CN109297741A - A kind of storage-type electric water heater energy consumption testing device - Google Patents

A kind of storage-type electric water heater energy consumption testing device Download PDF

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Publication number
CN109297741A
CN109297741A CN201811387066.5A CN201811387066A CN109297741A CN 109297741 A CN109297741 A CN 109297741A CN 201811387066 A CN201811387066 A CN 201811387066A CN 109297741 A CN109297741 A CN 109297741A
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China
Prior art keywords
water heater
plc
energy consumption
electrically connected
water
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CN201811387066.5A
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Chinese (zh)
Inventor
罗锋
郑淞
陈大果
孙族杰
罗春菊
马迪峰
陈和娜
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Cixi Quality And Technical Supervision Inspection And Inspection Service Center
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Cixi Quality And Technical Supervision Inspection And Inspection Service Center
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Priority to CN201811387066.5A priority Critical patent/CN109297741A/en
Publication of CN109297741A publication Critical patent/CN109297741A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/005Testing of complete machines, e.g. washing-machines or mobile phones
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/058Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/16Plc to applications
    • G05B2219/163Domotique, domestic, home control, automation, smart, intelligent house

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

A kind of storage-type electric water heater energy consumption testing device includes computer, and computer is electrically connected by data line and PLC, and PLC has water system, environmental control system, data collection system and automatic master control system by programming composition.The storage-type electric water heater energy consumption testing device, it is realized by PLC combination Pneumatic check valve into draining and is automatically controlled, ensure high temperature water flow energy stability contorting and locked purpose, and utilization and touch screen, computer and PLC triplicity, carry out the process control of water heater energy consumption testing and data acquisition, utilize laboratory existing equipment, system is recorded in conjunction with PLC control and Computerized real-time data acquisition, realize the detection of storage-type electric water heater energy consumption, the system expandability is strong and convenient to use and tests, test process can automatically control, to substantially reduce the investment of detection device, improve detection accuracy again simultaneously, expand test scope, the effect for keeping entire test process more reliable and more stable.

Description

A kind of storage-type electric water heater energy consumption testing device
Technical field
The present invention relates to storage-type electric water heater energy consumption testing technical field, specially a kind of storage-type electric water heater energy consumption Test device.
Background technique
The horsepower requirements of storage-type electric water heater are at home and abroad mostly mandatory standard requirement, to the test method of energy consumption Requirement with test equipment is also not quite similar, currently, many storage-type electric water heater energy consumption testing laboratories both at home and abroad, generally all It is to carry out the detection of energy consumption using the special equipment to involve great expense, or test and calculate in the way of manual control, spends A large amount of financial resources or manpower and material resources, and status is many electric test laboratories at present, has had been provided with certain water supply conditions And environmental condition, if deduplication buying has the function of similar expensive equipment and single-minded is used for storage-type electric water heater energy again Consumption detection, is a kind of waste and overlapping investment, is unfavorable for economizing on resources and reducing waste, is detected for example, having washing machine efficiency Laboratory had water system, the control of water moderate pressure may be implemented;The laboratory of electrical safety also has Chamber or the room for controlling environment, may be implemented the control of environment temperature, and water temperature hydraulic pressure and environmental condition are also storage-type The necessary condition of electric heater energy consumption testing, and the cost for purchasing Wei these conditions are met equipment occupies the survey of water heater energy consumption Try the major part of cost.In addition, the single-minded existing equipment for water heater energy consumption testing, there are expensive, but flexibility is poor, The shortcomings that can not achieve multi-standard test request mostly.
Therefore, it is based on considerations above, the present apparatus is utilizing and is being transformed the original special equipment in laboratory, realizing water and environment Basic demand, increase control system and data acquisition software for calculation in the case where, realize storage-type electric water heater energy consumption Detection, the system expandability it is strong and convenient to use and test, test process can automatically control, to substantially reduce detection The investment of equipment, while detection accuracy is improved again, test scope is expanded, the test request of multi-standard is realized.It is this low The equipment high using original cost of cost realizes the test device of storage-type electric water heater energy consumption testing requirements after being transformed, For being engaged in for the laboratory of storage-type electric water heater detection for lot of domestic and foreign, there is stronger feasibility and can promote Property, in production field and third party testing agency practical value all with higher.
Summary of the invention
In view of the deficiencies of the prior art, it the present invention provides a kind of storage-type electric water heater energy consumption testing device, solves The existing single-minded equipment for water heater energy consumption testing is there are expensive, but flexibility is poor, can not achieve multi-standard survey mostly The problem of examination requires.
To achieve the above object, the invention provides the following technical scheme: a kind of storage-type electric water heater energy consumption testing device, Including computer, the computer is electrically connected by data line and PLC, and the PLC has water system, ring by programming composition The output end of border control system, data collection system and automatic master control system, the PLC is electrically connected by conducting wire with flowmeter It connects, the nozzle of the flowmeter is connected to by waterpipe with water source, and the water outlet of the flowmeter passes through waterpipe and pneumatic operated valve 1 It is connected to, the pneumatic operated valve 1 is connected to by turning feed channel with the mutually reflux of solenoid valve 1, and the pneumatic operated valve 1 is by waterpipe and is tested The control terminal of connection inside water heater sample water inlet pipe mouth, the solenoid valve 1 is electrically connected by data line and PLC, the electricity The input end of pond valve 1 is connected to by feed channel with gas source, and the water outlet of the tested water heater sample is by waterpipe and pneumatically Valve 2 is connected to, and the pneumatic operated valve 2 is connected to by turning feed channel with the mutually reflux of solenoid valve 2, and the outlet side of the solenoid valve 2 passes through Feed channel is connected to gas source circulation, and the control terminal of the solenoid valve 2 is electrically connected by conducting wire and PLC, and the PLC passes through data Line and contactor are electrically connected, and the output end of the contactor is connect by conducting wire with tested water heater sample, the temperature note The test side of record instrument is connected to by conducting wire with tested water heater sample, and data terminal and the electrical parameter recorder of the contactor pass through Connecting line is electrically connected with each other, and the data terminal and electrical parameter recorder of the moisture recorder pass through network router and calculate Machine is electrically connected, and the PLC passes through data line and water flux gather instrument, temperature sensor, power consumption Acquisition Instrument and Weight acquisition instrument Output end is electrically connected, the water flux gather instrument, temperature sensor, power consumption Acquisition Instrument and Weight acquisition instrument detector with quilt The connection of calorimetric hydrophone sample detection.
Preferably, the water outlet of the pneumatic operated valve 2 is equipped with ball valve, and the control terminal of the ball valve passes through data line and PLC It is electrically connected.
Preferably, the control terminal of the electrical parameter recorder is connected to by conducting wire with touch control screen, the touch control The output end of screen is electrically connected by data line and computer.
Preferably, for the network router by conducting wire and external network-in-dialing, the network router provides WIFI hair It penetrates.
Preferably, the moisture recorder, electrical parameter recorder and computer pass through WIFI electrical communication.
The present invention provides a kind of storage-type electric water heater energy consumption testing devices.Have it is following the utility model has the advantages that
The storage-type electric water heater energy consumption testing device is realized into draining by PLC combination Pneumatic check valve and is automatically controlled, and is ensured High temperature water flow energy stability contorting and locked purpose, and utilization and touch screen, computer and PLC triplicity, carry out hot water The process control of device energy consumption testing and data acquisition are adopted using laboratory existing equipment in conjunction with PLC control and Computerized real-time data Collect record system, realizes the detection of storage-type electric water heater energy consumption, the system expandability is strong and convenient to use and tests, test Process can automatically control, to substantially reduce the investment of detection device, while improve detection accuracy again, expand test Range keeps entire test process more reliable and more stable, and accuracy of data acquisition is higher, and data export result and are illustrated, and facilitates operation Effect.
Detailed description of the invention
Fig. 1 is structure of the invention system flow schematic diagram;
Fig. 2 is structure of the invention component circuitry connection figure;
Fig. 3 is structure of the invention water system schematic diagram;
Fig. 4 is the automatic culvert system schematic diagram of structure of the invention;
Fig. 5 is structure of the invention data acquisition schematic diagram.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
As shown in Figs. 1-5, the present invention provides a kind of technical solution: a kind of storage-type electric water heater energy consumption testing device, packet Computer is included, computer is electrically connected by data line and PLC, and PLC has water system, environmental Kuznets Curves system by programming composition The output end of system, data collection system and automatic master control system, PLC is electrically connected by conducting wire and flowmeter, the pipe of flowmeter Mouth is connected to by waterpipe with water source, and the water outlet of flowmeter is connected to by waterpipe with pneumatic operated valve 1, and pneumatic operated valve 1 is by turning gas Pipeline is connected to the mutually reflux of solenoid valve 1, and pneumatic operated valve 1 is connected to by waterpipe and tested water heater sample water inlet pipe mouth inside, The control terminal of solenoid valve 1 is electrically connected by data line and PLC, and the input end of battery valve 1 is connected to by feed channel with gas source, quilt The water outlet of calorimetric hydrophone sample is connected to by waterpipe with pneumatic operated valve 2, and pneumatic operated valve 2 is mutual by turning feed channel and solenoid valve 2 The outlet side of reflux connection, solenoid valve 2 is connected to by feed channel with gas source circulation, and the control terminal of solenoid valve 2 passes through conducting wire and PLC It is electrically connected, PLC is electrically connected by data line and contactor, and the output end of contactor passes through conducting wire and tested water heater sample The test side of connection, moisture recorder is connected to by conducting wire with tested water heater sample, and the data terminal and electrical parameter of contactor are remembered Record instrument be electrically connected with each other by connecting line, the data terminal and electrical parameter recorder of moisture recorder pass through network router with Computer is electrically connected, and PLC passes through data line and water flux gather instrument, temperature sensor, power consumption Acquisition Instrument and Weight acquisition instrument Output end is electrically connected, water flux gather instrument, temperature sensor, power consumption Acquisition Instrument and Weight acquisition instrument detector and by calorimetric The connection of hydrophone sample detection, the water outlet of pneumatic operated valve 2 are equipped with ball valve, and the control terminal of ball valve is electrically connected by data line with PLC It connects, the control terminal of electrical parameter recorder is connected to by conducting wire with touch control screen, and the output end of touch control screen passes through data line It is electrically connected with computer, for network router by conducting wire and external network-in-dialing, network router provides WIFI transmitting, temperature Recorder, electrical parameter recorder and computer pass through WIFI electrical communication, by using pneumatic operated valve rather than solenoid valve most Big advantage is exactly that pneumatic operated valve can be used ambient temperature range high, also can stable operation under high temperature water flow.
In use, water system provides the constant temperature and pressure water source met the requirements of the standard first, wherein environmental control system is real The stabilization of temperature and wind speed in existing test process, (as arranged under the conditions of then can realizing standard requirements automatically into drainage control system Poor, quantitative requirement of coolant-temperature gage etc.) automatic feeding water drain function, it crosses adjustable range of flow and data acquisition and computing system is real The automatic collection of the energy consumptions parameter such as temperature, electricity, water in existing test process, while can be according to different marks to collected data Quasi- calculation formula is calculated, and realizes that energy consumption testing result is output to graphical interfaces or automatically with the side of Microsoft Excel data Formula output, wherein it is carried out automatically controlling into drainage control system and data acquisition computing system by PLC and is acquired with data, into Drainage system water inlet and discharge ends be mounted on Pneumatic check valve, using under high temperature water flow also can stable operation, in needs When can lock completely, avoid other types control defective valve or cannot lock causes measuring accuracy not high, water inlet end dress There is digital flowmeter, for the water during collecting test, discharge ends are equipped with ball valve, realize the control of flow in test process The totality side that system, data acquisition and calculating system add PLC control, computer terminal graphical interfaces to show and calculate using system touch screen Case, touch screen graphical interfaces facilitate the display for carrying out human-computer interaction and critical data, and PLC receives touch screen and Computer signal, Realize that functions, the subsequent temperature signal collections such as control pneumatic operated valve, acquisition data, start-stop sample power supply are remembered by digital temperature It records instrument to realize, electrical parameter is acquired by digital power meter, and temperature all can connect touch screen by cable with the data of electrical parameter and arrive Computer, while the content being not described in detail in this specification belongs to existing skill well known to professional and technical personnel in the field Art.
It wherein needs to provide data to its present apparatus and be analyzed as follows;
There are mainly two types of the method for testing energy consumption of storage-type electric water heater first is current, one is 60379 " Water storing electric heatings of IEC Hydrophone performance test methods ", the national standard GB21519-2008 in China is exactly to have chosen some projects as energy consumption according to IEC standard The index of test.The test method that another kind is formulated using U.S. Department of Energy, i.e. " United States Federal Regulations collection " " 10 CFR PART The attachment E " performance test methods of water heater energy consumption " of 430, Subpart B ".Both test basic demand such as the following table 1.
The comparison of 1 test request of table
Serial number Test item Unite States Standard Chinese Industrial Standards (CIS)
1 Environmental condition 19.7±1.4℃ 20 ± 2 DEG C, air velocity≤0.25m/s
2 Water storage temperature 57.2±2.8℃ 65±3.0℃
3 Inflow temperature 14.4±1.1℃ 15±5℃
4 Intake pressure When water storage box does not drain, pressure of supply water is stablized in 0.275Mpa and heat Between the maximum pressure that hydrophone manufacturer allows. Closed water heater, when not draining pressure between 0.28Mpa and rated pressure, Fluctuation is between ± 0.05Mpa.
5 Drain discharge 11.4±0.95L/min According to rated capacity size, in the 2-10L/min or 5%L/min of rated capacity
6 Drain the temperature difference 13.9℃ 20℃
7 Water discharging number Repeatedly draining Draining is primary or does not drain.
From table 1 and relevant criterion requirement, a set of test macro generally consists of the following components: water system, environmental Kuznets Curves System, into drainage control system, data acquisition, computing system etc..Test accuracy is improved simultaneously to save manpower, then into row The links such as water and data acquisition are able to achieve automation, it is desirable that can drain and temperature collection, power consumption, stream automatically according to test condition The parameters such as amount.
Secondly as can be seen from Table 1, requirement to water mainly has two when water heater energy consumption detects: water temperature and hydraulic pressure.Water For temperature at 15 ° or so, hydraulic pressure 0.28Mpa or so, this just needs a set of constant temperature water source that can freeze, heat and pressurize.In washing machine In energy consumption testing system, such a set of water system is also required.60456-2010 is to water temperature for washing machine energy consumption testing standard IEC It is required that ° differing from 15 ° to 60, hydraulic pressure is 0.24 ± 0.05Mpa [3], it is seen then that if a laboratory has washing machine efficiency Ability, only need to additionally lend a water supply loop, then water supply conditions can meet water heater energy consumption testing requirements, this measure The cost of supply equipment will be substantially reduced.The system of this paper is just washed using Ningbo Entry-Exit Inspection and Quarantine Bureau technique center is original Clothing machine water system additionally picks out a water supply and water return pipeline, provides under maximum 0.28Mpa hydraulic pressure, temperature range For 10-70 DEG C of water supply, the water demand of water heater efficiency detection, water heater efficiency are realized in the case where increasing a little cost One of key of test macro is the realization into draining automatically, and as can be seen from Table 1, national standard only needs once to drain, manually Mode drainage problem is little.But American Standard but requires repeatedly to drain, condition whether two kinds of standards drain all is draining temperature Difference.If this process manually controls, that will be a very laborious and complicated process, and test accuracy easily occurs partially Difference.Whether this system is drained using computer program judgement (including water temperature difference and time and temperature controller power-off etc. no Same condition), control the control valve at inflow and outflow end by PLC then to realize automation drainage procedure.Due to discharge water Temperature highest has 65 DEG C or so, and for the sake of reliable, control valve is controlled using pneumatic operated valve into drainage procedure.The number of water discharge quantity It is measured with turbine type digital flowmeter, flowmeter is connected to PLC and computer, storage-type electric water heater energy by network interface Consumption detection need the data that acquire be mainly water heater consumes in test process electric energy, test environment and water heater water inlet, The usage amount of water in draining and water storage temperature and test process, collected data require meter according still further to the calculating of each standard Calculate energy consumption index parameter.In the data acquisition computing system designed herein, electrical parameter of the electric energy with network interface of consumption Measuring instrument is realized;The acquisition of each temperature value is also realized with the temperature sensor with network interface;The usage amount number of water Word formula turbine flowmeter transmits to acquire.Meanwhile in order to realize the automation to water heater volumetric measurement, the system of this paper is used Then digital platform balance with network connecting function is removed the peel function by software and is controlled into draining, realizes the automatic of volume Measurement.All collected data are transferred to after computer by calculating, and are as a result shown on computer graphical interface, together When process data pass through Excel Output of for ms.In order to which the operational process of system is more intuitive and controls the speed reacted faster, it is The main controlled node of system uses touch screen control, realizes the manually or automatically control in detection process, data acquisition on the touchscreen Calculate node then realizes that corresponding function, the two are combined using computer program, the entire data acquisition of the realization of stability and high efficiency Calculating process.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that There is also other identical elements in process, method, article or equipment including the element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (5)

1. a kind of storage-type electric water heater energy consumption testing device, including computer, it is characterised in that: the computer passes through data Line and PLC are electrically connected, and the PLC has water system, environmental control system, data collection system and automatic by programming composition Master control system, the output end of the PLC are electrically connected by conducting wire and flowmeter, the nozzle of the flowmeter by waterpipe with Water source connection, the water outlet of the flowmeter are connected to by waterpipe with pneumatic operated valve 1, the pneumatic operated valve 1 by turn feed channel and The mutually reflux connection of solenoid valve 1, the pneumatic operated valve 1 inside waterpipe and tested water heater sample water inlet pipe mouth by being connected to, institute The control terminal for stating solenoid valve 1 is electrically connected by data line and PLC, and the input end of the battery valve 1 passes through feed channel and gas source Connection, the water outlet of the tested water heater sample are connected to by waterpipe with pneumatic operated valve 2, and the pneumatic operated valve 2 is by turning tracheae Road is connected to the mutually reflux of solenoid valve 2, and the outlet side of the solenoid valve 2 is connected to by feed channel with gas source circulation, the electromagnetism The control terminal of valve 2 is electrically connected by conducting wire and PLC, and the PLC is electrically connected by data line and contactor, the contactor Output end connect with tested water heater sample by conducting wire, the test side of the moisture recorder passes through conducting wire and tested hot water The connection of device sample, the data terminal of the contactor are electrically connected with each other with electrical parameter recorder by connecting line, the temperature note The data terminal and electrical parameter recorder for recording instrument pass through network router and computer is electrically connected, and the PLC passes through data line It is electrically connected with the output end of water flux gather instrument, temperature sensor, power consumption Acquisition Instrument and Weight acquisition instrument, the water flux gather Instrument, temperature sensor, power consumption Acquisition Instrument and Weight acquisition instrument detector be connected to tested water heater sample detection.
2. a kind of storage-type electric water heater energy consumption testing device according to claim 1, it is characterised in that: the pneumatic operated valve 2 water outlet is equipped with ball valve, and the control terminal of the ball valve is electrically connected by data line and PLC.
3. a kind of storage-type electric water heater energy consumption testing device according to claim 1, it is characterised in that: the electrical parameter The control terminal of recorder is connected to by conducting wire with touch control screen, and the output end of the touch control screen by data line and calculates Machine is electrically connected.
4. a kind of storage-type electric water heater energy consumption testing device according to claim 1, it is characterised in that: the network road By device by conducting wire and external network-in-dialing, the network router provides WIFI transmitting.
5. a kind of storage-type electric water heater energy consumption testing device according to claim 4, it is characterised in that: the temperature note Record instrument, electrical parameter recorder and computer pass through WIFI electrical communication.
CN201811387066.5A 2018-11-21 2018-11-21 A kind of storage-type electric water heater energy consumption testing device Pending CN109297741A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117054794A (en) * 2023-10-10 2023-11-14 北京中家智锐智能装备科技有限公司 Water heater detection method and device

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CN205079951U (en) * 2015-10-22 2016-03-09 上海出入境检验检疫局机电产品检测技术中心 Circulation heat pump water heater efficiency measurement system
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Publication number Priority date Publication date Assignee Title
CN117054794A (en) * 2023-10-10 2023-11-14 北京中家智锐智能装备科技有限公司 Water heater detection method and device
CN117054794B (en) * 2023-10-10 2024-02-06 北京中家智锐智能装备科技有限公司 Water heater detection method and device

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