CN109296802A - Detachable valve body blow valve and its manufacturing method - Google Patents
Detachable valve body blow valve and its manufacturing method Download PDFInfo
- Publication number
- CN109296802A CN109296802A CN201811308677.6A CN201811308677A CN109296802A CN 109296802 A CN109296802 A CN 109296802A CN 201811308677 A CN201811308677 A CN 201811308677A CN 109296802 A CN109296802 A CN 109296802A
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- Prior art keywords
- valve body
- valve
- gasket
- detachable
- manufacturing
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/001—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass valves or valve housings
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lift Valve (AREA)
- Valve Housings (AREA)
Abstract
The present invention relates to detachable valve body blow valve and its manufacturing methods, the detachable valve body blow valve includes valve body, the end flanges of valve body having into and out of end for being connect with pipeline, body top has middle flange, valve body is made of two symmetrical half valve body docking fixations, gasket, the contact surface shape adaptation of the shape of gasket and two and half valve bodies are equipped between two and half valve bodies；Two and half valve bodies are fixed by the anchor ear of anchor ear and middle flange at two end flanges；The bottom of two and half valve bodies is welded with positioning plate, two positioning plate thread connections.The present invention washes away situation convenient for dismantling observation valve body, and situation is washed away in the real work for assessing other valves under the operating condition；Components can be replaced in time, when accumulated slag occurs in valve, can be dismantled valve body and be cleaned；When carrying out fluid test, the test situation of this kind of structure can be more intuitively observed, experimentation cost is substantially reduced, repetition test can be carried out；Convenient for carrying out the acquisition of wall thickness data when subsequent washout test.
Description
Technical field
The present invention relates to valve technology fields, more particularly to detachable valve body blow valve and its manufacturing method.
Background technique
Existing blow valve has the disadvantage in that 1, valve body using monoblock cast or forging, in practical usage situations cannot
Observe fluid scouring situation；2, it is difficult to handle when valve inner generates accumulated slag, causes valve blockage, valve cannot switch；3, no
Fluid test situation can intuitively be observed；4, when replacing inner body, need to disassemble valve could replace inner body.
Summary of the invention
The present invention is intended to provide detachable valve body blow valve and its manufacturing method, are convenient under actual condition, it can be at any time
Valve body is dismantled, observation valve body washes away situation, and situation is washed away in the real work for assessing other valves under the operating condition；For fluid test
Very big convenience is also provided, is conducive to when carrying out fluid test, more intuitively observes the test situation of this kind of structure, together
When, to carry out the acquisition of wall thickness data when subsequent washout test.
In order to achieve the above objectives, The technical solution adopted by the invention is as follows:
Detachable valve body blow valve, including valve body, the valve body have the end flanges for connecting with pipeline into and out of end,
Body top has middle flange, and the valve body is made of two symmetrical half valve body docking fixations, is equipped between two and half valve bodies close
Packing, the contact surface shape adaptation of the shape of gasket and two and half valve bodies；Two and half valve bodies pass through embracing at two end flanges
The anchor ear of hoop and middle flange is fixed.
Further, the bottom of two and half valve bodies is welded with positioning plate, two positioning plate thread connections.
Preferably, the thickness of gasket is no more than 1mm.
The manufacturing method of above-mentioned detachable valve body blow valve, comprising the following steps:
Step 1, monoblock cast valve body；
Step 2, use wire cutting by the symmetrical sectility of valve body for two halves；
Step 3, the cutting plane of two and half valve bodies is ground；
Step 4, two and half valve bodies are assembled, comprising the following steps:
Step 4.1, one of them half valve body keeps cutting to place up, places sealing on the cutting plane upward
Another half valve body is fastened on above gasket by pad；
Step 4.2, upper anchor ear, the anchor ear on middle flange hoop are bound round at end flanges.
Further, before step 2, two positioning plates, cutting of two positioning plates about valve body are welded in body base
Face is symmetrical arranged；In step 4.2, two positioning plates are tensed with bolt.
Further, in the step 3, using the flatness and amount of grinding of amesdial control cutting plane.
Wherein, the gasket manufacturing method the following steps are included:
The first step, first the cutting plane of double of valve body is scanned；
The figure of scanning is imported numerical control cutting machine by second step, and Numerical control cutting obtains gasket.
Further, the manufacturing method of detachable valve body blow valve further includes step 5, sealing detection: is let out as there is sealing
Leakage, rotates the direction of anchor ear, increases the bolt power at sealing leak, realizes sealing.
The method for monitoring the valve body wall thickness and flow channel shape situation of change of detachable valve body blow valve, comprising the following steps:
Step 1, valve body is dismantled；
Step 2, two and half valve bodies are scanned.
Compared with prior art, the invention has the following advantages:
1, the present invention after pipeline use, dismantles observation valve body and washes away situation, assess other valves under the operating condition convenient for valve
Situation is washed away in the real work of door；
2, components can be replaced in time, and when accumulated slag occurs in valve, can dismantle valve body and be cleaned；
3, which can be very good to solve the demand that fluid scouring is tested in laboratory, when carrying out fluid test,
The test situation that this kind of structure can more intuitively be observed, substantially reduces experimentation cost, can carry out repetition test；
4, convenient for carrying out the acquisition of wall thickness data when subsequent washout test；
5, hooping structure can be used alternatingly on other cutting valve bodies of the specification, while also be well positioned to meet reality
The demand of operating condition.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of valve body；
Fig. 2 is the cross-sectional view of gasket；
In figure: flange, half valve body of 3-, 4- gasket, 5- anchor ear, 6- positioning plate in 1- end flanges, 2-.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with attached drawing, to the present invention into
Row is further described.
As shown in Figure 1, 2, detachable valve body blow valve disclosed by the invention, including valve body, valve body are used for into and out of end
The end flanges 1 connecting with pipeline, body top have middle flange 2, and valve body is made of the two symmetrical docking of half valve body 3 fixations, and two
Gasket 4, the contact surface shape adaptation of the shape of gasket 4 and two and half valve bodies 3, it is preferable that close are equipped between a half valve body 3
The thickness of packing 4 is no more than 1mm.Two and half valve bodies 3 are solid by the anchor ear 5 at the anchor ear 5 and middle flange 2 at two end flanges 1
It is fixed.
Body base be easy to cause bottom that cannot seal due to not having fastening force.With this present embodiment, in valve body
Bottom welding location-plate 6, since valve body shape is arc, fixed plate 7 uses wire cutting in production, is guaranteeing angle
In the case of, make positioning plate 6 preferably close to valve body surface.Positioning plate 6 arranged at the bottom of two and half valve bodies 3, on two and half valve bodies 3
6 thread connection of positioning plate, tried hard to keep by bolt of fixing plate demonstrate,prove body base sealing.
The manufacturing method of detachable valve body blow valve disclosed by the invention, comprising the following steps:
Step 1, monoblock cast valve body；
Step 2, use wire cutting by the symmetrical sectility of valve body for two halves；
Step 3, the cutting plane of two and half valve bodies 3 is ground；
Step 4, two and half valve bodies 3 are assembled, comprising the following steps:
Step 4.1, one of them half valve body 3 keeps cutting to place up, places on the cutting plane upward close
Another half valve body 3 is fastened on 4 top of gasket by packing 4；
Step 4.2, upper anchor ear 5 is bound round at end flanges 1, and upper anchor ear 5 is bound round at middle flange 2.
When carrying out wire cutting, due to casting the defects of having stomata, wire cutting is easy to produce electric current during wire
Unstable, cutting surface roughness is not able to satisfy seal request.And conventional surface numerical control grinding, stock removal are too big, after grinding
Gap is too big between cutting valve body, therefore therefore in step 3, and first double of valve body 3 carries out grinding positioning, rear to be controlled by amesdial
Amount of grinding.
Step 3 specifically includes the following steps:
Step 3.1, half valve body, 3 clamping is fixed on grinding machine, the cutting of half valve body 3 is face-up, and thousand points are used when clamping
Table carries out cutting plane relatively flat, it is ensured that cutting plane is parallel to the horizontal plane；
Step 3.2, numerically control grinder is opened, starts to grind；In grinding, pause amesdial measures amount of grinding.The present invention is not
It only can guarantee lapped face flatness, and valve body cutting plane amount of grinding is very small, ensure that the gap value between after valve body is assembled
It is small, it ensure that flange is round enough after assembly.
In assembly, two and half valve bodies 3 are difficult to position, and slightly dislocation will result in leakage, thus cutting on line valve body it
Preceding just to weld two positioning plates 6 in body base, two positioning plates 6 are symmetrical arranged about the cutting plane of valve body, set on positioning plate 6
There is connecting hole.Body base has first welded positioning plate 6, then carries out wire cutting again, can pass through positioning in assembly in this way
Plate 6 positions two and half valve bodies 3, guarantees to misplace when valve body assembly.In step 4.2, with bolt two positioning plates 6
It tenses.
Wherein, before step 4, gasket 4 is first manufactured, gasket 4 is sealed for valve body cutting plane, too due to cutting plane
Greatly, sealing difficulty is higher；Section shape complex contour simultaneously, has arc, there is cross etc., therefore, close in present embodiment
Packing 4 is prepared by the following method, comprising the following steps:
The first step, first the cutting plane of double of valve body 3 is scanned；
The figure of scanning is imported numerical control cutting machine by second step, and Numerical control cutting obtains gasket 4.
The gasket 4 that this method obtains, can completely be fitted on cutting surface after assembly.The present invention is by sealing
Surface increases gasket 4, by calculating pretightning force in detail, while guaranteeing sealing, flange will not be made to become ellipse.
After two and half valve bodies 3 are assembled, it is also necessary to be sealed detection, since valve body surface is uneven, assemble
When carrying out sealing detection after well, the place leaked occur may be different, at this point, sealing can be made to let out by the direction of rotation anchor ear 5
The bolt power of leak increases, to realize sealing.
In use, if inner body needs to change, by dismantling hooping structure, i.e., replaceable inner body,
Without entirely disassembling valve, maintenance valve times and cost is greatly saved.
Due to washing away for a long time for fluid, the loss of valve body wall thickness and the variation of valve inner flow channel shape will cause, this
The method of a kind of valve body wall thickness for monitoring detachable valve body blow valve of disclosure of the invention and flow channel shape situation of change, it includes following
Step:
Step 1, valve body is dismantled；
Step 2, two and half valve bodies 2 are scanned, obtain data.
The present invention is convenient under actual condition, can dismantle valve body at any time, and observation valve body washes away situation, assesses under the operating condition
Situation is washed away in the real work of other valves；Meanwhile very big convenience is also provided for fluid test, it is conducive to carrying out fluid
When test, the more intuitive test situation for observing the structure, to acquire wall thickness data etc. when subsequent progress washout test.
Certainly, the present invention can also have other numerous embodiments, without deviating from the spirit and substance of the present invention,
Those skilled in the art can make various corresponding changes and modifications, but these corresponding changes and change according to the present invention
Shape all should fall within the scope of protection of the appended claims of the present invention.
Claims (9)
1. detachable valve body blow valve, including valve body, the valve body has the end flanges (1) for connecting with pipeline into and out of end,
Body top has middle flange (2), it is characterised in that: and the valve body is made of two symmetrical half valve body (3) docking fixations, and two
Gasket (4) are equipped between half valve body (3), the shape of gasket (4) and the contact surface shape adaptation of two and half valve bodies (3)；Two
A half valve body (3) is fixed by the anchor ear (5) at the anchor ear (5) and middle flange (2) at two end flanges (1).
2. detachable valve body blow valve according to claim 1, it is characterised in that: weld the bottom of two and half valve bodies (3)
It is connected to positioning plate (6), two positioning plate (6) thread connections.
3. detachable valve body blow valve according to claim 1, it is characterised in that: the thickness of gasket (4) is no more than
1mm。
4. the manufacturing method of detachable valve body blow valve as claimed in any one of claims 1-3, it is characterised in that: including with
Lower step:
Step 1, monoblock cast valve body；
Step 2, use wire cutting by the symmetrical sectility of valve body for two halves；
Step 3, the cutting plane of two and half valve bodies (3) is ground；
Step 4, two and half valve bodies (3) are assembled, comprising the following steps:
Step 4.1, one of them half valve body (3) keeps cutting to place up, places gasket on the cutting plane upward
(4), another half valve body (3) is fastened on above gasket (4)；
Step 4.2, upper anchor ear (5) are bound round at end flanges (1), bind round at middle flange (2) upper anchor ear (5).
5. manufacturing method according to claim 4, it is characterised in that: before step 2, weld two positioning in body base
Plate (6), two positioning plates (6) are symmetrical arranged about the cutting plane of valve body；In step 4.2, two positioning plates (6) are drawn with bolt
Tightly.
6. manufacturing method according to claim 4, it is characterised in that: in the step 3, control cutting plane using amesdial
Flatness and amount of grinding.
7. manufacturing method according to claim 4, it is characterised in that: the manufacturing method of the gasket (4) includes following
Step:
The first step, first the cutting plane of double of valve body (3) is scanned；
The figure of scanning is imported numerical control cutting machine by second step, and Numerical control cutting obtains gasket (4).
8. manufacturing method according to claim 4, it is characterised in that: further include step 5, sealing detection: as sealed
Leakage rotates the direction of anchor ear (5), increases the bolt power at sealing leak, realizes sealing.
9. the valve body wall thickness and flow channel shape that monitor detachable valve body blow valve of any of claims 1-3 change feelings
The method of condition, it is characterised in that: the following steps are included:
Step 1, valve body is dismantled；
Step 2, two and half valve bodies (2) are scanned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811308677.6A CN109296802A (en) | 2018-11-05 | 2018-11-05 | Detachable valve body blow valve and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811308677.6A CN109296802A (en) | 2018-11-05 | 2018-11-05 | Detachable valve body blow valve and its manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109296802A true CN109296802A (en) | 2019-02-01 |
Family
ID=65146601
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811308677.6A Pending CN109296802A (en) | 2018-11-05 | 2018-11-05 | Detachable valve body blow valve and its manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109296802A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2093896U (en) * | 1991-06-08 | 1992-01-22 | 朱立国 | Forced cut-off valve |
| CN201297445Y (en) * | 2008-09-23 | 2009-08-26 | 姜考成 | Sludge discharge pipe floating body |
| CN201779304U (en) * | 2010-09-07 | 2011-03-30 | 芜湖三金机械制造有限公司 | Pneumatic rubber tube valve |
| CN204387385U (en) * | 2014-12-15 | 2015-06-10 | 金川集团股份有限公司 | A kind of open detachable pipe clip valve |
| CN205806673U (en) * | 2016-06-27 | 2016-12-14 | 江苏中圣管道工程技术有限公司 | LNG pipeline detachable valve cold insulation box |
| CN107228206A (en) * | 2017-06-24 | 2017-10-03 | 芜湖耐得胶管阀业有限公司 | Spherical pneumatic operated valve |
| CN107327638A (en) * | 2017-06-29 | 2017-11-07 | 李永跃 | A kind of Combined type wear-resisting pipeline |
| CN209012505U (en) * | 2018-11-05 | 2019-06-21 | 成都乘风阀门有限责任公司 | Detachable valve body blow valve |
-
2018
- 2018-11-05 CN CN201811308677.6A patent/CN109296802A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2093896U (en) * | 1991-06-08 | 1992-01-22 | 朱立国 | Forced cut-off valve |
| CN201297445Y (en) * | 2008-09-23 | 2009-08-26 | 姜考成 | Sludge discharge pipe floating body |
| CN201779304U (en) * | 2010-09-07 | 2011-03-30 | 芜湖三金机械制造有限公司 | Pneumatic rubber tube valve |
| CN204387385U (en) * | 2014-12-15 | 2015-06-10 | 金川集团股份有限公司 | A kind of open detachable pipe clip valve |
| CN205806673U (en) * | 2016-06-27 | 2016-12-14 | 江苏中圣管道工程技术有限公司 | LNG pipeline detachable valve cold insulation box |
| CN107228206A (en) * | 2017-06-24 | 2017-10-03 | 芜湖耐得胶管阀业有限公司 | Spherical pneumatic operated valve |
| CN107327638A (en) * | 2017-06-29 | 2017-11-07 | 李永跃 | A kind of Combined type wear-resisting pipeline |
| CN209012505U (en) * | 2018-11-05 | 2019-06-21 | 成都乘风阀门有限责任公司 | Detachable valve body blow valve |
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