CN109294278A - A kind of ceramic black pigment and preparation method thereof - Google Patents
A kind of ceramic black pigment and preparation method thereof Download PDFInfo
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- CN109294278A CN109294278A CN201811052570.XA CN201811052570A CN109294278A CN 109294278 A CN109294278 A CN 109294278A CN 201811052570 A CN201811052570 A CN 201811052570A CN 109294278 A CN109294278 A CN 109294278A
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- black pigment
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- stainless steel
- steel slag
- black
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/0009—Pigments for ceramics
Abstract
The present invention provides a kind of ceramic black pigment and preparation method thereof, which includes 80~85% stainless steel slags, 4~5%Fe according to mass percent meter2O3, 3~4%Cr2O3, 1~2%CoO, 5~7% multiple elements design sintering aids, 2~3% composite grinding aids.The present invention mixes the stainless steel slag that mass percent is up to 80% or more in black pigment, includes Fe in stainless steel slag2O3、Cr2O3、Al2O3、MnO2、TiO2, the ingredients such as NiO and MgO, Fe2O3、Cr2O3、Al2O3、MnO2、TiO2, the ingredients such as NiO and MgO can be formed after sintering present black spinel structure.Again with 4~5%Fe2O3With 3~4%Cr2O3As supplement, it can be ensured that the black depth and stability of colorant, while 1~2% CoO is added to increase the distinct degree of black.
Description
Technical field
The invention belongs to ceramic pigment technical fields more particularly to a kind of ceramic black pigment and preparation method thereof.
Background technique
Traditional ceramics are with black pigment mainly with coloured and black such as iron (Fe), chromium (Cr), nickel (Ni) manganese (Mn), copper (Cu)
Metal oxide is raw material.As the staple commodities prices such as coloured and ferrous material climb up and up, this black pigment because
Price causes large batch of production and application to be restricted, and researching and developing cheap and hair color effect, good black pigment gesture exists
It must go.
A large amount of stainless steel slag is all discharged in China every year, since stainless steel slag is rich in heavy metal, such as handles not in time,
Great threat can be caused to environment and human health, while also result in the waste of useful resources.In view of stainless steel slag contains
The elements such as iron, chromium, nickel, manganese, it is close with the composition of raw material of conventionally produced black pigment, therefore many research trials will not
Rust steel steel slag to reduce the production cost of black pigment, while reducing the ambient wind of stainless steel slag for making black pigment
Danger.The prior art, which mainly matches steel slag, obtains black pigment with chromium oxide, copper oxide, iron oxide and nickel oxide mixed calcining.No
Crossing reduces the ingredient of blackness, existing scheme in view of typically containing aluminium oxide, magnesia, titanium dioxide, calcium oxide etc. in steel slag
The content of middle steel slag generally only has 50~60%, and needs that expensive nickel oxide is added, while not accounting in chromium residue not
The metal problem of oxidation, thus there are utilization rate of steel slag it is low, cost is high, coloured light is insufficient the problems such as.
Summary of the invention
Based on this, the present invention provides a kind of ceramic black pigment, which uses stainless steel slag, and
With pure black, dispersion degree is big, strong coloring force, light resistance and good weatherability, while manufacturing cost is lower.
Ceramic black pigment of the present invention includes following components according to mass percent meter:
Compared with the existing technology, the present invention mixes the stainless steel that mass percent is up to 80% or more in black pigment
Steel slag includes Fe in stainless steel slag2O3、Cr2O3、Al2O3、MnO2、TiO2And the ingredients such as MgO, Fe2O3、Cr2O3、Al2O3、
MnO2、TiO2, the ingredients such as NiO and MgO can be formed after sintering present black spinel structure.Again with 4~5%Fe2O3With 3
~4%Cr2O3As supplement, it can be ensured that the black depth and stability of colorant, while the CoO of addition 1~2% is black to increase
The distinct degree of color.
Further, the multiple elements design sintering aid includes B2O3、Bi2O3、TiO2、CuO、Ir2O3。B2O3、Bi2O3Have with CuO
There is lower fusing point, wherein B2O3To melt be 450 DEG C, Bi2O3Fusing point be 820 DEG C, the fusing point of CuO is 1026 DEG C.According to congruent melting
Principle, component is more, and eutectic temperature is lower, then the temperature for being fused into liquid phase is lower, therefore after addition multiple elements design sintering aid,
The firing temperature of black pigment can be significantly reduced.And B2O3It volatilizees at 800 DEG C or more, will not influence the performance of black pigment.
Meanwhile B2O3、Bi2O3、TiO2、CuO、Ir2O3The multiple elements design sintering aid of composition can also improve the bright and new degree of black pigment, mention
The quality of high black pigment.
Further, the B2O3、Bi2O3、TiO2、CuO、Ir2O3Mass ratio is 6:4:5:4:1.
Further, the composite grinding aids include sodium lignin sulfonate, gypsum and coke.Use stainless steel slag as original
Material needs to be ground to 300 mesh or more when producing black pigment, since stainless steel slag contains fe-cr-ni alloy etc. firmly
Spend high ingredient, therefore the process of lapping generally consumes energy high, low efficiency.The present invention is by being added sodium lignin sulfonate, gypsum
Grinding efficiency can be effectively improved as grinding aid with coke.Wherein sodium lignin sulfonate is a kind of anionic surfactant,
Its Anion-adsorption on pigment granules surface, can not only reduce pigment granules surface can, can also prevent pigment granules it
Between reunion, improve the dispersibility and sliding property of pigment granules.And coke and gypsum can then form the package on pigment granules surface
Film makes surface reach saturation state, avoids attracting each other and coheres into agglomerate, improves the mobility of colorant.Sodium lignin sulfonate, stone
It is mutually cooperateed between cream and coke three, further increases grinding-aid effect, to reach reduction grinding energy consumption, improve grinding efficiency
Purpose.
Further, the sodium lignin sulfonate, gypsum and coke quality ratio are 2:1:1.
The present invention also provides the preparation methods of above-mentioned ceramic black pigment, comprising the following steps:
(1) stainless steel slag is calcined, Fe is then added2O3、Cr2O3, CoO and composite grinding aids ground, then carry out
Oxidation processes;
(2) it successively roasted, be crushed, fine grinding after mixing the material after oxidation processes with multiple elements design sintering aid
Obtain black pigment.
Further, the stainless steel slag, Fe2O3、Cr2O3, CoO, composite grinding aids and multiple elements design sintering aid quality
Percentage is followed successively by 80~85%, 4~5%, 3~4%, 1~2%, 2~3%, 5~7%.
Further, step (1) calcination temperature is 1100~1200 DEG C, and calcination time is 1~2h.
Further, step (1) oxidation treatment method is that material is exposed to 39~48h in air.By that will grind
Good material is exposed in air, can make the fully oxidized metal oxide at color development of unoxidized metal in stainless steel slag.
Further, step (2) maturing temperature is 1050~1100 DEG C, and calcining time is 7~8h.
Further, step (2) fine mill size is not less than 300 mesh, and sieve residue is not more than 5%.
Specific embodiment
The present invention passes through scientific allocation stainless steel slag, Fe2O3、Cr2O3, CoO, composite grinding aids and multiple elements design help burning
Accounting of the stainless steel slag in black pigment is greatly improved in the ratio of agent, at the same guarantee black pigment black depth,
Stability, distinct degree, and the maturing temperature in manufacturing process is reduced, it reduces energy consumption, improve efficiency.Below by way of specific reality
Example is applied to illustrate technical solution of the present invention.
Ceramics of the present invention are prepared by the following method to obtain with black pigment:
(1) stainless steel slag is calcined, Fe is then added2O3、Cr2O3, CoO and composite grinding aids ground, then carry out
Oxidation processes.
Specifically, stainless steel slag is put into 1100~1200 DEG C of revolving burner and calcines 1h.After calcining with Fe2O3、
Cr2O3, CoO and be packed into ball together by the composite grinding aids that form of sodium lignin sulfonate, gypsum and coke that mass ratio is 2:1:1
4~5h is ground in grinding machine reaches 300 mesh to material size.Then by ground material be placed in air 39~48h of exposure into
Row oxidation processes.
(2) it successively roasted, be crushed, fine grinding after mixing the material after oxidation processes with multiple elements design sintering aid
Obtain black pigment.
Specifically, according to the mass ratio of 6:4:5:4:1 by B2O3、Bi2O3、TiO2、CuO、Ir2O3It is mixed to get polynary multiple
Close sintering aid.It is packed into saggar after multiple elements design sintering aid is mixed with the material that step (1) obtains and is then fed into 1050~1100
DEG C 7~8h of roasting kiln roasting.Roasting terminates, and is crushed after material is cooling, is finally transferred the material into pulverizing mill
Be finely ground to granularity is that no more than 5% black pigment can be obtained in 325 mesh, sieve residue.
Wherein, stainless steel slag, Fe2O3、Cr2O3, CoO, multiple elements design sintering aid and composite grinding aids mass percent
As shown in table 1 below.
<table 1>
Embodiment 1 | Embodiment 2 | Embodiment 3 | |
Stainless steel slag | 85% | 80% | 82.5% |
Fe2O3 | 4% | 5% | 4.5% |
Cr2O3 | 3% | 4% | 3.5% |
CoO | 1% | 2% | 1.5% |
Multiple elements design sintering aid | 5% | 6% | 5.5% |
Composite grinding aids | 2% | 3% | 2.5% |
Table 2 is please referred to, which is the chemical composition of stainless steel slag of the present invention, stainless steel slag packet used in the present invention
Include Cr2O3、Fe2O3、MnO2Traditional coloured, black metal oxide of equal black pigments, while being also mingled with more SiO2、CaO、
The impurity such as MgO.
Chemical composition | SiO2 | Cr2O3 | CaO | Fe2O3 | Al2O3 | MnO2 | MgO | TiO2 |
Mass percent | 26.9 | 2.9 | 51.9 | 5.6 | 1.8 | 0.4 | 10.4 | 0.1 |
By black pigment dry-pressing obtained above at Φ 45mm cake pattern product, the limited public affairs of Beijing Kang Guang instrument are then used
The full-automatic leucometer of WSD-3C type of department's production detects the colorant of embodiment, and the chrominance data values measured are as follows:
As above-mentioned numerical value it is found that using the height of ceramic pigment blackness made from this method, quality is pure.
Compared with the existing technology, the present invention mixes the stainless steel that mass percent is up to 80% or more in black pigment
Steel slag utilizes the Fe for including in stainless steel slag2O3、Cr2O3、MnO2Equal ingredients can form the spinelle that black is presented after sintering
Structure.Again with 4~5%Fe2O3With 3~4%Cr2O3As supplement, make black pigment that there is good black depth and stabilization
Property, while 1~2% CoO is added to increase the distinct degree of black.In addition, addition includes B2O3、Bi2O3、TiO2、CuO、
Ir2O3。B2O3、Bi2O3It, can be under 1100~1200 DEG C of low temperature to black with CuO etc., the composite sintering agent with eutectic temperature
Color colorant is sintered, while can also improve the bright and new degree of black pigment, improves the quality of black pigment.By using highly doped
The stainless steel slag of miscellaneous amount effectively can carry out open pit mining to metal discharge object, protect environment, while saving black pigment
Manufacturing cost.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.
Claims (10)
1. a kind of ceramic black pigment, it is characterised in that: by mass percentage include following components
2. ceramic black pigment according to claim 1, it is characterised in that: the multiple elements design sintering aid includes B2O3、
Bi2O3、TiO2、CuO、Ir2O3。
3. ceramic black pigment according to claim 2, it is characterised in that: the B2O3、Bi2O3、TiO2、CuO、Ir2O3Matter
Amount is than being 6:4:5:4:1.
4. ceramic black pigment according to claim 1, it is characterised in that: the composite grinding aids include lignin sulfonic acid
Sodium, gypsum and coke.
5. ceramic black pigment according to claim 4, it is characterised in that: the sodium lignin sulfonate, gypsum and coke
Mass ratio is 2:1:1.
6. a kind of preparation method of ceramic black pigment, it is characterised in that the following steps are included:
(1) stainless steel slag is calcined, Fe is then added2O3、Cr2O3, CoO and composite grinding aids ground, then aoxidized
Processing;
(2) it successively roasted, be crushed after mixing the material after oxidation processes with multiple elements design sintering aid, fine grinding can be obtained
Black pigment.
7. preparation method according to claim 6, it is characterised in that: the stainless steel slag, Fe2O3、Cr2O3, it is CoO, compound
The mass percent of grinding aid and multiple elements design sintering aid is followed successively by 80~85%, 4~5%, 3~4%, 1~2%, 2~3%,
5~7%.
8. preparation method according to claim 7, it is characterised in that: step (1) calcination temperature is 1100~1200 DEG C,
Calcination time is 1~2h;The oxidation treatment method is that material is exposed to 39~48h in air.
9. preparation method according to claim 8, it is characterised in that: step (2) maturing temperature is 1050~1100 DEG C,
Calcining time is 7~8h.
10. preparation method according to claim 9, it is characterised in that: step (2) fine mill size is not less than 300 mesh, sieve residue
No more than 5%.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111533562A (en) * | 2020-04-30 | 2020-08-14 | 中国科学院上海硅酸盐研究所 | Black silicon nitride ceramic mobile phone backboard material and method for preparing mobile phone backboard by using same |
CN111592777A (en) * | 2020-06-15 | 2020-08-28 | 广西恒特新材料科技有限责任公司 | Ceramic blank black pigment produced from magnetite and preparation method thereof |
CN111154292B (en) * | 2020-01-22 | 2021-08-03 | 湘潭湘钢瑞兴公司 | Method for preparing low-cost iron oxide black pigment from steel plant converter iron slag |
CN113801496A (en) * | 2021-09-26 | 2021-12-17 | 广东精英无机材料有限公司 | Cobalt-containing ceramic black pigment and preparation method and application thereof |
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CN102617116A (en) * | 2012-03-28 | 2012-08-01 | 陕西科技大学 | Method for preparing ceramic black materials by utilizing industrial slag |
CN106046857A (en) * | 2016-06-01 | 2016-10-26 | 佛山市高明区海帝陶瓷原料有限公司 | Method for preparing black ceramic pigment with cobalt-and-manganese waste materials and black ceramic pigment |
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WO2002090448A2 (en) * | 2001-05-09 | 2002-11-14 | Merck Patent Gmbh | Effect pigments based on coated glass flakes |
CN101148323A (en) * | 2007-09-06 | 2008-03-26 | 北京科技大学 | Low-temperature co-fired cordierite series glass-ceramic substance power and preparation method thereof |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111154292B (en) * | 2020-01-22 | 2021-08-03 | 湘潭湘钢瑞兴公司 | Method for preparing low-cost iron oxide black pigment from steel plant converter iron slag |
CN111533562A (en) * | 2020-04-30 | 2020-08-14 | 中国科学院上海硅酸盐研究所 | Black silicon nitride ceramic mobile phone backboard material and method for preparing mobile phone backboard by using same |
CN111592777A (en) * | 2020-06-15 | 2020-08-28 | 广西恒特新材料科技有限责任公司 | Ceramic blank black pigment produced from magnetite and preparation method thereof |
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CN113801496A (en) * | 2021-09-26 | 2021-12-17 | 广东精英无机材料有限公司 | Cobalt-containing ceramic black pigment and preparation method and application thereof |
CN113801496B (en) * | 2021-09-26 | 2022-10-14 | 广东精英无机材料有限公司 | Cobalt-containing ceramic black pigment and preparation method and application thereof |
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Application publication date: 20190201 |