CN109281085A - One kind padding integrated dyeing - Google Patents
One kind padding integrated dyeing Download PDFInfo
- Publication number
- CN109281085A CN109281085A CN201811414178.5A CN201811414178A CN109281085A CN 109281085 A CN109281085 A CN 109281085A CN 201811414178 A CN201811414178 A CN 201811414178A CN 109281085 A CN109281085 A CN 109281085A
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- CN
- China
- Prior art keywords
- roller
- immersion
- mesh belt
- immersion liquid
- mangle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000004043 dyeing Methods 0.000 title claims abstract description 29
- 238000007654 immersion Methods 0.000 claims abstract description 249
- 239000007788 liquid Substances 0.000 claims abstract description 186
- 230000005540 biological transmission Effects 0.000 claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000000835 fiber Substances 0.000 claims description 33
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 238000001125 extrusion Methods 0.000 claims description 6
- 230000002146 bilateral effect Effects 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 claims 1
- 239000004753 textile Substances 0.000 abstract description 3
- 239000007791 liquid phase Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 239000012071 phase Substances 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 19
- 238000010586 diagram Methods 0.000 description 7
- 210000002421 cell wall Anatomy 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000004744 fabric Substances 0.000 description 5
- 239000002351 wastewater Substances 0.000 description 5
- 239000012752 auxiliary agent Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000002386 leaching Methods 0.000 description 3
- 235000009854 Cucurbita moschata Nutrition 0.000 description 2
- 240000001980 Cucurbita pepo Species 0.000 description 2
- 235000009852 Cucurbita pepo Nutrition 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 235000020354 squash Nutrition 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application provides one kind and pads integrated dyeing, belongs to the liquid phase, gas phase or steam contiguous processing field of textile material.Process is padded including what is integrally completed, the process of padding is completed in immersion liquid slot, immersion roller, mangle roller and the mesh belt transmission unit for conveying staple in bulk disengaging immersion liquid slot are provided in immersion liquid slot, mesh belt transmission unit includes the mesh belt run simultaneously therewith for clamping staple in bulk, immersion roller is located above mesh belt, moves synchronously with mesh belt;Mangle roller is located in the immersion liquid slot at immersion roller rear, to staple in bulk pressure mangle.The dyeing that the application is applied to staple in bulk is handled, has many advantages, such as to pad one, reclamation rate high.
Description
Technical field
This application involves one kind to pad integrated dyeing, belongs to the liquid phase, gas phase or steam continuous processing of textile material
Technical field.
Background technique
In the dyeing processing of staple in bulk, since dyeing is related to a large amount of dyestuff, auxiliary agent and water etc., in this process,
Due to being limited for dye-uptake, it will usually there are some dyes and auxiliary agent that can go up dye to staple in bulk, and remaining dyestuff and auxiliary agent are then
It is detained in water.These delays have the dyestuff water of dyestuff and auxiliary agent that would generally be extruded as contaminating in extrusion process after dyeing
Color wastewater treatment, and why dyeing is constantly subjected to denouncing for people, very big reason is that contaminated wastewater is too big.Cause
This, the problem of the protection of advanced enterprises concern for the environment in industry, and has been devoted to the processing and recycling of dyeing waste water, about
The reutilization technology of dyeing waste water appears in the newspapers repeatly, such as CN 205856833U, CN 206843762U, CN 102978858A, CN
204626018U、CN 206956338U、CN 207121715U、CN 207391201U、CN 105441606A、CN
207191758U, CN 107723973A etc., more representational is CN 205856833U and CN 107723973A.
CN 205856833U discloses a kind of cloth dyeing drying integral machine, and extruding is arranged in the document above staining trough
Roller, the cloth for having disseminated dye liquor are squeezed through compression roller, and the remaining dye liquor contaminated will be not implemented and squeeze and fall after rise in staining trough, then
It is dried again.Although which realizes the direct reuse of dye liquor, which is only applicable to have continuous weaving structure
Cloth skin, fabric, for staple in bulk, due to being unable to satisfy continuous operation, thus which can not be applied to staple in bulk
Dyeing, be only limitted to the dyeing of continuous web.
CN 107723973A then discloses a kind of integrated dyeing and finishing system and its dyeing and finishing method, and textile cloth is in immersing case
After dip dyeing agent, it is transferred to color fixing box heating fixation, then after squeezing tank squeezes, remaining dye liquor is squeezed and is returned as phegma
It flow to immersion case.The program is normal reflux mode, and during reuse, since dye liquor is departing from original coloring agent, and is passed through
Difference variation is crossed, dye liquor will appear rotten and hydrolysis, therefore the effect is unsatisfactory for reuse, is especially applied to contaminate on light color
When, it is easy to appear color difference.
Summary of the invention
In view of this, the application provide recycled in a kind of achievable immersion liquid pad integrated dyeing.
Specifically, the application is realized by following scheme:
One kind padding integrated dyeing, and including the process of padding integrally completed, described to pad process complete in immersion liquid slot
At, be provided in immersion liquid slot immersion roller, mangle roller and for convey staple in bulk disengaging immersion liquid slot mesh belt transmission unit, mesh belt
Transmission unit includes the mesh belt run simultaneously therewith for clamping staple in bulk, and the immersion roller is located above mesh belt, and will be with
Mesh belt near its corresponding position be maintained at immersion liquid liquid level in immersion liquid slot hereinafter, and immersion roller moved synchronously with mesh belt;Mangle
Roller is located in the immersion liquid slot at immersion roller rear, and is located at immersion liquid drill traverse liquid liquid level or more, and mangle roller squeezes mesh belt, and on mesh belt
Staple in bulk pressure, with squeeze out on staple in bulk be not associated with immersion liquid, the immersion liquid of extrusion directly fall in immersion liquid slot complete in circulation,
Staple in bulk then continues to remove road processing after immersion liquid slot carries out with mesh belt.
The application is applied to the processing of staple in bulk, staple in bulk net etc., it is sent into from mesh belt one end, in the carrying of mesh belt
Or under the cooperation of mesh belt and immersion roller, fiber is fixed in certain space, both can be real when it enters the immersion liquid in immersion liquid slot
Show the immersion of immersion liquid, the immersion liquid processing such as dye in completion also ensures that fiber is in not bulk state, is allowed to while completing immersion liquid
Realize transmission;Immersion roller and mangle roller are set simultaneously in immersion liquid slot, leaching is directly completed in immersion liquid slot and roll integrated work
Sequence, which had not only realized to be contaminated on the squash type of staple in bulk, but also the immersion liquid being not associated in staple in bulk is squeezed out and is fallen after rise in immersion liquid
In slot, immersion liquid can carry out interior circulation without going out immersion liquid slot, and the immersion liquid of extrusion is not in the reaction such as rotten, hydrolysis, not only subtract
The processing work of immersion liquid taken out of with later period waste water is lacked, has also mentioned the unbonded indiscriminate reuse of immersion liquid into immersion liquid slot
The high effective rate of utilization of immersion liquid.
Applicant also studies mesh belt transmission unit, and determines that preferred mesh belt transmission unit should have following spy
Sign: the mesh belt transmission unit further includes at least one driven roller, and driven roller drives mesh belt to enter after the completion immersion liquid of immersion liquid slot again
Leave immersion liquid slot;Mangle roller is between driven roller and immersion roller.Driven roller is at least arranged one, it is ensured that and mesh belt is in dynamic,
Mesh belt is mutually moved with immersion roller, enhances effect between the two, and the treatment effeciency of staple in bulk can be improved.It is furthermore preferred that institute
The driven roller stated is set on rear side of mesh belt direction of travel, and mesh belt is entered under the pulling of the driven roller by immersion liquid slot one end, with leaching
After immersion liquid is completed in the cooperation of liquid roller, immersion liquid and out before immersion liquid slot out, mangle is completed in mesh belt and mangle roller cooperation, then again by immersion liquid
The another of slot brings out.The first structure of the program as mesh belt transmission unit, can be used non-enclosed structure, only by mesh belt and
Driven roller is constituted, and wherein mesh belt acts on occasion as transmission, and driven roller is the mobile power source of mesh belt.
In further research work, we obtain second of preferred structures of mesh belt transmission unit: the mesh belt
Transmission unit further includes at least one driven roller and several carrying rollers, and mesh belt tensioning is installed between driven roller and carrying roller, and with
Immersion liquid is completed in immersion roller cooperation, is cooperated with mangle roller and is completed mangle.As second of structure of mesh belt transmission unit, envelope can be used
Closed circuit structure is formed the support in mesh belt circuit by least one driven roller and several carrying rollers.
Deviation rectification roller is provided on the circuit that the mesh belt is formed.It is passed to it is furthermore preferred that the deviation rectification roller is located at close to fiber
One end mesh belt circuit on.In the transmit process such as fiber, web, with the rotation of each roll shaft, it is existing to be easy to appear offset
As to avoid transmission from making mistakes, deviation rectification roller being arranged in mesh belt circuit, which is preferably provided at the leading portion in circuit i.e. close to fine
The incoming one end of dimension, it is forward that the accuracy for ensuring subsequent transmission is set.
It is provided with idler roller on the circuit that the mesh belt is formed, for adjusting the pressure on mesh belt.
According to the size of immersion roller, not less than more than immersion liquid slot notch at the top of the immersion roller, fiber to be processed or
Web transmits on mesh belt and completes immersion liquid;Alternatively, being lower than immersion liquid slot notch, position corresponding with immersion roller at the top of the immersion roller
The place of setting is provided with several carrying rollers, and tensioning is equipped with band between carrying roller and immersion roller, and upper band and mesh belt form double web frames, to
Processing fiber, web or the like transmit between double web frames and complete immersion liquid.
According to the demand of mangle, the mangle roller can be individually arranged or it is multiple shift to install, realize one-sided compression mangle;
Alternatively, the mangle roller is arranged in pairs, two-sided compression mangle is realized.
According to the size of immersion roller, can also it set immersion roller and mangle roller to two kinds of fit forms: the immersion liquid
Not less than more than immersion liquid slot notch at the top of roller, setting individually (individually refers to odd number or non-between immersion liquid groove groove wall and immersion roller
It is arranged in pairs) or pairs of mangle roller, after fiber to be processed, web or the like transmit on mesh belt and complete immersion liquid, then pass through
Single mangle roller and mesh belt one-sided compression act on or mangle is completed in mangle roller and the effect of mesh belt two-sided compression in pairs.Alternatively, institute
The notch for being lower than immersion liquid slot at the top of immersion roller is stated, is additionally provided with several carrying rollers, carrying roller and immersion liquid with the immersion roller corresponding position
Tensioning is equipped with band between roller, and upper band and mesh belt form double web frames, and mangle roller setting is single, which is located at double
Between web frame and immersion liquid groove groove wall, between double web frames and immersion roller, between upper band and immersion roller or mesh belt and immersion liquid slot slot
Between wall or mangle roller is arranged in pairs, and the mangle roller being arranged in pairs is located at double web frames and immersion roller, double web frames and immersion liquid
Groove groove wall (in i.e. a pair of of mangle roller, one positioned at upper band and immersion roller between, another be located at mesh belt and immersion liquid groove groove wall it
Between), mangle roller and double web frames constitute extruding relationship.Fiber to be processed, web or the like press from both sides between double web frames
After holding transmission and completing immersion liquid, mangle is completed between mangle roller and double web frames.It is furthermore preferred that in double web frames, leaching
Liquid roller, mangle roller corresponding position are respectively arranged with scraper plate, sputter immersion liquid slot to avoid immersion liquid.
The application is applied to the processing of staple in bulk, staple in bulk net or the like, it is sent into from one end of mesh belt, in net
The carrying of band or mesh belt and online cooperate, and fiber is fixed in certain space, when it enters immersion liquid in immersion liquid slot, both
The immersion of immersion liquid can be achieved, the immersion liquid processing such as dye in completion also ensures that fiber is in not scattered state, is allowed to complete immersion liquid
While realize transmission;Before immersion liquid finishes out immersion liquid slot, then through mangle roller mangle is completed, by unbonded immersion liquid from scattered fibre
It is squeezed out in dimension and directly falls the directly interior circulating and recovering in immersion liquid slot after rise, staple in bulk is then sent out immersion liquid slot progress later process and added
Work.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the first structure of the application;
Fig. 2 is the structural schematic diagram of second of structure of the application;
Fig. 3 is the structural schematic diagram of the third structure of the application;
Fig. 4 is the structural schematic diagram of the 4th kind of structure of the application;
Fig. 5 is the structural schematic diagram of the 5th kind of structure of the application;
Fig. 6 is the structural schematic diagram of the 6th kind of structure of the application.
Figure label: 1. immersion liquid slots;1a. immersion liquid;11. immersion liquid inner wall;2. mesh belt transmission unit;21. driven roller one;22.
Mesh belt;23. carrying roller one;24. lower deviation rectification roller;25. lower idler roller;3. immersion roller;Band on 31.;32. carrying roller two;It rectifies a deviation on 33.
Roller;Idler roller on 34.;4. scraper plate;5. mangle roller;5a. mangle roller one;5b. mangle roller two;5c. mangle roller three;51. roller one;
52. roller two.
Specific embodiment
The present embodiment one kind pads integrated dyeing, in conjunction with Fig. 1, pads process including what is integrally completed, pads process
It is completed in immersion liquid slot 1, immersion roller 3, mangle roller 5 is provided in immersion liquid slot 1 and for conveying staple in bulk disengaging immersion liquid slot 1
Mesh belt transmission unit 2, mesh belt transmission unit 2 include the mesh belt 22 run simultaneously therewith for clamping staple in bulk, and immersion roller 3
Above mesh belt 22, that is, it can ensure that dye, and the mesh belt 22 near corresponding position is maintained at immersion liquid 1a liquid in immersion liquid slot 1
Face is hereinafter, assign 1-2 kilograms of fiber of surface pressing, and immersion roller 3 is moved synchronously with mesh belt 22;Mangle roller 5 is located at immersion liquid
In the immersion liquid slot 1 at 3 rear of roller, and it is located at 1 immersion liquid liquid level of immersion liquid slot or more, mangle roller 5 squeezes mesh belt 22, and on mesh belt 22
Staple in bulk pressure, pressure, which is subject to, squeezes out immersion liquid unbonded on staple in bulk, and the immersion liquid of extrusion directly falls in immersion liquid slot 1 and completes
Interior circulation, staple in bulk then continue to remove road processing after immersion liquid slot 1 carries out with mesh belt 22.Wherein, mesh belt 22 is corresponding with immersion liquid slot 1
Position shape it is same or like with the immersion liquid inner wall 11 in 1 shape of immersion liquid slot, that is, Fig. 1.Positioned at immersion liquid 1a liquid level mesh belt below
22 be the main portions of fiber conveying, be set to the same or similar structure of 1 shape of immersion liquid slot, be conducive to improve fiber
Treating capacity, and in a limited space sufficiently improve immersion liquid 1a and staple in bulk on mesh belt 22 contact.
The application is applied to the processing of staple in bulk, staple in bulk net etc., it is sent into from 22 one end of mesh belt, in mesh belt 22
It carries or mesh belt 22 is under the cooperation of immersion roller 3, fiber is fixed in certain space, when it enters the immersion liquid in immersion liquid slot 1
When, it can both realize the immersion of immersion liquid, the immersion liquid processing such as dye in completion also ensures that fiber is in not bulk state, is allowed to complete
Transmission is realized while immersion liquid;Immersion roller 3 and mangle roller 5 are set simultaneously in immersion liquid slot 1, directly completed in immersion liquid slot 1
Soak and roll integrated process, which had not only realized to be contaminated on the squash type of staple in bulk, but also the immersion liquid being not associated in staple in bulk is squeezed
It out and falls after rise in immersion liquid slot 1, immersion liquid can carry out interior circulation without going out immersion liquid slot 1, and the immersion liquid of extrusion is not in rotten, water
The reaction such as solution not only reduces the processing work of immersion liquid taken out of with later period waste water, also by unbonded immersion liquid indiscriminate time
With into immersion liquid slot 1, the effective rate of utilization of immersion liquid is improved.
On the basis of above-mentioned case, applicant also studies mesh belt transmission unit 2, and determines that preferred mesh belt passes
Defeated unit 2 should have following characteristics: mesh belt transmission unit 2 further includes at least one driven roller (i.e. driven roller 1 in Fig. 1),
Driven roller (i.e. driven roller 1 in Fig. 1) drives mesh belt 22 to enter after the completion immersion liquid of immersion liquid slot 1 further out immersion liquid slot 1.
In setting, one (setting one as shown in Figure 1) is at least arranged in driven roller (i.e. driven roller 1 in Fig. 1),
Ensure that mesh belt 22 is in dynamic, mesh belt 22 does relative motion with immersion roller 3 at this time, enhances effect between the two, can
Improve the treatment effeciency of staple in bulk.It is furthermore preferred that driven roller (i.e. driven roller 1 in Fig. 1) is set to 22 direction of travel of mesh belt
Rear side, mangle roller 5 are located between driven roller (i.e. driven roller 1 in Fig. 1) and immersion roller 3, mesh belt 22 the driven roller (i.e.
Entered under the pulling of driven roller 1 21) in Fig. 1 by 1 one end of immersion liquid slot, is cooperated after completing immersion liquid with immersion roller 3, immersion liquid finishes
And out before immersion liquid slot 1, mangle is completed in mesh belt 22 and the cooperation of mangle roller 5, is then brought out again by the another of immersion liquid slot 1.The program
As the first structure of mesh belt transmission unit 2, non-enclosed structure can be used, only by mesh belt 22 and driven roller (i.e. in Fig. 1
21) driven roller 1 is constituted, wherein mesh belt 22 acts on occasion as transmission, and driven roller (i.e. driven roller 1 in Fig. 1) is mesh belt
22 mobile power sources.
On the basis of above-mentioned case, applicant continues to study mesh belt transmission unit 2, and obtains mesh belt transmission
Second of preferred structure of unit 2: mesh belt transmission unit 2 further includes at least one driven roller (driven roller one i.e. in Fig. 1, Fig. 2
21) and several carrying rollers (carrying roller 1 i.e. in Fig. 1, Fig. 2), mesh belt tensioning are installed on the driven roller (driving i.e. in Fig. 1, Fig. 2
21) roller 1 cooperates completion immersion liquid between carrying roller (carrying roller 1 i.e. in Fig. 1, Fig. 2), and with immersion roller 3, match with mangle roller 5
It closes and completes mangle.As second of structure of mesh belt transmission unit, closed circuit structure can be used, by least one driven roller
The branch in (driven roller 1 i.e. in Fig. 1, Fig. 2) and several carrying rollers (carrying roller 1 i.e. in Fig. 1, Fig. 2) formation mesh belt circuit
Support.
On the basis of above-mentioned case, applicant continues to study mesh belt transmission unit 2, and in conjunction with Fig. 3, (Fig. 3 is original
Reason illustrates schematic diagram, only denotes core component in the figure, and the conformability component for playing positioning and support is not shown),
It is preferred that being provided with deviation rectification roller (i.e. lower deviation rectification roller 24 in Fig. 3) on the circuit that mesh belt 22 is formed.It is furthermore preferred that deviation rectification roller is (i.e.
Lower deviation rectification roller 24 in Fig. 3) it is located on 22 circuit of mesh belt of one end that fiber is passed to.It was transmitted in fiber, web etc.
Cheng Zhong is easy to appear shift phenomenon with the rotation of each roll shaft, and to avoid transmission from making mistakes, correction is arranged in 22 circuit of mesh belt
Roller (the lower deviation rectification roller 24 in such as Fig. 3), the leading portion which is preferably provided at circuit lean on
The incoming one end of nearly fiber, it is forward that the accuracy for ensuring subsequent transmission is set.
On the basis of above-mentioned case, applicant continues to study mesh belt transmission unit 2, preferably in the formation of mesh belt 22
Circuit on be provided with idler roller (the lower idler roller 25 in such as Fig. 3), for adjusting the pressure on mesh belt 22.
On the basis of above-mentioned case, according to the specification of immersion roller 3, applicant studies immersion roller 3, and preferably goes out
Two kinds of structures:
(1) combine Fig. 1 and Fig. 4, not less than more than 1 notch of immersion liquid slot at the top of immersion roller 3, fiber to be processed, web or
Analog transmits on mesh belt 22 and completes immersion liquid.
(2) Fig. 2, Fig. 3 and Fig. 5, Fig. 6 are combined, is lower than 1 notch of immersion liquid slot, position corresponding with the immersion roller 3 at the top of immersion roller 3
It sets and is additionally provided with several carrying rollers 2 32, tensioning is equipped with band 31, upper band 31 and mesh belt 22 between carrying roller 2 32 and immersion roller 3
Form double web frames, fiber to be processed, web or the like transmit between double web frames and complete immersion liquid.
In said structure, by taking Fig. 2 and Fig. 3 as an example, in scheme provided by Fig. 3, it can add and entangle in double web frames
Inclined roller (such as: upper deviation rectification roller 33 and lower deviation rectification roller 24), deviation rectification roller be preferably provided at the leading portion in circuit i.e. close to fiber it is incoming one
End, it is forward that the accuracy for ensuring subsequent transmission is set;Idler roller can also be added in double web frames, such as the upper tensioning in Fig. 3
Roller 34 and lower idler roller 25 during immersion liquid, as above when dye, assign fiber for adjusting the pressure surfed the Internet on 31, mesh belt 21
Upper pressure is at 1-2 kilograms, and when pressure being avoided to cause immersion liquid to cannot be introduced into fiber or too small pressure greatly very much, immersion liquid is too light
Run off mesh belt 21 and pressure roller 3 or mesh belt 21 and pressure roller 3, upper band 31 are formed by immersion liquid circulation passage, immersion liquid rapidly passes through
Staple in bulk, web or the like have been crossed, it is too short with the time of contact of fiber, web or the like, actually contaminate
Rate is bad.In above-mentioned double web frames, scraper plate 4 can also be set in online 31, avoid immersion liquid 1a with mesh belt 21, online
31 operation is splashed.
On the basis of above-mentioned case, applicant studies mangle roller 5, the single (surprise of i.e. non-paired setting of mangle roller 5
Several settings shift to install) a setting as shown in Figure 1, being only configured in 22 unilateral side of mesh belt realizes that one-sided compression completion is rolled
Liquid, or shift to install multiple, the different location on mesh belt 22, which carries out squeezing respectively, completes mangle (not shown) step by step;
It can also be arranged in pairs, mode as shown in Figure 2 or Figure 3, be respectively set in the two sides of mesh belt 22, realize that two-sided compression completion is rolled
Liquid.When being arranged in pairs, multiple groups (one 5a of mangle roller, the mangle roller marked in such as Fig. 4,5,6 can be arranged such as Fig. 4,5,6 in mangle roller
Two 5b, three 5c of mangle roller), the different location of mesh belt 22 is squeezed respectively, to complete mangle step by step.
According to the size of immersion roller, also two kinds of fit forms can be set by immersion roller 3 and mangle roller 5:
The first: at the top of immersion roller 3 not less than the notch of immersion liquid slot 1 more than, the cell wall 11 of immersion liquid slot 1 and immersion roller 3 it
Between setting one or a pair of of mangle roller 5, after fiber to be processed, web or the like transmit on mesh belt 22 and complete immersion liquid,
It is acted on again through a mangle roller 5 and the one-sided compression as shown in Figure 1 of mesh belt 22, alternatively, a pair of of mangle roller 5 and such as Fig. 2 institute of mesh belt 22
Show that mangle is completed in two-sided compression effect.
Second: being lower than the notch of immersion liquid slot 1 at the top of immersion roller 3, be additionally provided with several with 3 corresponding position of immersion roller
Carrying roller (carrying roller 2 32 in such as Fig. 2, Fig. 3, Fig. 5, Fig. 6), carrying roller (carrying roller 2 32 in such as Fig. 2, Fig. 3, Fig. 5, Fig. 6) and immersion liquid
Tensioning is equipped with band 31 between roller 3, and upper band 31 forms double web frames with mesh belt 22, and mangle roller 5 is arranged one as shown in Figure 1,
One mangle roller 4 is located between double web frames and the cell wall 11 of immersion liquid slot, between double web frames and immersion roller 3, upper band 31 with
Between immersion roller 3 or between mesh belt 22 and the cell wall 11 of immersion liquid slot or such as Fig. 2-Fig. 6 of mangle roller 5 is arranged in pairs, this is in pairs
(one or more pairs of) mangle roller 5 is located at (i.e. a pair of of the mangle of cell wall 11 of double web frames and immersion roller 3, double web frames and immersion liquid slot
In roller 5, one between upper band 31 and immersion roller 3, another is located between mesh belt 22 and the cell wall 11 of immersion liquid slot), mangle
Roller 5 and double web frames constitute extruding relationship.Clamping transmission is simultaneously between double web frames for fiber to be processed, web or the like
After completing immersion liquid, mangle is completed between mangle roller 5 and double web frames.It is furthermore preferred that in double web frames, the top of immersion roller 3
Scraper plate 4 is set, the right side of mangle roller 5 in the position M be also equipped with scraper plate (only illustrate position in figure, blade structure be not specifically illustrated,
Can refer to the blade structure at immersion roller 3, being subject to does not influence 22 normal transmission of mesh belt), immersion liquid is sputtered to avoid immersion liquid 1a
Slot 1.
The application is applied to the processing of staple in bulk, staple in bulk net or the like, it is sent into from one end of mesh belt 22,
The carrying of mesh belt 22 or mesh belt 22 and 31 cooperation of online, fiber is fixed in certain space, when it enters in immersion liquid slot 1
When immersion liquid, the immersion of immersion liquid can be both realized, the immersion liquid processing such as dye in completion also ensures that fiber is in not scattered state, is allowed to
Transmission is realized while completing immersion liquid;Before immersion liquid finishes out immersion liquid slot 1, then through the completion mangle of mangle roller 5, it will be not associated with
Immersion liquid from squeezing out and directly fall after rise the directly interior circulating and recovering in immersion liquid slot 1 on staple in bulk, staple in bulk then send out immersion liquid slot 1 into
The processing of row later process.
Claims (10)
1. one kind pads integrated dyeing, it is characterised in that: including the process of padding integrally completed, the process of padding is being soaked
It is completed in liquid bath, immersion roller, mangle roller and the mesh belt transmission for conveying staple in bulk disengaging immersion liquid slot is provided in immersion liquid slot
Unit, mesh belt transmission unit include the mesh belt run simultaneously therewith for clamping staple in bulk, and the immersion roller is located on mesh belt
Side, and the mesh belt near corresponding position is maintained at immersion liquid liquid level in immersion liquid slot hereinafter, and immersion roller done with mesh belt it is synchronous
Movement;Mangle roller is located in the immersion liquid slot at immersion roller rear, and is located at immersion liquid drill traverse liquid liquid level or more, and mangle roller squeezes mesh belt,
And press to the staple in bulk on mesh belt, to squeeze out the immersion liquid being not associated on staple in bulk, the immersion liquid of extrusion is directly fallen in immersion liquid slot
Circulation in completing, staple in bulk then continue road after removing the progress of immersion liquid slot with mesh belt and process.
2. one kind as described in claim 1 pads integrated dyeing, it is characterised in that: the mesh belt transmission unit further includes
At least one driven roller, driven roller drive mesh belt to enter after the completion immersion liquid of immersion liquid slot further out immersion liquid slot;Mangle roller is located at driving
Between roller and immersion roller.
3. one kind as claimed in claim 2 pads integrated dyeing, it is characterised in that: the driven roller is set to mesh belt
On rear side of direction of travel.
4. one kind as described in claim 1 pads integrated dyeing, it is characterised in that: the mesh belt transmission unit further includes
At least one driven roller and several carrying rollers, mesh belt tensioning is installed between driven roller and carrying roller, and is cooperated with immersion roller and completed
Immersion liquid cooperates with mangle roller and completes mangle.
5. one kind as described in claim 1 pads integrated dyeing, it is characterised in that: set on the circuit that the mesh belt is formed
It is equipped with deviation rectification roller.
6. one kind as claimed in claim 5 pads integrated dyeing, it is characterised in that: the deviation rectification roller is located at close to fiber
On the mesh belt circuit of incoming one end.
7. one kind as described in claim 1 pads integrated dyeing, it is characterised in that: set on the circuit that the mesh belt is formed
It is equipped with idler roller.
8. as the described in any item one kind of claim 1-7 pad integrated dyeing, it is characterised in that: at the top of the immersion roller
More than immersion liquid slot notch, fiber or web to be processed transmit on mesh belt and complete immersion liquid;Alternatively, the immersion roller
Top is lower than immersion liquid slot notch, and immersion roller corresponding position is provided with several carrying rollers, and peace is tensioned between carrying roller and immersion roller
Equipped with upper band, upper band and mesh belt form double web frames, and fiber to be processed, web or the like transmit between double web frames
And complete immersion liquid.
9. as the described in any item one kind of claim 1-7 pad integrated dyeing, it is characterised in that: the mangle roller is single
Setting or it is multiple shift to install, realize one-sided compression mangle;Alternatively, the mangle roller is arranged in pairs, two-sided compression mangle is realized.
10. as the described in any item one kind of claim 1-7 pad integrated dyeing, it is characterised in that: the immersion roller top
Portion is individually arranged or is arranged in pairs mangle roller, immersion liquid is complete not less than more than immersion liquid slot notch between immersion liquid groove groove wall and immersion roller
Complete fiber or web squeezes through mangle roller unilateral or bilateral and completes mangle;Alternatively, being lower than immersion liquid slot at the top of the immersion roller
Notch, immersion roller corresponding position is provided with several carrying rollers, between carrying roller and immersion roller tensioning band, upper band are installed
Double web frames are formed with mesh belt, mangle roller is individually arranged or is arranged in pairs, and when the mangle roller is individually arranged, is located at double net knots
Between structure and immersion liquid groove groove wall, between double web frames and immersion roller, between upper band and immersion roller or mesh belt and immersion liquid groove groove wall it
Between, when the mangle roller is arranged in pairs, mangle roller and double web frames constitute extruding relationships, pairs of mangle roller be located at double web frames with
Immersion roller, double web frames and immersion liquid groove groove wall.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN2018100382269 | 2018-01-16 | ||
CN201810038226.9A CN108166195A (en) | 2018-01-16 | 2018-01-16 | Liquid-immersion device |
Publications (1)
Publication Number | Publication Date |
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CN109281085A true CN109281085A (en) | 2019-01-29 |
Family
ID=62514770
Family Applications (4)
Application Number | Title | Priority Date | Filing Date |
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CN201810038226.9A Pending CN108166195A (en) | 2018-01-16 | 2018-01-16 | Liquid-immersion device |
CN201821950423.XU Active CN209481977U (en) | 2018-01-16 | 2018-11-26 | One kind padding integral type overflow dyeing machine |
CN201811431267.0A Pending CN109594267A (en) | 2018-01-16 | 2018-11-26 | Liquid-immersion device |
CN201811414178.5A Pending CN109281085A (en) | 2018-01-16 | 2018-11-26 | One kind padding integrated dyeing |
Family Applications Before (3)
Application Number | Title | Priority Date | Filing Date |
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CN201810038226.9A Pending CN108166195A (en) | 2018-01-16 | 2018-01-16 | Liquid-immersion device |
CN201821950423.XU Active CN209481977U (en) | 2018-01-16 | 2018-11-26 | One kind padding integral type overflow dyeing machine |
CN201811431267.0A Pending CN109594267A (en) | 2018-01-16 | 2018-11-26 | Liquid-immersion device |
Country Status (2)
Country | Link |
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CN (4) | CN108166195A (en) |
WO (1) | WO2019140773A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111575950A (en) * | 2020-06-12 | 2020-08-25 | 苏州中纺学面料产业研究院 | Dyeing equipment for loose fiber open-width continuous dyeing process |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108166195A (en) * | 2018-01-16 | 2018-06-15 | 绍兴国周控股集团有限公司 | Liquid-immersion device |
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- 2018-03-19 WO PCT/CN2018/079401 patent/WO2019140773A1/en active Application Filing
- 2018-11-26 CN CN201821950423.XU patent/CN209481977U/en active Active
- 2018-11-26 CN CN201811431267.0A patent/CN109594267A/en active Pending
- 2018-11-26 CN CN201811414178.5A patent/CN109281085A/en active Pending
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Also Published As
Publication number | Publication date |
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CN109594267A (en) | 2019-04-09 |
CN108166195A (en) | 2018-06-15 |
CN209481977U (en) | 2019-10-11 |
WO2019140773A1 (en) | 2019-07-25 |
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