CN109304447A - The big part molding machine of knotting furnace formula compression solidification aluminium alloy - Google Patents

The big part molding machine of knotting furnace formula compression solidification aluminium alloy Download PDF

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Publication number
CN109304447A
CN109304447A CN201710621420.5A CN201710621420A CN109304447A CN 109304447 A CN109304447 A CN 109304447A CN 201710621420 A CN201710621420 A CN 201710621420A CN 109304447 A CN109304447 A CN 109304447A
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CN
China
Prior art keywords
stalk
furnace
compression chamber
aluminium alloy
molding machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710621420.5A
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Chinese (zh)
Inventor
董秀奇
王晓哲
陈亮
陈宇杰
贾萍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FUJIAN RHEOMET LIGHT METAL Co Ltd
Original Assignee
FUJIAN RHEOMET LIGHT METAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FUJIAN RHEOMET LIGHT METAL Co Ltd filed Critical FUJIAN RHEOMET LIGHT METAL Co Ltd
Priority to CN201710621420.5A priority Critical patent/CN109304447A/en
Publication of CN109304447A publication Critical patent/CN109304447A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/09Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure
    • B22D27/13Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure making use of gas pressure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

The present invention is to improve to form a kind of big part molding machine of knotting furnace formula compression solidification aluminium alloy in low-pressure machine, it is solidified under high pressure its main feature is that being filled under low pressure, casting compactness is good, aluminum water utilization rate is high, it can be heat-treated, strong (the complicated metal mold of Technological adaptability, sand mold, gypsum mould, fine casting type, ceramic mould), furnace body does not have to sealing, equipment cost is low, it can be transformed with existing air injection machine, getter can be placed in furnace leads to micro argon gas, both molten metal has been purified, also entire furnace body is made to work under the protection of argon gas, greatly reduce the oxide slag inclusion of molten metal, improve the internal quality of casting, also crucible is extended, stalk, the service life of compression chamber.

Description

The big part molding machine of knotting furnace formula compression solidification aluminium alloy
Technical field
The invention belongs to light-alloy casting technical fields, more particularly, to a kind of big part of knotting furnace formula compression solidification aluminium alloy Molding machine.
Background technique
Low Pressure Casting Technology has over one hundred year history, and the quality of casting can not show a candle to the differential pressure of Bulgaria's sixties invention The level of cast member.Because counter-pressure casting equipment is expensive, production efficiency is low, thus many people want that improving low pressure casting makes its casting Level reaches or approaches differential pressure level, what holding furnace adds high pressure, adds high pressure at casting pressing port, and casting side adds high pressure,,, It is all that i.e. cumbersome effect is again bad Deng, practice result.
In turn, this patent is just intended to change in low-pressure machine and the level of casting is made to meet or exceed differential pressure casting It is horizontal.This patent is exactly in order to solve this problem.
Summary of the invention
Problems solved by the invention is that counter-pressure casting equipment is expensive, and production efficiency is low, thus many people want to improve low pressure casting Making makes the level of its casting reach or approach differential pressure level, what holding furnace adds high pressure, adds high pressure at casting pressing port, casting side It adds high pressure,,, it is all that i.e. cumbersome effect is again bad etc., practice result.
To solve the above problems, the present invention provides a kind of technical side of big part molding machine of knotting furnace formula compression solidification aluminium alloy Case comprising holding furnace, workbench and the casting mold set gradually from bottom to up, in which:
Holding furnace, opening up place are provided with stove top case;
Workbench, loaded on above stove top case, and workbench is equipped with stalk installation through-hole, at the stalk installation through-hole It is fitted with a muff that can be connected with stalk, which is coupled the casting mold;
Casting mold is fixed on the table and internal shaped article is casting, and the feed inlet on casting mold corresponds on workbench The stalk installation through-hole, stalk is by the feed inlet on stalk installation through-hole and casting mold, by casting mold and holding furnace Inner space connect;
The air inlet for being exposed to stove top case is arranged in the compression chamber upper end, which installs a solenoid valve, compression chamber upper end It is also coupled an electrode, and compression chamber lower end is placed in holding furnace and is provided with a check valve, stalk above-mentioned, which is placed in, to be added In pressure chamber.
Further preferred that workbench is located at the upper surface of holding furnace, it can fix on the ground, knotting furnace moves in orbit Dynamic, lifting furnace body is sealed, and be can also be furnace body and is fixed, and workbench can be sling and fall in furnace roof or remove.
Further preferred that the holding furnace does not need to seal, therefore getter can be placed in holding furnace, getter need to only lead to The seldom argon gas of flow both can be molten metal degasification, can also make to greatly reduced aluminum water in anaerobic state in entire furnace Oxide slag inclusion, also improve the service life of stalk, compression chamber, also improve the inherent quality of casting.
Further preferred that the muff of stalk upper end is apyrogenic muff or the muff for having heat source.
Further preferred that axial direction of the stalk along compression chamber is arranged, and it is sealed in compression chamber.
Further preferred that the compression chamber is structure as a whole with stalk, the air inlet of compression chamber is opened in compression chamber The side of the ring flange of upper end installation.
Further preferred that 10-40 centimetres of compression chamber's outer diameter, 50-150 centimetres of length, 0,5-4 centimetres of wall thickness.
Further preferred that the stalk, compression chamber and check valve material are high-temperature resistant composite material.
Further preferred that the high-temperature resistant composite material is graphite, ceramics, C-C composite, molybdenum, tungsten and its closes Gold.
Further preferred that being equipped with air inlet at compression chamber's upper flanges and being connected with its lower end of solenoid valve has check valve, ball Shape valve core diameter is 2-20 centimetres.Valve seat is with a thickness of 1-10 centimetres.
Compared with prior art, the invention has the following advantages that
1, invention greatly reduces the stomata in casting using solidifying under low pressure lower charging type high pressure, can be obtained finer and close Casting.
2, technique is adaptable, and complicated metal mold, sand mold, gypsum mould, fine casting type, ceramic mould can use.
3, the invention equipment is simply at low cost, can with existing air injection machine through simple transformation go using.
4, holding furnace can place getter without sealing in furnace, and being passed through micro argon gas can both remove for semi solid aluminum liquid Gas purification can make holding furnace work under the protection of argon gas again keeps aluminum water cleaner, crucible, compression chamber, check valve, stalk Longer life expectancy.
5, gassiness space very little liquid level pressurizing control system air consumption is also small in compression chamber thus can use argon gas Pressurization, the oxide inclusion being further reduced in aluminum water, the gas sampling of exclusion get up for pulper use.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the embodiment of the present invention.
Label is described as follows in description above attached drawing:
1 outer layer thermal insulation material
2 internal layer thermal insulation materials
3 heaters
4 holding furnaces
5 workbench
6 casting molds
7 electrodes
8 muffs
9 air inlets
10 compression chambers
11 solenoid valves
12 stove top cases
13 charging skimming gates
14 check valves
15 stalks.
Specific embodiment
How casting level is effectively improved.
In view of the above technical problems, by the analysis to reason, knotting furnace formula low pressure is cast in constantly research discovery to inventor The machine of making is simplified into device shown in FIG. 1, and the upper surface of the device has workbench 5, has casting mold 6 (to can be sand mold, stone on workbench Paste type, hot investment casting type, ceramic mould are also possible to complicated metal mold), there is stalk 15 in holding furnace 4, have check valve under it 14, there are solenoid valve 11 and air inlet 9, compression chamber 10, electrode 7 thereon.The control system when the solenoid valve 11 in compression chamber 10 is opened Argon gas is sent into compression chamber 10 through air inlet 9 by system.Aluminium alloy is filled in casting mold under the driving of pressure, when type chamber is full of High pressure gas is sent compression chamber that semisolid molten aluminum is forced to get into type by control system immediately according to the anomalous variation of pressure in sensor The feeding to casting is completed in chamber.It allows air inlet 9 and atmosphere to connect when semi-solid-state metal solidification, simultaneously closes off solenoid valve 11. Casting mold is taken out, casting is cleaned out, just completes first casting forming work of semisolid.Due to the reduction of compression chamber's molten aluminum, liquid Check valve is opened than low in furnace, by this liquid level difference in position, the aluminum water in furnace is supplemented into compression chamber thus and can produce the 2nd, 3..........Due in furnace liquid level to reduce the indoor aluminum water of pressurizeing fewer and fewer therefore can only produce smallclothes.It is big in order to solve The semi-solid-state shaping problem of part must make compression chamber fill aluminum water every time, thus in 10 upper ends electrode 7 of compression chamber, every life After producing one, control system applies several seconds negative pressure in air inlet 9 and molten aluminum is sucked the stopping when liquid level encounters electrode 7 of compression chamber 10 Pumping switchs to produce next casting, this not only solves the production of big part and improves the utilization rate of aluminum water.
Specific embodiments of the present invention will be described in detail with reference to the accompanying drawing.
Embodiment: as shown in Figure 1:
It includes the holding furnace 4 set gradually from bottom to up, workbench 5.
Holding furnace 4, it is opening up setting and opening be provided with stove top case 12.Specifically: the holding furnace 4 includes Furnace body, the furnace body include outer layer adiabator layer 1 and internal layer adiabator layer 2, which offers charging skimming gate 13, And the charging skimming gate 13 can be fastened with unification buckle closure;Heater 3 is additionally provided in the furnace body.
Workbench 5, loaded on 12 top of stove top case, and workbench 5 is equipped with stalk installation through-hole, and stalk installation is logical A muff 8 that can be connected with stalk 15 is fitted at hole, which is coupled the casting mold 6.
Further preferred that workbench 5 is located at the upper surface of holding furnace 4, it can also be furnace body and fix, and workbench can be hung It rises and falls in furnace roof or remove.
The casting mold 6 is fixed on workbench 5, and the molded part in casting mold 6 is casting, and the feed inlet on casting mold 6 is corresponding 15 installation through-hole of the stalk on workbench 5, stalk 15 pass through the feed inlet on stalk installation through-hole and casting mold 6, The inner space of casting mold 6 and holding furnace 4 is connected;
The air inlet 9 for being exposed to stove top case 12 is arranged in 10 upper end of compression chamber, which installs a solenoid valve 11, add 9 upper end of pressure chamber is also coupled an electrode 7, and 10 lower end of compression chamber is placed in holding furnace 4 and is provided with a check valve 14, aforementioned Stalk 15 be placed in compression chamber 10, formed utilize 10 internal and external pressure difference of compression chamber, with enable aluminium alloy material by check valve 14, rise Liquid pipe 15 is filled to the structure in casting mold 6.
10-40 centimetres of 10 outer diameter of the compression chamber above-mentioned, 50-150 centimetres of length, 0,5-4 centimetres of wall thickness.
Specifically: the holding furnace 4 does not need to seal, therefore getter (not regarding out), getter can be placed in holding furnace 4 The seldom argon gas of through-current capacity is only needed, both can be molten metal degasification, can also make greatly to reduce in entire furnace in anaerobic state The oxide slag inclusion of aluminum water, also improves the service life of stalk, compression chamber, also improves the inherent quality of casting.
The muff 8 of aforementioned 15 upper end of stalk is apyrogenic muff or the muff for having heat source, stalk 15 Axial direction along compression chamber 10 is arranged, and is sealed in compression chamber 10.Preferred: the compression chamber 10 is one with stalk 15 Body structure, the air inlet 9 of compression chamber 10 are opened in the side of the ring flange of the upper end installation of compression chamber 10.
The stalk 15, compression chamber 10 and 14 material of check valve are high-temperature resistant composite material, and described resistant to high temperature Composite material is the other materials such as graphite, ceramics, C-C composite, molybdenum, tungsten and its alloy.
Being equipped with air inlet 9 at 10 upper flanges of compression chamber and being connected with its lower end of solenoid valve has check valve, spherical valve core diameter It is 2-20 centimetres.Valve seat is with a thickness of 1-10 centimetres.
Advantage in above structure is as follows:
1, invention greatly reduces the stomata in casting using solidifying under low pressure lower charging type high pressure, can be obtained finer and close Casting.
2, technique is adaptable, and complicated metal mold, sand mold, gypsum mould, fine casting type, ceramic mould can use.
3, the invention equipment is simply at low cost, can with existing air injection machine through simple transformation go using.
4, holding furnace can place getter without sealing in furnace, and being passed through micro argon gas can both remove for semi solid aluminum liquid Gas purification can make holding furnace work under the protection of argon gas again keeps aluminum water cleaner, crucible, compression chamber, check valve, stalk Longer life expectancy.
5, gassiness space very little liquid level pressurizing control system air consumption is also small in compression chamber thus can use argon gas Pressurization, the oxide inclusion being further reduced in aluminum water, the gas sampling of exclusion get up for pulper use.
Although the present invention is disclosed as above with preferred embodiment, it is not for limiting the present invention, any this field skill Art personnel without departing from the spirit and scope of the present invention, can make possible variation and modification, therefore guarantor of the invention Shield range should be subject to the range that the claims in the present invention are defined.

Claims (7)

1. the big part molding machine of knotting furnace formula compression solidification aluminium alloy, it is characterised in that: it includes the guarantor set gradually from bottom to up Warm furnace, workbench and casting mold, in which:
Holding furnace, opening up place are provided with stove top case;
Workbench, loaded on stove top case top, and workbench is equipped with stalk installation through-hole, cooperates at the stalk installation through-hole One muff that can be connected with stalk is installed, which is coupled the casting mold;
Casting mold is fixed on the table and internal shaped article is casting, and the feed inlet on casting mold corresponds to the institute on workbench Stalk installation through-hole is stated, stalk, will be in casting mold and holding furnace by the feed inlet on stalk installation through-hole and casting mold Portion space connects;
A compression chamber is additionally provided in the furnace of the holding furnace, which is arranged the air inlet for being exposed to stove top case, should Air inlet installs a solenoid valve, and compression chamber upper end is also coupled an electrode, and compression chamber lower end is placed in holding furnace and is arranged There is a check valve, stalk above-mentioned is placed in compression chamber.
2. knotting furnace formula compression solidification aluminium alloy smallclothes molding machine according to claim 1, it is characterised in that: the holding furnace It does not need to seal, and places getter and then through-current capacity minimal amount argon gas in holding furnace.
3. knotting furnace formula compression solidification aluminium alloy smallclothes molding machine according to claim 1, it is characterised in that: on stalk The muff at end is apyrogenic muff or the muff for having heat source.
4. knotting furnace formula compression solidification aluminium alloy smallclothes molding machine according to claim 1 is it is characterized by: stalk edge The axial direction of compression chamber is arranged, and is sealed in compression chamber.
5. knotting furnace formula compression solidification aluminium alloy smallclothes molding machine according to claim 4, it is characterised in that: the pressurization Room is structure as a whole with stalk, and the air inlet of compression chamber is opened in the side of the ring flange of the upper end installation of compression chamber.
6. knotting furnace formula compression solidification aluminium alloy smallclothes molding machine according to claim 1, it is characterised in that: the pressurization 10-40 centimetres of outdoor diameter, 50-150 centimetres of length, 0,5-4 centimetres of wall thickness.
7. knotting furnace formula compression solidification semi-solid aluminium alloy smallclothes molding machine according to claim 1, it is characterised in that: institute Stating stalk, compression chamber and check valve material is high-temperature resistant composite material, and the high-temperature resistant composite material is graphite, pottery Porcelain, C-C composite, molybdenum, tungsten and its alloy.
CN201710621420.5A 2017-07-27 2017-07-27 The big part molding machine of knotting furnace formula compression solidification aluminium alloy Pending CN109304447A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710621420.5A CN109304447A (en) 2017-07-27 2017-07-27 The big part molding machine of knotting furnace formula compression solidification aluminium alloy

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710621420.5A CN109304447A (en) 2017-07-27 2017-07-27 The big part molding machine of knotting furnace formula compression solidification aluminium alloy

Publications (1)

Publication Number Publication Date
CN109304447A true CN109304447A (en) 2019-02-05

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2210544A (en) * 1938-04-18 1940-08-06 Electric Storage Battery Co Casting
GB2103132A (en) * 1981-08-05 1983-02-16 Cosworth Res & Dev Ltd A method and apparatus for low pressure casting of metals
JPH07266021A (en) * 1994-03-28 1995-10-17 Asahi Tec Corp Low pressure casting apparatus
US5913358A (en) * 1993-11-11 1999-06-22 Hi-Tec Metals Ltd. Casting apparatus and method
US20020179276A1 (en) * 2001-05-29 2002-12-05 Meyer Thomas N. Casting apparatus including a gas driven molten metal injector and method
CN2569948Y (en) * 2002-09-30 2003-09-03 福州华镁新技术开发有限公司 Magnesium alloy low-pressure die-casting machine
CN1569362A (en) * 2004-05-07 2005-01-26 李书伟 Vacuum pressure casting machine for magnesium alloy
CN102962433A (en) * 2012-12-06 2013-03-13 淄博宏泰防腐有限公司 Magnesium alloy low-pressure casting equipment
CN207325909U (en) * 2017-07-27 2018-05-08 福建省瑞奥麦特轻金属有限责任公司 The big part forming machine of knotting stove formula compression solidification aluminium alloy

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2210544A (en) * 1938-04-18 1940-08-06 Electric Storage Battery Co Casting
GB2103132A (en) * 1981-08-05 1983-02-16 Cosworth Res & Dev Ltd A method and apparatus for low pressure casting of metals
US5913358A (en) * 1993-11-11 1999-06-22 Hi-Tec Metals Ltd. Casting apparatus and method
JPH07266021A (en) * 1994-03-28 1995-10-17 Asahi Tec Corp Low pressure casting apparatus
US20020179276A1 (en) * 2001-05-29 2002-12-05 Meyer Thomas N. Casting apparatus including a gas driven molten metal injector and method
CN2569948Y (en) * 2002-09-30 2003-09-03 福州华镁新技术开发有限公司 Magnesium alloy low-pressure die-casting machine
CN1569362A (en) * 2004-05-07 2005-01-26 李书伟 Vacuum pressure casting machine for magnesium alloy
CN102962433A (en) * 2012-12-06 2013-03-13 淄博宏泰防腐有限公司 Magnesium alloy low-pressure casting equipment
CN207325909U (en) * 2017-07-27 2018-05-08 福建省瑞奥麦特轻金属有限责任公司 The big part forming machine of knotting stove formula compression solidification aluminium alloy

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