CN109304039A - A kind of production method of vinyl toy - Google Patents
A kind of production method of vinyl toy Download PDFInfo
- Publication number
- CN109304039A CN109304039A CN201811188314.3A CN201811188314A CN109304039A CN 109304039 A CN109304039 A CN 109304039A CN 201811188314 A CN201811188314 A CN 201811188314A CN 109304039 A CN109304039 A CN 109304039A
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- CN
- China
- Prior art keywords
- toy
- mold
- vinyl
- waxy
- production method
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H9/00—Special methods or compositions for the manufacture of dolls, toy animals, toy figures, or parts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/06—Homopolymers or copolymers of vinyl chloride
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Toys (AREA)
Abstract
The invention discloses a kind of production methods of vinyl toy, comprising the following steps: step 1: production toy drawing；Step 2: duplication is waxy, carries out model type；Step 3: electroplating mold；Step 4: by PVC raw material pulping and polishing；Step 5: the PVC raw material after processing is squeezed into mold, and mold is put into vinyl machine by sealed mold, is started to ward off glue, step 6: after the completion of warding off glue, mold is put into temperature returning furnace, step 7: being opened mold, is taken out molding toy；Step 8: colouring；Step 9: carrying out bat printing according to demand, and pattern or text are imprinted on toy surface；Step 10: cleaning 2 ~ 5 minutes is proposed to dry；Step 11: toy is packed, and the present invention is simple, and not easy to crack, color is not easily to fall off, and the service life is longer, makes mold using electro-plating method, die life greatly promotes.
Description
Technical field
The present invention relates to vinyl toy manufacture technology field, specially a kind of production method of vinyl toy.
Background technique
Warding off glue is a kind of craft method for making toy, and the material made with this gimmick is somewhat soft, there is good elasticity, one
As for doing male earner, it is usually hollow, but also have it is solid, cost can high point, since nineteen twenty-four Germany has been born the world
Upper First wards off glue (ROTOCAST) machine, and successfully makes first toy " chocolate rabbit " and from that day, it is unique to ward off glue
Power is moulded to be doomed infinite vision will be brought newly to experience for this world, along with a series of the fashionable and popular of representative works,
It wards off glue and adds beautiful colorful color for traditional show business.
Adhesive process is warded off, is (perhaps also to have other metal, as process, temporarily in the copper of getting of prototypic surface in layer
Do not know), then this layer of copper is formed an easy metal die, then (also has with PVC with PVC paste shape resin
Grain), in addition various plasticizer adjust the processes such as hardness, a kind of latex state is formed, the metal done well just now is subsequently poured into
Mold is placed on mold on fire and bakes, ceaselessly rotate, be heated evenly it, then just takes out cooling once, and die sinking, which is taken out, to be produced
Product, in general, to produce based on the product of hollow molding, and since it is made of PVC paste shape resin, paste resin is than general
Logical polyvinyl chloride resin wants fine and smooth, so everybody feel can be different.
Traditional vinyl toy for a long time, is easy cracking and fades, the strong influence service life of toy, therefore,
Urgently a kind of improved technology solves the problems, such as this in the presence of the prior art.
Summary of the invention
It is not easy to crack the purpose of the present invention is to provide a kind of production method of vinyl toy, by multiple spray coating propylene
Pigment finally sprays dumb light paint and waits doing, and color is not easily to fall off, and the service life is longer, makes mold using electro-plating method, mold makes
It is greatly promoted with the service life, to solve the problems mentioned in the above background technology.
To achieve the above object, the invention provides the following technical scheme: a kind of production method of vinyl toy, including it is following
Step:
Step 1: design class software development toy drawing is passed through according to production requirement；
Step 2: waxy, first according to drawing making mud sample, gypsum is spread in subsequent outer layer painting, and duplication is waxy, carries out model type；
Step 3: electroplating mold is placed into waxy in electroplating pool, plates the coat of metal on waxy surface, cooling and shaping obtain
Mold；
Step 4: by PVC raw material pulping and polishing；
Step 5: the PVC raw material after processing is squeezed into mold, and mold is put into vinyl machine by sealed mold, by vinyl machine temperature
Degree is set as 280 DEG C, and the time is set as 2 minutes；
Step 6: after the completion of warding off glue, mold being put into temperature returning furnace, is 100 DEG C by temperature setting, the time is set as 10 minutes；
Step 7: opening mold, takes out molding toy；
Step 8: upper acrylic paints are first schemed on toy surface, repeats 3 times, sprays after having done for the last time mute after having done
Lac varnish waits doing；
Step 9: carrying out bat printing according to demand, and pattern or text are imprinted on toy surface；
Step 10: toy is put into cleaning machine and is cleaned 3 minutes, is proposed to dry；
Step 11: toy is packed.
Preferably, in the step 1 design class software include rhinoceros, 3Ds max, TOPSOLID, Solidworks or
Pro/e is one such or a variety of.
Preferably, in the step 4 PVC raw material by polyvinyl monomer, fatty alcohol, deionized water, the compound initiation of oil-soluble
Agent, emulsifier, mill base, polypropylene fibre, primary plasticizer, co-plasticizer, stabilizer and fire retardant composition.
Preferably, the shape of the model type in the step 2 is determined by the drawing in step 1.
Preferably, the electroplating pool forms by water, copper sulphate and sulfuric acid
Compared with prior art, the beneficial effects of the present invention are:
(1) not easy to crack, by multiple spray coating acrylic paints, finally sprays dumb light paint and wait doing, color is not easily to fall off, service life
It is longer.
(2) mold is made using electro-plating method, die life greatly promotes.
Detailed description of the invention
Fig. 1 is present invention process flow diagram.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Referring to Fig. 1, the present invention provides a kind of technical solution: a kind of production method of vinyl toy, comprising the following steps:
Step 1: design class software development toy drawing is passed through according to production requirement；
Step 2: waxy, first according to drawing making mud sample, gypsum is spread in subsequent outer layer painting, and duplication is waxy, carries out model type；
Step 3: electroplating mold is placed into waxy in electroplating pool, plates the coat of metal on waxy surface, cooling and shaping obtain
Mold；
Step 4: by PVC raw material pulping and polishing；
Step 5: the PVC raw material after processing is squeezed into mold, and mold is put into vinyl machine by sealed mold, by vinyl machine temperature
Degree is set as 250 ~ 320 DEG C, and the time is set as 1 ~ 5 minute；
Step 6: after the completion of warding off glue, mold being put into temperature returning furnace, is 80 ~ 120 DEG C by temperature setting, the time is set as 5 ~ 15
Minute；
Step 7: opening mold, takes out molding toy；
Step 8: upper acrylic paints are first schemed on toy surface, repeats 1 ~ 3 time after having done, sprays after having done for the last time
Dumb light paint waits doing；
Step 9: carrying out bat printing according to demand, and pattern or text are imprinted on toy surface；
Step 10: toy is put into cleaning machine and is cleaned 2 ~ 5 minutes, is proposed to dry；
Step 11: toy is packed.
Embodiment one:
A kind of production method of vinyl toy, comprising the following steps:
Step 1: design class software development toy drawing is passed through according to production requirement；
Step 2: waxy, first according to drawing making mud sample, gypsum is spread in subsequent outer layer painting, and duplication is waxy, carries out model type；
Step 3: electroplating mold is placed into waxy in electroplating pool, plates the coat of metal on waxy surface, cooling and shaping obtain
Mold；
Step 4: by PVC raw material pulping and polishing；
Step 5: the PVC raw material after processing is squeezed into mold, and mold is put into vinyl machine by sealed mold, by vinyl machine temperature
Degree is set as 250 DEG C, and the time is set as 1 minute；
Step 6: after the completion of warding off glue, mold being put into temperature returning furnace, is 80 DEG C by temperature setting, the time is set as 5 minutes；
Step 7: opening mold, takes out molding toy；
Step 8: upper acrylic paints are first schemed on toy surface, repeats 1 time, sprays after having done for the last time mute after having done
Lac varnish waits doing；
Step 9: carrying out bat printing according to demand, and pattern or text are imprinted on toy surface；
Step 10: toy is put into cleaning machine and is cleaned 3 minutes, is proposed to dry；
Step 11: toy is packed.
Embodiment two:
A kind of production method of vinyl toy, comprising the following steps:
Step 1: design class software development toy drawing is passed through according to production requirement；
Step 2: waxy, first according to drawing making mud sample, gypsum is spread in subsequent outer layer painting, and duplication is waxy, carries out model type；
Step 3: electroplating mold is placed into waxy in electroplating pool, plates the coat of metal on waxy surface, cooling and shaping obtain
Mold；
Step 4: by PVC raw material pulping and polishing；
Step 5: the PVC raw material after processing is squeezed into mold, and mold is put into vinyl machine by sealed mold, by vinyl machine temperature
Degree is set as 280 DEG C, and the time is set as 2 minutes；
Step 6: after the completion of warding off glue, mold being put into temperature returning furnace, is 100 DEG C by temperature setting, the time is set as 10 minutes；
Step 7: opening mold, takes out molding toy；
Step 8: upper acrylic paints are first schemed on toy surface, repeats 3 times, sprays after having done for the last time mute after having done
Lac varnish waits doing；
Step 9: carrying out bat printing according to demand, and pattern or text are imprinted on toy surface；
Step 10: toy is put into cleaning machine and is cleaned 3 minutes, is proposed to dry；
Step 11: toy is packed.
By comparison, the vinyl toy that embodiment two makes than vinyl toy crack resistance that embodiment one make, prevent fading
Performance is more preferable.
Embodiment three:
A kind of production method of vinyl toy, comprising the following steps:
Step 1: design class software development toy drawing is passed through according to production requirement；
Step 2: waxy, first according to drawing making mud sample, gypsum is spread in subsequent outer layer painting, and duplication is waxy, carries out model type；
Step 3: electroplating mold is placed into waxy in electroplating pool, plates the coat of metal on waxy surface, cooling and shaping obtain
Mold；
Step 4: by PVC raw material pulping and polishing；
Step 5: the PVC raw material after processing is squeezed into mold, and mold is put into vinyl machine by sealed mold, by vinyl machine temperature
Degree is set as 320 DEG C, and the time is set as 5 minutes；
Step 6: after the completion of warding off glue, mold being put into temperature returning furnace, is 120 DEG C by temperature setting, the time is set as 15 minutes；
Step 7: opening mold, takes out molding toy；
Step 8: upper acrylic paints are first schemed on toy surface, is repeated twice, sprays after having done for the last time mute after having done
Lac varnish waits doing；
Step 9: carrying out bat printing according to demand, and pattern or text are imprinted on toy surface；
Step 10: toy is put into cleaning machine and is cleaned 3 minutes, is proposed to dry；
Step 11: toy is packed.
By comparison, the vinyl toy crack resistance and the anti-performance that fades that embodiment three makes ward off glue than what embodiment two made
Toy is poor.
Example IV:
A kind of production method of vinyl toy, comprising the following steps:
Step 1: design class software development toy drawing is passed through according to production requirement；
Step 2: waxy, first according to drawing making mud sample, gypsum is spread in subsequent outer layer painting, and duplication is waxy, carries out model type；
Step 3: electroplating mold is placed into waxy in electroplating pool, plates the coat of metal on waxy surface, cooling and shaping obtain
Mold；
Step 4: by PVC raw material pulping and polishing；
Step 5: the PVC raw material after processing is squeezed into mold, and mold is put into vinyl machine by sealed mold, by vinyl machine temperature
Degree is set as 280 DEG C, and the time is set as 5 minutes；
Step 6: after the completion of warding off glue, mold being put into temperature returning furnace, is 100 DEG C by temperature setting, the time is set as 15 minutes；
Step 7: opening mold, takes out molding toy；
Step 8: upper acrylic paints are first schemed on toy surface, repeats 3 times, sprays after having done for the last time mute after having done
Lac varnish waits doing；
Step 9: carrying out bat printing according to demand, and pattern or text are imprinted on toy surface；
Step 10: toy is put into cleaning machine and is cleaned 3 minutes, is proposed to dry；
Step 11: toy is packed.
By comparison, the vinyl toy crack resistance performance of example IV production is poorer than the vinyl toy that embodiment two makes,
The anti-performance that fades is identical as embodiment two.
Comprehensive institute is above-mentioned, and vinyl toy crack resistance made from embodiment two and the anti-performance that fades reach best.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of production method of vinyl toy, it is characterised in that: the following steps are included:
Step 1: design class software development toy drawing is passed through according to production requirement；
Step 2: waxy, first according to drawing making mud sample, gypsum is spread in subsequent outer layer painting, and duplication is waxy, carries out model type；
Step 3: electroplating mold is placed into waxy in electroplating pool, plates the coat of metal on waxy surface, cooling and shaping obtain
Mold；
Step 4: by PVC raw material pulping and polishing；
Step 5: the PVC raw material after processing is squeezed into mold, and mold is put into vinyl machine by sealed mold, by vinyl machine temperature
Degree is set as 250 ~ 320 DEG C, and the time is set as 1 ~ 5 minute；
Step 6: after the completion of warding off glue, mold being put into temperature returning furnace, is 80 ~ 120 DEG C by temperature setting, the time is set as 5 ~ 15
Minute；
Step 7: opening mold, takes out molding toy；
Step 8: upper acrylic paints are first schemed on toy surface, repeats 1 ~ 3 time after having done, sprays after having done for the last time
Dumb light paint waits doing；
Step 9: carrying out bat printing according to demand, and pattern or text are imprinted on toy surface；
Step 10: toy is put into cleaning machine and is cleaned 2 ~ 5 minutes, is proposed to dry；
Step 11: toy is packed.
2. a kind of production method of vinyl toy according to claim 1, it is characterised in that: design class in the step 1
Software includes rhinoceros, 3Ds max, TOPSOLID, Solidworks or pro/e one such or a variety of.
3. a kind of production method of vinyl toy according to claim 1, it is characterised in that: PVC is former in the step 4
Material is by polyvinyl monomer, fatty alcohol, deionized water, oil-soluble composite initiator, emulsifier, mill base, polypropylene fibre, main plasticising
Agent, co-plasticizer, stabilizer and fire retardant composition.
4. a kind of production method of vinyl toy according to claim 1, it is characterised in that: the model type in the step 2
Shape determined by the drawing in step 1.
5. a kind of production method of vinyl toy according to claim 1, it is characterised in that: the electroplating pool is by water, sulphur
Sour copper and sulfuric acid composition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811188314.3A CN109304039A (en) | 2018-10-12 | 2018-10-12 | A kind of production method of vinyl toy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811188314.3A CN109304039A (en) | 2018-10-12 | 2018-10-12 | A kind of production method of vinyl toy |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109304039A true CN109304039A (en) | 2019-02-05 |
Family
ID=65225520
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811188314.3A Pending CN109304039A (en) | 2018-10-12 | 2018-10-12 | A kind of production method of vinyl toy |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109304039A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112318795A (en) * | 2020-10-13 | 2021-02-05 | 深圳多点家具有限公司 | Production process flow and reagent for vinyl furniture |
| CN112873669A (en) * | 2021-02-01 | 2021-06-01 | 南通恒趣新材料有限公司 | Vinyl toy processing and manufacturing process |
| CN113858513A (en) * | 2021-10-09 | 2021-12-31 | 惠州市鑫东源科技有限公司 | Preparation method of vinyl for plastic toys |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112318795A (en) * | 2020-10-13 | 2021-02-05 | 深圳多点家具有限公司 | Production process flow and reagent for vinyl furniture |
| CN112873669A (en) * | 2021-02-01 | 2021-06-01 | 南通恒趣新材料有限公司 | Vinyl toy processing and manufacturing process |
| CN113858513A (en) * | 2021-10-09 | 2021-12-31 | 惠州市鑫东源科技有限公司 | Preparation method of vinyl for plastic toys |
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Application publication date: 20190205 |
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