CN109305531A - One kind being based on X-ray conveyer belt foreign matter on-line measuring device - Google Patents
One kind being based on X-ray conveyer belt foreign matter on-line measuring device Download PDFInfo
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- CN109305531A CN109305531A CN201811443261.5A CN201811443261A CN109305531A CN 109305531 A CN109305531 A CN 109305531A CN 201811443261 A CN201811443261 A CN 201811443261A CN 109305531 A CN109305531 A CN 109305531A
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- Prior art keywords
- ray
- emitter
- conveyer belt
- foreign matter
- measuring device
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/06—Control devices, e.g. for safety, warning or fault-correcting interrupting the drive in case of driving element breakage; Braking or stopping loose load-carriers
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/04—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
- B65G2203/0275—Damage on the load carrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Analysing Materials By The Use Of Radiation (AREA)
Abstract
The present invention is a kind of based on X-ray conveyer belt foreign matter on-line measuring device, belongs to conveyer belt online measuring technique field.The technical issues of solution are as follows: a kind of device for being able to detect the foreign matters such as ironware, spoil in conveyer belt transported material is provided.It include: that X-ray emitter, X-ray connect emitter, long-range control host machine, protective stent, image recognition algorithm, processing computer；The X-ray emitter, X-ray connect emitter and protective stent fixed installation is integrated；The long-range control host machine completes the parsing and implementation to remote control command；Described image recognizer, processing computer complete the dissection process to image data.X-ray emitter transmitting X-ray penetrates conveyer belt, X-ray connects emitter and is acquired imaging to the X-ray after penetrating, long-range control host machine realizes the control that emitter is connect to X-ray emitter and X-ray, processing computer carries out acquisition storage in real time to the image data come is transmitted back to, image recognition algorithm is analyzed the image data of storage, is resolved, and test result is provided.
Description
The present invention is a kind of based on X-ray conveyer belt foreign matter on-line measuring device, belongs to conveyer belt online measuring technique neck
Domain.The technical issues of solution are as follows: a kind of device for being able to detect the foreign matters such as ironware, spoil in conveyer belt transported material is provided.Packet
Include: X-ray emitter, X-ray connect emitter, long-range control host machine, protective stent, image recognition algorithm, processing computer；It is described
X-ray emitter, X-ray connect emitter and protective stent fixed installation is integrated；The long-range control host machine is completed to long-range control
Make the parsing and implementation of order；Described image recognizer, processing computer complete the dissection process to image data.X-ray
Transmitter transmitting X-ray penetrates conveyer belt, and X-ray connects emitter and is acquired imaging, long-range control host machine to the X-ray after penetrating
Realize the control that emitter is connect to X-ray emitter and X-ray, processing computer carries out in real time to the image data come is transmitted back to
Acquisition storage, image recognition algorithm are analyzed the image data of storage, are resolved, and test result is provided.
Technical field
The present invention is a kind of based on X-ray conveyer belt foreign matter on-line measuring device, belongs to conveyer belt detection technique field.
Background technique
Currently, conveyer belt mainly undertakes raw coal transportation task within coal mines, and in entire transit link, coalcutter, scraper plate
The equipment damages component such as machine, crusher, the large-scale spoil etc. during mining of raw coal may enter transportation system with raw coal,
And then the damage of equipment or the destruction of conveyer belt itself along may cause, it influences normally to produce.
Accident caused by foreign matter in conveyer belt transported material is easiest in entire transit link is conveyer band discerption.When
It is preceding it is vertical tear detection substantially based on to the detection after conveyer band discerption, but cannot achieve and prevent before conveyer band discerption, open
Hair is detected identification to the object that may cause tearing in conveyer belt transported material in advance, can effectively avoid the hair of tearing
It is raw, realize the prevention in advance to conveyer band discerption accident.
Using x-ray imaging technology, real-time detection during conveyer belt is in haul, to conveying in the image of shooting
The objects such as band, coal cinder, spoil, ironware distinguish, and realize when having large-scale spoil or ironware to pass through detection device, realize certainly
Dynamic warning function achievees the effect that anti-tear generation pre- in advance.
Conveyer belt detection device for foreign matter can be realized the real-time detection to conveyer belt, and reliable analysis identifies in transported material
Foreign matter, in real time acquisition, storage, transmission scene image data, by the analysis to data, judge whether there is beyond limitation
Object, reduce conveyer band discerption risk, find the problem in time, avoid fault spread, substantially reduce production process
In the disorderly closedown time.
Summary of the invention
The present invention overcomes the shortcomings of the prior art, technical problem to be solved are as follows: providing one kind can examine online
Survey and judge that ironware in transported material, large-scale spoil etc. influence the detection device for foreign matter of conveyer belt transportation safety.
In order to solve the above-mentioned technical problem, the technical solution of the present invention is as follows: a kind of examined online based on X-ray conveyer belt foreign matter
Survey device, comprising: X-ray emitter, X-ray connect emitter, long-range control host machine, protective stent, image recognition algorithm, processing meter
Calculation machine；
The X-ray emitter and X-ray connect emitter and are placed in conveyer belt two sides；The protective stent is to X-ray emitter and X
Ray connects emitter and is fixed；The long-range control host machine is connect with X-ray emitter using communication cable, and the processing calculates
Machine and long-range control host machine pass through dedicated Internet access.
The X-ray emitter realizes that the transmitting of X-ray, the adjustment of transmitted intensity, the control of angle make to penetrate conveyer belt
Field of radiation afterwards more easily discriminates.
The long-range control host machine realizes that connecing emitter with X-ray emitter and X-ray carries out real time communication, while to processing
Computer communications command is parsed, and the scene for completing far-end operation is realized.
The protective stent realizes the fixation that emitter is connect to X-ray emitter and X-ray, it is ensured that X-ray emitter and X are penetrated
Line connects the relative position of emitter, while preventing the leakage of X-ray.
The processing computer is completed to be completed at the same time image recognition algorithm to the image real-time storage of acquisition, provide detection
As a result.
Foreign matter in the achievable conveyer belt transported material to normal operation of device is measured in real time.
The invention patent has the advantages that compared with prior art.
It is used in the invention patent and penetrates imaging while realizing to conveyer belt and conveyer belt transported material, completion pair
The Division identification of conveyer belt and transported material after imaging.
X-ray emitter and X-ray, which connect emitter and realize, in the invention patent examines the foreign matter covered by transport coal
It surveys.
The real-time online detection to foreign matter in transported material is completed in the invention patent.
Whole device structure is simple in the invention patent, and in-site installation is easy to adjust, easy to operate, and accuracy is high, can be big
The safety that big raising conveyer belt uses.
Specific embodiment
One kind based on X-ray conveyer belt foreign matter on-line measuring device include: 1, X-ray emitter, 2, X-ray connect emitter,
3, long-range control host machine, 4, protective stent, 5, image recognition algorithm, 6, processing computer；The X-ray emitter and X-ray
Emitter is connect to be placed in conveyer belt two sides；The protective stent connects emitter to X-ray emitter and X-ray and is fixed；
The X-ray emitter and X-ray connect emitter and are placed in conveyer belt two sides；The protective stent is to X-ray emitter and X
Ray connects emitter and is fixed；The long-range control host machine is connect with X-ray emitter using communication cable, and the processing calculates
Machine and long-range control host machine pass through dedicated Internet access.
The X-ray emitter realizes that the transmitting of X-ray, the adjustment of transmitted intensity, the control of angle make to penetrate conveyer belt
Field of radiation afterwards more easily discriminates.
The long-range control host machine realizes that connecing emitter with X-ray emitter and X-ray carries out real time communication, while to processing
Computer communications command is parsed, and the scene for completing far-end operation is realized.
The protective stent realizes the fixation that emitter is connect to X-ray emitter and X-ray, it is ensured that X-ray emitter and X are penetrated
Line connects the relative position of emitter, while preventing the leakage of X-ray.
The processing computer is completed to be completed at the same time image recognition algorithm to the image real-time storage of acquisition, provide detection
As a result.
In the present invention, such as using a kind of above-mentioned method operated based on X-ray conveyer belt foreign matter on-line measuring device
Under: X-ray emitter 1, X-ray are connect into emitter 2, long-range control host machine 3, protective stent and are mounted on the conveyer belt for needing to detect
On, it is ensured that protective stent 4 connects emitter 2 with X-ray emitter 1 and X-ray and connect reliably, confirms X-ray emitter 1 and X-ray
Connect emitter 2 and passed through communication cable and connect completion with long-range control host machine 3, processing computer 6 can be realized by dedicated network with
Long-range control host machine 3 is communicated, and clearly shows the state of conveyer belt and transported material, to realize detection conveyer belt transport
The foreign matter of material.
In conveyer belt operational process, X-ray emitter transmitting X-ray penetrates conveyer belt, after X-ray connects emitter to penetrating
X-ray be acquired imaging, long-range control host machine realizes that the control that emitter is connect to X-ray emitter and X-ray, processing calculate
Machine carries out acquiring storage in real time to the image data come is transmitted back to, and image recognition algorithm divides the image data of storage
Analysis resolves, and provides test result.
The embodiment of the present invention is explained in detail above, but the present invention is not limited only to above embodiment,
Within the knowledge of a person skilled in the art, it can also make without departing from the purpose of the present invention each
Kind variation.
Claims (5)
1. one kind be based on X-ray conveyer belt foreign matter on-line measuring device, comprising: X-ray emitter (1), X-ray receptor (2),
Long-range control host machine (3), protective stent (4), image recognition algorithm (5), processing computer (6)；The X-ray emitter (1)
It connects emitter (2) with X-ray and places respectively and pass through with conveyer belt two sides, conveyer belt from centre；The long-range control host machine (3) passes through
Cable connects emitter (2) with X-ray emitter (1) and X-ray and connect；The protective stent (4) goes out Shu Fangxiang installation along X-ray,
Image recognition algorithm (5) is mounted in processing computer (6), realizes the automatic analysis and judgment of image.
2. a kind of X-ray conveyer belt foreign matter on-line measuring device that is based on according to claim 1 is it is characterized by: use
X-ray emitter (1) completes the transmission to conveyer belt transported material while penetrating belt.
3. a kind of X-ray conveyer belt foreign matter on-line measuring device that is based on according to claim 1 is it is characterized by: the X
Ray connects imaging of emitter (2) realization to conveyer belt and transported material.
4. a kind of X-ray conveyer belt foreign matter on-line measuring device that is based on according to claim 1 is it is characterized by: the figure
The image of conveyer belt inner skeleton itself and transported material is distinguished as recognizer (5) realize, is realized to transported material
Automatically analyze detection.
5. a kind of X-ray conveyer belt foreign matter on-line measuring device that is based on according to claim 1 is it is characterized by: use
The mode that Density Detection and Image outline identification combine is completed to the foreign bodies detection in transported material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811443261.5A CN109305531A (en) | 2018-11-29 | 2018-11-29 | One kind being based on X-ray conveyer belt foreign matter on-line measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811443261.5A CN109305531A (en) | 2018-11-29 | 2018-11-29 | One kind being based on X-ray conveyer belt foreign matter on-line measuring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109305531A true CN109305531A (en) | 2019-02-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811443261.5A Pending CN109305531A (en) | 2018-11-29 | 2018-11-29 | One kind being based on X-ray conveyer belt foreign matter on-line measuring device |
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| CN (1) | CN109305531A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110763312A (en) * | 2019-12-26 | 2020-02-07 | 常州莫森智能科技有限公司 | X-ray high-precision weight detecting device with metal detection function |
| CN113269492A (en) * | 2021-05-24 | 2021-08-17 | 山推工程机械股份有限公司 | Material point-receiving device, material point-receiving management system and material point-receiving management method |
| TWI755215B (en) * | 2020-12-23 | 2022-02-11 | 由田新技股份有限公司 | Conveyor-based testing equipment |
| CN115196250A (en) * | 2022-09-19 | 2022-10-18 | 山西戴德测控技术有限公司 | Foreign matter identification method, device and system and storage medium |
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| CN101111759A (en) * | 2005-03-25 | 2008-01-23 | 新日本石油精制株式会社 | Device and method for detecting foreign matter, and device and method for removing foreign matter |
| CN205708625U (en) * | 2016-06-01 | 2016-11-23 | 山东科大机电科技股份有限公司 | There is the fault-belt catching device of on-line checking function |
| WO2017033506A1 (en) * | 2015-08-24 | 2017-03-02 | 横浜ゴム株式会社 | Conveyor belt monitoring system |
| CN106493092A (en) * | 2017-01-09 | 2017-03-15 | 唐山市神州机械有限公司 | A kind of identification coal and the method and apparatus of gangue |
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Patent Citations (5)
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| CN101111759A (en) * | 2005-03-25 | 2008-01-23 | 新日本石油精制株式会社 | Device and method for detecting foreign matter, and device and method for removing foreign matter |
| WO2017033506A1 (en) * | 2015-08-24 | 2017-03-02 | 横浜ゴム株式会社 | Conveyor belt monitoring system |
| US20170101199A1 (en) * | 2015-10-12 | 2017-04-13 | Carefusion Germany 326 Gmbh | Systems and methods for packaging devices |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110763312A (en) * | 2019-12-26 | 2020-02-07 | 常州莫森智能科技有限公司 | X-ray high-precision weight detecting device with metal detection function |
| CN110763312B (en) * | 2019-12-26 | 2020-03-27 | 常州莫森智能科技有限公司 | X-ray high-precision weight detecting device with metal detection function |
| TWI755215B (en) * | 2020-12-23 | 2022-02-11 | 由田新技股份有限公司 | Conveyor-based testing equipment |
| CN113269492A (en) * | 2021-05-24 | 2021-08-17 | 山推工程机械股份有限公司 | Material point-receiving device, material point-receiving management system and material point-receiving management method |
| CN115196250A (en) * | 2022-09-19 | 2022-10-18 | 山西戴德测控技术有限公司 | Foreign matter identification method, device and system and storage medium |
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Application publication date: 20190205 |