CN109285695B - Transformer impregnation device - Google Patents
Transformer impregnation device Download PDFInfo
- Publication number
- CN109285695B CN109285695B CN201811195422.3A CN201811195422A CN109285695B CN 109285695 B CN109285695 B CN 109285695B CN 201811195422 A CN201811195422 A CN 201811195422A CN 109285695 B CN109285695 B CN 109285695B
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- CN
- China
- Prior art keywords
- frame
- sliding
- gear
- fixedly connected
- transformer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005470 impregnation Methods 0.000 title claims abstract description 20
- 239000003292 glue Substances 0.000 claims abstract description 32
- 238000004043 dyeing Methods 0.000 abstract description 25
- 238000000034 method Methods 0.000 abstract description 6
- 238000001035 drying Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/04—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material with special provision for agitating the work or the liquid or other fluent material
- B05C3/05—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material with special provision for agitating the work or the liquid or other fluent material by applying vibrations thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/04—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material with special provision for agitating the work or the liquid or other fluent material
- B05C3/08—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material with special provision for agitating the work or the liquid or other fluent material the work and the liquid or other fluent material being agitated together in a container, e.g. tumbled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
- B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Fiber Materials (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to the field of electronic products, and discloses a transformer impregnation device, which relates to the field of electronic products and comprises a frame, wherein a impregnation chamber is arranged at the lower part of the frame, an ultrasonic generator is arranged at the bottom of the impregnation chamber, glue is filled in the impregnation chamber, the top of the frame is fixedly connected with a driving motor, the driving motor is connected with a lead screw through a bevel gear, the lead screw is in threaded connection with a sliding block, the sliding block is fixedly connected with a sliding frame, the sliding frame is in sliding connection with an object placing frame, the right side of the sliding frame is connected with a gear, the gear is engaged with. Through rack drive for put the thing frame and can the horizontal slip at the in-process that falls to glue night, make glue night can be better attached to the transformer outside, reduced the dead angle of dip-dyeing, when dip-dyeing finish after put the thing frame and shift up the horizontal slip, can throw away unnecessary glue night, accelerate surface drying, improved work efficiency.
Description
Technical Field
The invention relates to the field of electronic products, in particular to a transformer impregnation device.
Background
The transformer winding dipping paint drying aims to expel moisture contained in the insulating material, and all space air gaps are filled with the insulating paint, so that the insulating strength and the moisture-proof strength of the winding can be improved, the heat resistance and the heat dissipation performance of the winding can be improved, the mechanical performance, the chemical performance stability, the heat conductivity and the heat dissipation effect of the winding insulation can be improved, and the aging is delayed.
Chinese patent (CN 207743049U) discloses a transformer soaks device, including supersonic generator, pneumatic cylinder, roof, connecting axle, bracing piece, material frame, contain and soak pond and hydraulic pressure station, through the lift of the lift belt animal material frame of pneumatic cylinder to accomplish the action of soaking, but the device can only realize the rising and falling action of material frame, because the viscosity of glue solution is very big, there are some less gaps and rely on the pressure of glue solution self to get into very difficultly, consequently the phenomenon that partial surface does not adhere to the glue solution can appear, thereby lead to the dip-dyeing incompletely.
Disclosure of Invention
The present invention is directed to a transformer impregnation device to solve the above problems.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a transformer soaks device, includes the frame, and the frame lower part is equipped with the dip-dyeing room, and dip-dyeing room bottom is equipped with supersonic generator, and the inside glue solution that is equipped with of dip-dyeing room, frame top fixed connection driving motor, driving motor pass through bevel gear connection lead screw, lead screw threaded connection slider, slider fixed connection sliding frame, sliding frame sliding connection put the thing frame, sliding frame right side connecting gear, gear engagement connects the rack, and the articulated bracing piece of gear, sliding frame sliding connection second pivot, second pivot fixed connection put the thing frame, the articulated bracing piece of second pivot, the articulated gear of the bracing piece other end, the gear passes through the bracing piece and drives to put the thing frame and removes.
As a further scheme of the invention: and the bottom of the frame is fixedly connected with a self-locking caster wheel.
As a still further scheme of the invention: the bottom of the left side plate of the frame is provided with a discharge opening, and the inner wall of the right side of the frame is fixedly connected with a rack.
As a still further scheme of the invention: the output shaft of the driving motor is fixedly connected with a first bevel gear, the first bevel gear is meshed with a second bevel gear, and the second bevel gear is fixedly connected with a screw rod.
As a still further scheme of the invention: the upper part of the screw rod is rotatably connected with the top of the frame.
As a still further scheme of the invention: the upper portion of the frame is provided with a sliding groove, the sliding groove is connected with a sliding block in a sliding mode, the sliding block is fixedly connected with a connecting rod, and the other end of the connecting rod is fixedly connected with a sliding frame.
As a still further scheme of the invention: the right side of the sliding frame is rotatably connected with a first rotating shaft, and the first rotating shaft is fixedly connected with a gear.
Compared with the prior art, the invention has the beneficial effects that: through rack drive for put the thing frame and can the horizontal slip at the in-process that drops to the glue solution, make the glue solution can be better attached to the transformer outside, reduced the dead angle of dip-dyeing, horizontal slip when putting the thing frame and shift up after the dip-dyeing finishes can throw away unnecessary glue solution, accelerate surface drying, improved work efficiency.
Drawings
Fig. 1 is a schematic structural diagram of a transformer dip-dyeing device.
Fig. 2 is a schematic structural diagram of a sliding frame in a transformer padding device.
Fig. 3 is a schematic structural view of a storage frame in a transformer dip-dyeing apparatus.
In the figure: the dyeing machine comprises a base, a driving motor, a driving wheel, a foot wheel, a 2-frame, a 3-ultrasonic generator, a 4-glue solution, a 5-rack, a 6-gear, a 7-first rotating shaft, a 8-supporting rod, a 9-second rotating shaft, a 10-sliding frame, a 11-connecting rod, a 12-driving motor, a 13-first bevel gear, a 14-second bevel gear, a 15-screw rod, a 16-sliding chute, a 17-sliding block, an 18-storage frame, a 19-dip dyeing chamber and a 20.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Referring to fig. 1, a transformer impregnation device comprises a frame 2, wherein a self-locking caster 1 is fixedly connected to the bottom of the frame 2, the self-locking caster is adopted, the device can be freely moved in a non-use state, the caster 1 is locked after the device is moved to a required place, the device is fixed at the position and cannot move, and then experiments or production is carried out; the bottom of the left side plate of the frame 2 is provided with a discharge opening 20, the glue solution 3 needs to be replaced in time after a long time, the discharge opening 20 is connected with a discharge pipeline at the moment, waste liquid is discharged to a special collecting device and then is treated in a unified way, and the discharge opening 20 is arranged at the lowest end of the whole dip-dyeing chamber 19, so that the glue solution can be discharged out of the dip-dyeing chamber 19 by the dead weight of the glue solution without other equipment such as an external water pump, and the energy consumption is saved and the operation is simple; the inner wall of the right side of the frame 2 is fixedly connected with a rack 5, and the rack 5 is always in the glue solution, so that the rack 5 needs to be made of stainless steel or plastic and other materials which are difficult to rust and corrode; a dip-dyeing chamber 19 is arranged at the lower part of the frame 2, an ultrasonic generator 3 is arranged at the bottom of the dip-dyeing chamber 19, glue solution 4 is filled in the dip-dyeing chamber 19, the ultrasonic generator 3 is arranged at the lowest end of the glue solution, bubbles in the glue solution 4 are crushed from bottom to top and are discharged out of the dip-dyeing chamber 19; the top of the frame 2 is fixedly connected with a driving motor 12, the driving motor 12 is connected with a screw rod 15 through a bevel gear, an output shaft of the driving motor 12 is fixedly connected with a first bevel gear 13, the first bevel gear 13 is meshed with a second bevel gear 14, the second bevel gear 14 is fixedly connected with the screw rod 15, the upper part of the screw rod 15 is rotatably connected with the top of the frame 1, the rotation of the driving motor 12 is specially transmitted to the screw rod 15 through the meshed bevel gears, the general external environment of the dip-dyeing operation is poor, the transmission organization of the gear structure can be well adapted to the environment, the maintenance cost is low, and the gear transmission can also transmit the power with a large; the lead screw 15 threaded connection slider 17, slider 17 fixed connection sliding frame 10, frame 2 upper portion is equipped with spout 16, and 16 sliding connection sliders 17 of spout, slider 17 fixed connection connecting rod 11, the design of connecting rod 11 other end fixed connection sliding frame 10 spout 16 are injectd slider 17 in reciprocating to convert the rotary motion of lead screw 15 into the up-and-down motion of slider 17.
Referring to fig. 2 and 3, the sliding frame 10 is slidably connected to the article placing frame 18, the article placing frame 18 is formed by splicing porous plates, the porous plates are designed to enable the glue solution to freely enter the interior of the article placing frame 18 to be contacted with an article to be dyed, and the weight of the article placing frame 18 can be effectively reduced and the energy consumption of the whole device can be reduced due to the design of the porous plates; the sliding frame 10 is connected with the second rotating shaft 9 in a sliding mode, the sliding frame 10 is provided with a sliding groove, so that the second rotating shaft 9 can slide freely in the sliding groove, a gap which is large enough is formed, and the situation that the second rotating shaft 9 is clamped in the sliding groove and cannot slide freely in the left and right directions due to the fact that the viscosity of the glue solution 4 is too large is avoided; the second rotating shafts 9 are fixedly connected with the object placing frame 18, and the two second rotating shafts 9 are respectively fixed on two sides of the object placing frame 18, so that the object placing frame 18 is erected on the sliding frame 10, and due to the self-weight effect, the object placing frame 18 can be downward, and the objects placed inside cannot fall out; gear 6 is connected on sliding frame 10 right side, sliding frame 10 right side is rotated and is connected first pivot 7, 7 fixed connection gears 6 of first pivot, the articulated bracing piece 8 of second pivot 9, 8 other ends of bracing piece hinge gear 6, rack 5 is connected in the meshing of gear 6, the in-process that sliding frame 10 reciprocated, gear 6 takes place relative displacement with rack 5, thereby make gear 6 take place to rotate, gear 6 drives through bracing piece 8 and puts thing frame 18 and remove, make that put that thing frame 18 inside article is better with glue solution 4 contact, improve the dip-dyeing effect, sliding frame 10 moves up after finishing through the dip-dyeing, still remove about after putting thing frame 18 leaves glue solution 4 when removing, can throw away the unnecessary glue solution 4 in surface this moment, accelerate the time of surface drying.
In the use process, firstly, a driving motor 12 is started, the driving motor 12 drives a screw rod 15 to rotate through gear transmission, the screw rod 15 drives a sliding block 17 to move downwards, the sliding block 17 drives a sliding frame 10 to move downwards through a connecting rod 11, at the moment, a gear 6 and a rack 5 generate relative displacement, the gear 6 starts to rotate, the gear 6 drives an object placing frame 18 to move left and right through a supporting rod 8, so that the object placing frame 18 still moves left and right when falling into a glue solution 4, the driving motor 12 is stopped after falling to a required position, the motor 12 is driven reversely after the dip dyeing is finished, the object placing frame 18 rises to be separated from the glue solution 4, and still slides left and right after being separated from the glue solution 4, so that redundant glue solution 4 is thrown out, the whole dip dyeing process is finished, and the motor; through rack drive for put thing frame 18 can the horizontal slip at the in-process that descends to glue solution 4, make glue solution 4 can be better attached to the transformer outside, reduced the dead angle of dip-dyeing, horizontal slip when putting thing frame 18 and move up after the dip-dyeing finishes can throw away unnecessary glue solution 4, accelerate surface drying, improved work efficiency.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.
Claims (7)
1. A transformer impregnation device comprises a frame (2), wherein a impregnation chamber (19) is arranged at the lower part of the frame (2), an ultrasonic generator (3) is arranged at the bottom of the impregnation chamber (19), and glue (4) is arranged in the impregnation chamber (19), and the transformer impregnation device is characterized in that a driving motor (12) is fixedly connected to the top of the frame (2), the driving motor (12) is connected with a lead screw (15) through a bevel gear, the lead screw (15) is in threaded connection with a sliding block (17), the sliding block (17) is fixedly connected with a sliding frame (10), the sliding frame (10) is in sliding connection with an object placing frame (18), a gear (6) is connected to the right side of the sliding frame (10), the gear (6) is in meshing connection with a rack (5), the gear (6) is hinged with a support rod (8), the sliding frame (10) is in sliding connection with a second rotating shaft (9), the object placing frame (, the other end of the supporting rod (8) is hinged with a gear (6), and the gear (6) drives the object placing frame (18) to move left and right through the supporting rod (8).
2. The transformer impregnation device according to claim 1, wherein the bottom of the frame (2) is fixedly connected with a self-locking caster (1).
3. The transformer impregnation device according to claim 1 or 2, wherein a discharge opening (20) is formed in the bottom of the left side plate of the frame (2), and the rack (5) is fixedly connected to the inner wall of the right side of the frame (2).
4. The transformer impregnation device according to claim 1, wherein the output shaft of the driving motor (12) is fixedly connected to a first bevel gear (13), the first bevel gear (13) is engaged with a second bevel gear (14), and the second bevel gear (14) is fixedly connected to a screw rod (15).
5. The transformer impregnation device according to claim 1 or 4, wherein the upper portion of the lead screw (15) is rotatably connected to the top of the frame (2).
6. The transformer impregnation device according to claim 1 or 2, wherein a sliding groove (16) is formed in an upper portion of the frame (2), the sliding groove (16) is slidably connected with a sliding block (17), the sliding block (17) is fixedly connected with the connecting rod (11), and the other end of the connecting rod (11) is fixedly connected with the sliding frame (10).
7. The transformer impregnation device according to claim 6, wherein the right side of the sliding frame (10) is rotatably connected to a first rotating shaft (7), and the first rotating shaft (7) is fixedly connected to the gear (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811195422.3A CN109285695B (en) | 2018-10-15 | 2018-10-15 | Transformer impregnation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811195422.3A CN109285695B (en) | 2018-10-15 | 2018-10-15 | Transformer impregnation device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109285695A CN109285695A (en) | 2019-01-29 |
| CN109285695B true CN109285695B (en) | 2020-08-25 |
Family
ID=65176811
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811195422.3A Active CN109285695B (en) | 2018-10-15 | 2018-10-15 | Transformer impregnation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109285695B (en) |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07236846A (en) * | 1994-02-28 | 1995-09-12 | Trinity Ind Corp | Dip painting apparatus |
| CN108126607A (en) * | 2017-11-23 | 2018-06-08 | 长沙德科投资管理咨询有限公司 | A kind of industrial moveable a variety of industrial chemicals agitation mixers |
| CN107983589A (en) * | 2017-12-08 | 2018-05-04 | 国网江苏省电力公司盐城供电公司 | A kind of transformer is impregnated with processing unit (plant) |
| CN207743049U (en) * | 2017-12-10 | 2018-08-17 | 绵阳高新区明成科技有限公司 | A kind of transformer dipping device |
-
2018
- 2018-10-15 CN CN201811195422.3A patent/CN109285695B/en active Active
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| Publication number | Publication date |
|---|---|
| CN109285695A (en) | 2019-01-29 |
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Effective date of registration: 20200724 Address after: 521000 the middle section of Xinyang Road, Chaozhou, Guangdong province (formerly Chaozhou Power Bureau dispatch building) Applicant after: Chaozhou Power Supply Bureau of Guangdong Power Grid Co.,Ltd. Applicant after: Chaozhou Electric Power Design Office Address before: 450000 West Third Ring Road 289, Zhengzhou High-tech Industrial Development Zone, Henan Province Applicant before: ZHENGZHOU SENZHILIN ELECTRONIC TECHNOLOGY Co.,Ltd. |
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Address after: 521000 middle section of Xinyang Road, Chaozhou City, Guangdong Province Patentee after: Chaozhou Power Supply Bureau of Guangdong Power Grid Co.,Ltd. Patentee after: Guangdong Chaozhou Electric Power Design Co.,Ltd. Address before: 521000 middle section of Xinyang Road, Chaozhou City, Guangdong Province Patentee before: Chaozhou Power Supply Bureau of Guangdong Power Grid Co.,Ltd. Patentee before: Chaozhou Electric Power Design Office |
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Effective date of registration: 20221229 Address after: 521000 5th and 6th floors of power complex building, Xinyang Road, Chaozhou City, Guangdong Province Patentee after: Guangdong Chaozhou Electric Power Design Co.,Ltd. Address before: 521000 middle section of Xinyang Road, Chaozhou City, Guangdong Province Patentee before: Chaozhou Power Supply Bureau of Guangdong Power Grid Co.,Ltd. Patentee before: Guangdong Chaozhou Electric Power Design Co.,Ltd. |
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Effective date of registration: 20230328 Address after: 521000 middle section of Xinyang Road, Chaozhou City, Guangdong Province Patentee after: Chaozhou Power Supply Bureau of Guangdong Power Grid Co.,Ltd. Patentee after: Guangdong Chaozhou Electric Power Design Co.,Ltd. Address before: 521000 5th and 6th floors of power complex building, Xinyang Road, Chaozhou City, Guangdong Province Patentee before: Guangdong Chaozhou Electric Power Design Co.,Ltd. |
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