CN109304679A - 一种陶瓷树脂复合金刚石砂轮及其制备方法 - Google Patents
一种陶瓷树脂复合金刚石砂轮及其制备方法 Download PDFInfo
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- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 8
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- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
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Abstract
本发明公开了一种陶瓷树脂复合金刚石砂轮及其制备方法,其特征在于,包括树脂复合胚体和陶瓷磨块,所述陶瓷磨块为直径为4~8毫米的颗粒状,陶瓷磨块为多个并均匀分布于树脂复合胚体中,所述陶瓷磨块的质量占总质量的10~20%。复合砂轮主要采用耐高温聚酰亚胺树脂和陶瓷磨块组成,采用高温高压的方式将树脂与陶瓷紧密的结合在一起,并可添加树脂砂轮所用的辅料与磨料来调节砂轮的整体磨削性能。本发明的复合砂轮可在350℃长期使用,瞬间最高可耐550℃可在无冷却条件下使用,结合了树脂砂轮的磨削有点,大大提高了砂轮的整体磨削性能和砂轮的安全性能。
Description
技术领域
本发明涉及砂轮制造领域,特别涉及一种陶瓷树脂复合金刚石砂轮。
背景技术
目前陶瓷金刚石砂轮大都采用预先压制好的陶瓷磨削单元用普通环氧胶粘接在砂轮基体上,因其不耐高温再无冷却的条件下磨削会产生高温而导致砂轮脱落造成人员伤亡及财产损失,而且单用环氧树脂还会影响磨削性能。
发明内容
本发明的目的在于提供一种陶瓷树脂复合金刚石砂轮及其制备方法,该砂轮可在高温下长期使用,整体磨削性能和安全性能高。
根据本发明的一个方面,提供了一种陶瓷树脂复合金刚石砂轮,包括树脂复合胚体和陶瓷磨块,所述陶瓷磨块为直径为4~8毫米的颗粒状,陶瓷磨块为多个并均匀分布于树脂复合胚体中,所述陶瓷磨块的质量占总质量的10~20%;所述树脂复合胚体由下列重量份的原料制成:聚酰亚胺树脂10~20份、铜粉8~12份、氧化锌4~6份、三氧化二铬4~6份、金刚石30~40份、硼酸4~6份、硅石6~8份、锂云母4~6份、石墨1~3份、二氧化硅7~9份、钠长石2~4份。
在一些实施方式中,所述树脂复合胚体由下列重量份的原料制成:聚酰亚胺树脂15份、铜粉10份、氧化锌5份、三氧化二铬5份、金刚石35份、硼酸5份、硅石7份、锂云母5份、石墨2份、二氧化硅8份、钠长石3份。
在一些实施方式中,所述砂轮的制作方法包括如下步骤:
S1、将陶瓷磨块预压成型后在800~1000℃下烧结备用;
S2、将树脂复合胚体(1)的原材料混合好后放入模具,将烧结好的陶瓷磨块植入模具,在350℃的温度下整体进行热压,压力为15Kg/平方毫米,保温1小时卸压卸模。
本发明的有益效果是:复合砂轮主要采用耐高温聚酰亚胺树脂和陶瓷磨块组成,采用高温高压的方式将树脂与陶瓷紧密的结合在一起,并可添加树脂砂轮所用的辅料与磨料来调节砂轮的整体磨削性能。本发明的复合砂轮可在350℃长期使用,瞬间最高可耐550℃可在无冷却条件下使用,结合了树脂砂轮的磨削有点,大大提高了砂轮的整体磨削性能和砂轮的安全性能。
附图说明
图1为本发明一实施方式的陶瓷树脂复合金刚石砂轮的结构示意图。
具体实施方式
下面结合附图对发明作进一步详细的说明。
实施例1
图1示意性地显示了根据本发明的一种实施方式的陶瓷树脂复合金刚石砂轮。
参照图1,一种陶瓷树脂复合金刚石砂轮,包括树脂复合胚体1和陶瓷磨块2,陶瓷磨块2为直径为4~8毫米的颗粒状,陶瓷磨块2为多个并均匀镶嵌于树脂复合胚体1中,陶瓷磨块2的质量占总质量的10~20%。
树脂复合胚体由下列重量份的原料制成:聚酰亚胺树脂10~20份、铜粉8~12份、氧化锌4~6份、三氧化二铬4~6份、金刚石30~40份、硼酸4~6份、硅石6~8份、锂云母4~6份、石墨1~3份、二氧化硅7~9份、钠长石2~4份。
实施例2
陶瓷树脂复合金刚石砂轮的制作方法如下:
S1、将陶瓷磨块预压成型后在800~1000℃下烧结备用,制得直径为4~8毫米的陶瓷颗粒;
S2、将树脂复合胚体1的原材料混合好后放入模具,将烧结好的陶瓷磨块2按与树脂复合胚体1的质量比为1:10的质植入模具,在350℃的温度下整体进行热压,压力为15Kg/平方毫米,保温1小时卸压卸模,制得陶瓷树脂复合金刚石砂轮。
树脂复合胚体的原料重量份配比如下:聚酰亚胺树脂15份、铜粉10份、氧化锌5份、三氧化二铬5份、金刚石35份、硼酸5份、硅石7份、锂云母5份、石墨2份、二氧化硅8份、钠长石3份。
实施例3
树脂复合胚体由下列重量份的原料制成:聚酰亚胺树脂10份、铜粉8份、氧化锌6份、三氧化二铬4份、金刚石40份、硼酸4份、硅石8份、锂云母4份、石墨1份、二氧化硅9份、钠长石4份。
砂轮的制作方法与实施例1相同。
实施例4
树脂复合胚体由下列重量份的原料制成:聚酰亚胺树脂20份、铜粉12份、氧化锌4份、三氧化二铬6份、金刚石30份、硼酸6份、硅石6份、锂云母6份、石墨3份、二氧化硅7份、钠长石2份。
砂轮的制作方法与实施例1相同。
以上所述的仅是本发明的一些实施方式。对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于发明的保护范围。
Claims (3)
1.一种陶瓷树脂复合金刚石砂轮,其特征在于,包括树脂复合胚体(1)和陶瓷磨块(2),所述陶瓷磨块(2)为直径为4~8毫米的颗粒状,陶瓷磨块(2)为多个并均匀分布于树脂复合胚体(1)中,所述陶瓷磨块(2)的质量占总质量的10~20%;所述树脂复合胚体由下列重量份的原料制成:聚酰亚胺树脂10~20份、铜粉8~12份、氧化锌4~6份、三氧化二铬4~6份、金刚石30~40份、硼酸4~6份、硅石6~8份、锂云母4~6份、石墨1~3份、二氧化硅7~9份、钠长石2~4份。
2.根据权利要求1所述的陶瓷树脂复合金刚石砂轮,其特征在于,所述树脂复合胚体由下列重量份的原料制成:聚酰亚胺树脂15份、铜粉10份、氧化锌5份、三氧化二铬5份、金刚石35份、硼酸5份、硅石7份、锂云母5份、石墨2份、二氧化硅8份、钠长石3份。
3.如权利要求1或2所述的陶瓷树脂复合金刚石砂轮的制备方法,其特征在于,包括以下步骤:
S1、将陶瓷磨块预压成型后在800~1000℃下烧结备用;
S2、将树脂复合胚体(1)的原材料混合好后放入模具,将烧结好的陶瓷磨块按所需植入模具,在350℃的温度下整体进行热压,压力为15Kg/平方毫米,保温1小时卸压卸模。
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