the circuit and the metal Between plate.Therefore, binding force is not only generated by electrical connection itself.Therefore, the combination of the metal plate of circuit and component is also by described Bonder support.The higher reliability of circuit unit is provided as a result, (such as is sheared because for example preventing by separating force Power or pulling force) caused by electrically disconnected or its risk at least significantly reduce.
According to another embodiment, the bonder surrounds the expose portion of the circuit.It is thereby achieved that such excellent Point: circuit is sealed by the bonder of surrounding simultaneously with being electrically connected for metal plate.Thus, for example, air humidity will not influence Electrical connection, and then its durability increases.
According to one embodiment of present invention, the circuit is flexible circuit.Particularly, flexible circuit and metal plate are provided Electrical connection, without apply " backing " technology.Therefore, the guarantor of flexible circuit, especially conductive layer is realized through the invention Shield and sealing, and establish economical and effective and improved circuit unit.In addition, flexible circuit preferably includes copper as conductive Layer material.But any other advantageous conductive material can be certainly also used to conductive layer.
In of the invention another preferably and in advantageous embodiment, at least one described insulating film includes basement membrane and covering Film, wherein cover film includes at least one expose portion, and wherein the basement membrane be located at circuit away from the metal plate Side, especially in conductive layer side.Therefore, the expose portion being made of circuit realized by the interruption in cover film, At the interruption, insulating layer is removed from conductive layer.Advantageously, even if basement membrane also can establishing with metal plate when being electrically connected Support function is provided for conductive layer.Therefore, circuit and its conductive layer are adequately sealed and support, with provide circuit and metal plate it Between the improved durability that is electrically connected.
According to another embodiment, the electrical connection between the circuit and the metal plate is established by welding, especially Pass through ultrasonic bonding, laser welding, resistance welding, Vibration Welding or friction welding or any other welding technique appropriate. Particularly, circuit and the metal plate property of can choose and accurate mode are electrically connected.Furthermore it is possible to be each individual circuit unit Select suitable welding method.It is thereby achieved that effectively, inexpensive and durable electrical connection.
Following steps manufacture can be used in circuit unit as described above.First step is the preferred connection in the circuit At least one expose portion is set in region, and thus the preferred join domain is towards metal plate.Another step is to make described lead Electric metal plate and the circuit are aligned on the axis that the length perpendicular to the circuit extends across the expose portion.Cause This, the circuit, the preferred join domain of the electrical connection between the conductive layer and the metal plate of the especially described circuit It should be facing with each other in the right way.Therefore, the preferred company of the expose portion of metal plate and circuit, especially metal plate and circuit It connects region and is preferably parallel to one another positioning.
Another step of manufacturing process be by applying mechanical force to the circuit and the metal plate along the axis, with At least part of the expose portion establishes surface contact.In particular, surface contact can be by providing and metal plate and electricity At least one force application apparatus (for example, two anvil blocks) that road is aligned on the same axis is realized.As a result, for example, the first anvil block Can on the back side of the expose portion away from circuit of metal plate applied force, and the second anvil block can circuit deviate from metal On the back side of plate, the applied force especially on the basement membrane of flexible circuit.
In addition, at least one of two anvil blocks are preferably moveable, so as to make circuit, metal plate and two Anvil block is in contact with each other.Hereinafter, using at least one moveable anvil block, the circuit, particularly its at expose portion Conductive layer and the metal plate can be and being pressed against on another immovable anvil block in preferred join domain Place carries out surface contact.Certainly, both anvil block or force application apparatus can also be moved relative to each other along alignment axis.
Final step according to the method for manufacture circuit unit is to establish to be electrically connected between the circuit and the metal plate It connects.In particular, electrical connection should be established as firmly connecting.This means that the electrical connection of the circuit and the metal plate must quilt It is interpreted as the component being fixed to one another.It thus provides reliable electrical connection, any unnecessary without showing during use Signs of wear.
For another embodiment of this method, establishing the step of surface contacts and establishes electrical connection is to carry out simultaneously 's.Particularly, it establishes and is electrically connected while force transfering device (for example, two anvil blocks) provide the surface contact of circuit and metal plate It connects.Therefore, the region of circuit and metal plate is electrically connected to each other in a precise manner, because the electrical connection is arranged in circuit and metal At the surface area contact of plate.
Therefore, force transfering device (for example, two anvil blocks) be preferably configured to not only applied force with realize surface contact, but also Also any kind of energy is provided to establish electrical connection between the two parts for circuit and metal plate.Therefore, described two anvils Seat can be designed as weld anvil.
For another embodiment, using bonder the circuit is selectively adhered to the metal plate On.Therefore, bonder can be applied between circuit and metal plate before or after being electrically connected foundation.Particularly, lead to It crosses and bonder is provided after adhesion process, can correspondingly seal the electrical connection of foundation.In addition, the company of circuit and metal plate It connects and is in addition supported by bonder.Therefore, any kind of separating force being applied in electrical connection, such as shearing force or pulling force, It can be received at least partially through bonding connection.It can thus be avoided or at least substantially reducing since application external force causes Electrical connection destruction.
According to another embodiment, the circuit for being selectively adhered to by bonder in scheduled join domain On the metal plate.Therefore, the bonder is applied to the cover film of metal plate or circuit, especially insulator chain, is fitted For providing the pre-determined bit for being used for alignment circuit and metal plate.Term " predetermined join domain " then means further connecting The preferred join domain of circuit and metal plate is identified and limited before process.Therefore, realizing that surface connects by force transfering device Before touching, the process realized surface contact and establish electrical connection can simplify by being aligned in advance.In addition, circuit and metal plate can To be electrically connected to each other, and it is unrelated with their direction in space.Thus, for example, circuit can be positioned at metal plate top or under Side or two components can be located adjacent to, such as are aligned along horizontal axis.Then, pass through the choosing of bonder The bonding of selecting property is conducive to manufacturing process and manufacturing process is divided into single step easy to carry out.In addition, thus reducing Manufacturing cost and for effort needed for providing the reliable electrical connection of high quality.
Hereinafter, by reference to included attached drawing, the present invention will be described in more detail.However, should not exclude of the invention Further it is contemplated that example.
Therefore, these schematically illustrate:
Fig. 1 is according to the present invention for manufacturing the cross-sectional view of the device of an example of circuit unit;With
Fig. 2 is the example of the viewgraph of cross-section of circuit unit according to the present invention.
Fig. 1 shows metal plate 20 and circuit 10, especially flexible circuit 10 comprising the conductive layer being preferably made of copper 11.Conductive layer 11 is insulated by cover film 12 on the first side, and is insulated on the second side by basement membrane 13.Flexible circuit 10 So that mode of the cover film 12 in face of the surface of metal plate is arranged.Cover film 12 is interrupted in preferred join domain 14, by This provides the expose portion 15 of circuit 10, especially its conductive layer 11.Therefore, expose portion 15 faces metal plate 20.With this phase Instead, basement membrane 13 is the pantostrat of abundant support conductive layer 11, to realize the necessary stability of flexible circuit 10.
In addition, the metal plate 20 and the flexible circuit 10 are aligned with each other along alignment axis X.However, alignment axis The axis of symmetry of expose portion 15 is not necessarily represented.Particularly, the preferred join domain 24 of metal plate 20 and flexible circuit 10 It is preferred that join domain 14 is facing with each other.Then, the preferred join domain 24 of the expose portion 15 of flexible circuit 10 and metal plate 20 Alignment.However, the expose portion 15 of flexible circuit 10 may include any geometry being contemplated that and appropriate to provide flexibility Electrical contact between circuit 10 and metal plate 20.
According to Fig. 1, bonder is applied on cover film 12 before adhesion technique, especially to lead in circuit 10 Electrical connection is provided between electric layer 11 and metal plate 20.Therefore, the flexible circuit 10 and the metal plate 20 especially include sudden and violent Each preferred join domain 14,24 of dew part 15 is pre-positioned relative to each other along alignment axis X.Therefore, the bonding Device 16 surrounds preferred join domain 14, and the expose portion 15 of especially circuit 10.Then, applied bonder 16 Shape preferably correspond to flexible circuit 10 expose portion 15 geometry.
In addition, the first weld anvil 30 and the second weld anvil 40 are also aligned along axis X.Therefore, two weld anvils 30, 40 represent force transfering device according to the present invention.According to Fig. 1, the first weld anvil 30 is located in above metal plate, the second welding Anvil block 40 is located in 10 lower section of flexible circuit.It is removable by two weld anvils 30, at least one of 40, it can be in circuit Applied force on component, to realize at least part and the preferred join domain of metal plate 20 of the expose portion 15 of flexible circuit 10 Surface contact between 24.Certainly, two anvil blocks also can be set into can relatively move along axis X.Therefore, once the second anvil Seat 40 is contacted with the basement membrane of flexible circuit 10, and deformation force is applied to flexible circuit 10, leads to the conductive layer at expose portion 15 Surface between 11 and metal plate 20 contacts.By preferably providing surface contact and establishing electrical connection, adhesion process example simultaneously Such as carried out according to any welding procedure.
In fig. 2 it is shown that circuit unit 1, is generated by the manufacturing process that reference Fig. 1 is described.Metal plate 20 and flexibility Circuit 10 is electrically connected to each other by adhesion technique.Particularly, the conductive layer 11 and metal at the expose portion 15 of flexible circuit 10 The deformation that electrical connection between the preferred join domain 24 of plate 20 has passed through flexible circuit 10 is realized, especially by conductive layer 11 and basement membrane 13 deformation and subsequent welding procedure formed.Therefore, basement membrane 13 is that the conductive layer 11 being preferably made of copper mentions For mechanical support.
In addition, Fig. 2 shows electrical connections to be present at least part of initial expose portion 15 of circuit 10.Therefore, all The bonder 16 enclosed represents the sealing for electrical connection, influences to avoid on any environment of electrical connection.Therefore, according to this hair The shown example of bright circuit unit 1 can be potential to solve the problems, such as by providing improved structure, which can be in letter Change and reduce and realized in the manufacturing process of cost, and at the same time improving the efficiency and reliability of gained circuit.
Reference signs list
X alignment axis
1 circuit unit
10 (flexibility) circuits
11 conductive layers
12 cover films
13 basement membranes
14 ((flexibility) circuit) preferred join domains
15 expose portions
16 bonders
20 metal plates
24 (metal plate) preferred join domains
30 first weld anvils
40 second weld anvils

Claims (10)

1. a kind of circuit unit (1), comprising:
Conductive metal sheet (20), and
It is electrically connected to the circuit (10) of the metal plate (20),
Wherein the circuit (10) includes at least one insulating film (12,13) and at least partly by least one described insulating film (12,13) conductive layer (11) covered,
Wherein the circuit (10) includes at least one exposure in preferred join domain (14) towards the metal plate (20) Partially (15), in the preferred join domain (14), described between the circuit (10) and the metal plate (20) is electrically connected Connecing will be established,
And wherein the expose portion (15) is at least partly electrically connected to the metal plate (20).
2. circuit unit (1) according to claim 1, wherein being mentioned between the circuit (10) and the metal plate (20) For bonder (16).
3. circuit unit (1) according to claim 2, wherein the bonder (16) surrounds the institute of the circuit (10) State expose portion (15).
4. the circuit unit according to one of preceding claims (1), wherein the circuit (10) is flexible circuit.
5. the circuit unit according to one of preceding claims (1), wherein at least one described insulating film (12,13) includes Basement membrane (13) and cover film (12), wherein the cover film (12) includes at least one described expose portion (15), and wherein The basement membrane (13) is located at the side away from the metal plate (20) of circuit (10).
6. the circuit unit according to one of preceding claims (1), wherein the circuit (10) and the metal plate (20) Between the electrical connection by welding establish, especially by ultrasonic bonding, laser welding, resistance welding, Vibration Welding Or friction welding.
7. the method for manufacturing circuit unit according to any one of claim 1 to 6 (1), comprising the following steps:
At least one described expose portion (15) is set in the preferred join domain (14) of the circuit (10), it is thus described It is preferred that join domain (14) is towards the metal plate (20);
The conductive metal sheet (20) and the circuit (10) is set to extend across institute in the length perpendicular to the circuit (10) It states and is aligned on the axis (X) of expose portion (15);
By applying mechanical force to the circuit (10) and the metal plate (20) along the axis (X), with the expose portion (15) at least part establishes surface contact;With
Electrical connection is established between the circuit (10) and the metal plate (20).
8. according to the method described in claim 7, wherein described establish surface contact and establish the step of being electrically connected while carrying out.
9. method according to claim 7 or 8, wherein the bonder (16) being applied to choose property by the electricity Road (10) is adhered on the metal plate (20).
10. method according to claim 7 or 8, wherein the bonder (16) is by application in scheduled bonding pad Selectively the circuit (10) is adhered on the metal plate (20) in domain.
CN201780029301.9A 2016-05-11 2017-05-10 Circuit unit and its manufacturing method Pending CN109315068A (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US15/152,218 US9844146B2 (en) 2016-05-11 2016-05-11 Electrical circuitry assembly and method for manufacturing the same
DE202016102522.2U DE202016102522U1 (en) 2016-05-11 2016-05-11 Electrical conductor assembly
US15/152,218 2016-05-11
DE202016102522.2 2016-05-11
PCT/EP2017/061210 WO2017194618A1 (en) 2016-05-11 2017-05-10 Electrical circuitry assembly and method for manufacturing the same

Publications (1)

Publication Number Publication Date
CN109315068A true CN109315068A (en) 2019-02-05

Family

ID=58699135

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201780029301.9A Pending CN109315068A (en) 2016-05-11 2017-05-10 Circuit unit and its manufacturing method

Country Status (4)

Country Link
EP (1) EP3456161A1 (en)
CN (1) CN109315068A (en)
MX (1) MX2018013731A (en)
WO (1) WO2017194618A1 (en)

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Publication number Priority date Publication date Assignee Title
US5526563A (en) * 1994-03-10 1996-06-18 Matsushita Electric Industrial Co., Ltd. Method for manufacturing an electronic component
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WO1999049708A1 (en) * 1998-03-27 1999-09-30 Minnesota Mining And Manufacturing Company Method for making electrical connections between conductors separated by a dielectric
TW486721B (en) * 2000-08-30 2002-05-11 Acer Display Tech Inc Plasma display having auxiliary bonding pad
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DE102005035102A1 (en) * 2005-07-27 2007-02-01 Robert Bosch Gmbh Electrically conductive connection and method for producing such
CN1918583A (en) * 2004-02-06 2007-02-21 日立化成工业株式会社 Electronic device
CN101406112A (en) * 2006-03-20 2009-04-08 住友电木株式会社 Circuit board and connection substrate
CN101448359A (en) * 2007-11-29 2009-06-03 三星电子株式会社 Printed circuit board assembly and manufacturing method for the same
CN102065645A (en) * 2009-11-17 2011-05-18 王定锋 Double-sided printed circuit board (PCB) with elements and mutual conductance method thereof
CN202496133U (en) * 2012-02-28 2012-10-17 比亚迪股份有限公司 Integrated flexible printed circuit board

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WO1999049708A1 (en) * 1998-03-27 1999-09-30 Minnesota Mining And Manufacturing Company Method for making electrical connections between conductors separated by a dielectric
TW486721B (en) * 2000-08-30 2002-05-11 Acer Display Tech Inc Plasma display having auxiliary bonding pad
CN1527657A (en) * 2003-02-27 2004-09-08 株式会社山武 Electric circuit base board assembling body
CN1898764A (en) * 2003-12-26 2007-01-17 索尼化学株式会社 Connecting structure and connecting method of circuit
CN1918583A (en) * 2004-02-06 2007-02-21 日立化成工业株式会社 Electronic device
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Also Published As

Publication number Publication date
EP3456161A1 (en) 2019-03-20
MX2018013731A (en) 2019-08-01
WO2017194618A1 (en) 2017-11-16

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Application publication date: 20190205