CN109280218B - Phosphorus and fluorine-containing flame retardant, preparation method thereof and flame-retardant epoxy resin modified by phosphorus and fluorine-containing flame retardant - Google Patents

Phosphorus and fluorine-containing flame retardant, preparation method thereof and flame-retardant epoxy resin modified by phosphorus and fluorine-containing flame retardant Download PDF

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CN109280218B
CN109280218B CN201810884843.0A CN201810884843A CN109280218B CN 109280218 B CN109280218 B CN 109280218B CN 201810884843 A CN201810884843 A CN 201810884843A CN 109280218 B CN109280218 B CN 109280218B
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phosphorus
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戴李宗
陈婷
彭超华
吴雯倩
陈国荣
袁丛辉
许一婷
曾碧榕
罗伟昂
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Xiamen University
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/53Phosphorus bound to oxygen bound to oxygen and to carbon only
    • C08K5/5313Phosphinic compounds, e.g. R2=P(:O)OR'
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    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/547Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
    • C07F9/6564Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms
    • C07F9/6571Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms
    • C07F9/657163Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms the ring phosphorus atom being bound to at least one carbon atom
    • C07F9/657172Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms the ring phosphorus atom being bound to at least one carbon atom the ring phosphorus atom and one oxygen atom being part of a (thio)phosphinic acid ester: (X = O, S)
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Abstract

The invention discloses a phosphorus-fluorine-containing resistorA flame retardant, a preparation method thereof and flame-retardant epoxy resin modified by the flame retardant, wherein the chemical structural formula of the flame retardant containing phosphorus and fluorine is shown as the following formula. The phosphorus-fluorine-containing flame retardant contains two elements of phosphorus and fluorine, the flame retardant performance of a polymer matrix can be improved by the synergistic flame retardant effect of the two elements, and the phosphorus-fluorine ratio of the flame retardant can be adjusted by condition control; the flame retardant contains fluorine elements, so that the flame retardant can migrate in a matrix, the flame retardant can migrate to the surface of a resin matrix in the using process, and the flame retardant forms concentration gradient distribution in the resin matrix, so that the flame retardant performance and the hydrophobic performance of the material can be improved under the condition of low addition amount.
Figure DDA0001755376190000011
Wherein R is-H or

Description

Phosphorus and fluorine-containing flame retardant, preparation method thereof and flame-retardant epoxy resin modified by phosphorus and fluorine-containing flame retardant
Technical Field
The invention belongs to the technical field of organic flame retardants, and particularly relates to a phosphorus and fluorine containing flame retardant, a preparation method thereof and flame retardant epoxy resin modified by the phosphorus and fluorine containing flame retardant.
Background
Due to the flammable characteristic of most polymer materials, the flame retardant modification of polymer materials has been a concern of researchers. In order to improve the flame retardant property of the polymer material, and from the viewpoints of safety, high efficiency and environmental protection, the flame retardants widely used at present include phosphorus flame retardants, nitrogen flame retardants, silicon flame retardants, inorganic flame retardants, and the like. 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) is a widely used high-efficiency phosphorus flame retardant, and Chinese patent application CN201110346692.1 discloses a DOPO flame-retardant modified natural fiber reinforced phenolic resin composite material, which improves the flame retardant property of the composite material and keeps the mechanical property of the material. However, with the development of polymeric flame retardants, the demand for flame retardants has been gradually increased from the original single flame retardant property to the multifunctional property, and it is desired to modify the flame retardancy and to provide new functions and properties to the materials.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a phosphorus-fluorine-containing flame retardant, a preparation method thereof and flame-retardant epoxy resin modified by the phosphorus-fluorine-containing flame retardant.
One of the technical schemes adopted by the invention for solving the technical problems is as follows:
a phosphorus and fluorine-containing flame retardant having the formula:
Figure BDA0001755376170000011
wherein R is-H or
Figure BDA0001755376170000012
The second technical scheme adopted by the invention for solving the technical problems is as follows:
the preparation method of the phosphorus-fluorine-containing flame retardant comprises the following synthetic route:
Figure BDA0001755376170000021
the method comprises the following specific steps:
adding 3, 5-bis (trifluoromethyl) aniline, DOPO, paraformaldehyde and a solvent into a reaction container, carrying out reflux reaction for 8-72 h at 40-120 ℃, then cooling and standing until the solvent separates out a solid, and separating the separated solid to obtain the phosphorus-fluorine-containing flame retardant.
In one embodiment: the molar ratio of the 3, 5-bis (trifluoromethyl) aniline to the DOPO to the paraformaldehyde is 1: 1-10: 1-10; the volume ratio of the 3, 5-bis (trifluoromethyl) aniline to the solvent is 1: 8 to 100.
In one embodiment: the solvent is at least one of carbon tetrachloride, chloroform, tetrahydrofuran and N, N-dimethylformamide.
In one embodiment: and after separating the precipitated solid, placing the separated solid in vacuum drying for 22-26 h at the temperature of 55-65 ℃ to obtain the phosphorus-fluorine-containing flame retardant.
The third technical scheme adopted by the invention for solving the technical problems is as follows:
the flame-retardant epoxy resin modified by the phosphorus-fluorine-containing flame retardant comprises an epoxy resin prepolymer, the phosphorus-nitrogen-containing flame retardant and a curing agent, wherein the phosphorus-fluorine-containing flame retardant accounts for 0.1-50 wt% of the epoxy resin prepolymer.
In one embodiment: the phosphorus and fluorine containing flame retardant is introduced into the epoxy resin in a blending mode to prepare the corresponding flame retardant epoxy resin.
In one embodiment: the epoxy resin prepolymer is E51 bisphenol A epoxy resin.
In one embodiment: the curing agent is 4, 4-diaminodiphenylmethane (DDM).
In one embodiment: the mass ratio of the epoxy resin prepolymer to the curing agent is 3-5: 1.
the fourth technical scheme adopted by the invention for solving the technical problems is as follows:
the preparation method of the flame-retardant epoxy resin comprises the following steps: and (2) adding the phosphorus-fluorine-containing flame retardant into the epoxy resin prepolymer at the temperature of 60-140 ℃, stirring until the mixture is transparent, then adding the curing agent, and after the mixture is completely dissolved, sequentially curing at the temperature of 110-130 ℃ for 3-5 h, at the temperature of 130-150 ℃ for 1-3 h and at the temperature of 170-190 ℃ for 1-3 h to obtain the flame-retardant epoxy resin.
The invention has the beneficial effects that:
(1) the phosphorus-fluorine-containing flame retardant contains two flame-retardant elements of phosphorus and fluorine, and the two flame-retardant elements have a synergistic flame-retardant effect in practical application, and the corresponding flame-retardant epoxy resin has the advantages of high thermal stability and good flame-retardant property; by changing the reaction conditions, two flame retardants with different structures can be obtained respectively, the phosphorus-fluorine contents of the two flame retardants are different, the two flame retardants have respective advantages, the flame retardant with the DOPO as the R group is better in flame retardant effect with the DOPO as the R group under the condition of the same addition amount, and the flame retardant can be selected according to the requirements of practical application.
(2) The flame retardant contains fluorine, and the material containing the fluorine has the characteristic of low surface energy, so that the hydrophobicity of the material can be improved; the fluorine element has the characteristic of migrating to the surface of the material, a flame-retardant protective layer can be formed on the surface of the material along with the migration of the flame retardant, and the flame-retardant property of the material is further improved in the using process; in addition, the migration of the flame retardant can also be accelerated by an increase in the ambient temperature.
(3) From the economic perspective, due to the migration performance of the flame retardant, the flame retardant forms a concentration gradient distribution in the resin (figure 1), so compared with other flame retardants, the invention can prepare the resin with high flame retardant performance and hydrophobic performance under the condition of low flame retardant addition, reduces the production cost, and has more advantages in practical application.
Drawings
The invention is further illustrated by the following figures and examples.
FIG. 1 shows the concentration gradient distribution of the phosphorus and fluorine-containing flame retardant in the epoxy resin.
FIG. 2 is a NMR chart of the phosphorus and fluorine-containing flame retardant of example 1.
FIG. 3 is a graph showing the water contact angles before (left) and after (right) the phosphorus and fluorine-containing flame-retardant epoxy resin having a gradient distribution of concentration in example 1 was subjected to heat treatment.
Detailed Description
The technical solution of the present invention will be further illustrated and described below with reference to the accompanying drawings by means of specific embodiments.
In the following examples, the epoxy resin prepolymer was an E51 bisphenol A type epoxy resin.
Example 1
1. Preparing a phosphorus-fluorine-containing flame retardant:
adding 1mL (6.43mmol) of 3, 5-bis (trifluoromethyl) aniline, 3.47g (16.07mmol) of DOPO, 0.48g (16.07mmol) of paraformaldehyde and 30mL of chloroform into a reaction bottle, carrying out reflux reaction at 50 ℃ for 24H, then cooling and standing until a white crystal is separated out from the solvent, filtering to obtain a white solid, and drying the obtained product in a vacuum drying oven at 60 ℃ for 24H to obtain the phosphorus-containing fluorine flame retardant with the R group as-H.
2. Preparing flame-retardant epoxy resin:
weighing 20g of epoxy resin prepolymer, heating to 100 ℃, adding 10 wt% of phosphorus-fluorine-containing flame retardant, stirring to be transparent, then adding 5g of curing agent 4, 4-diaminodiphenylmethane (DDM) until the mixture is completely dissolved, then pouring the mixture into an aluminum mould, and sequentially curing at 120 ℃ for 4h, 140 ℃ for 2h and 180 ℃ for 2h to obtain the phosphorus-fluorine-containing flame-retardant epoxy resin with concentration gradient distribution.
The obtained flame-retardant epoxy resin is placed in an oven at 120 ℃ for treatment for 24h, and the water contact angle before and after the treatment is measured, as shown in fig. 3, the water contact angle of the flame-retardant epoxy resin after the heat treatment is increased from 63.9 degrees to 90.1 degrees, and the hydrophobicity of the resin is obviously increased.
The oxygen index of the epoxy resin was determined to be 29.6% according to GB/T2406-2009.
Example 2
1. Preparing a phosphorus-fluorine-containing flame retardant:
adding 1mL (6.43mmol) of 3, 5-bis (trifluoromethyl) aniline, 2.92g (13.5mmol) of DOPO, 0.41g (13.5mmol) of paraformaldehyde and 30mL of chloroform into a reaction bottle, carrying out reflux reaction at 55 ℃ for 24H, then cooling and standing until a white crystal is separated out from the solvent, filtering to obtain a white solid, and drying the obtained product in a vacuum drying oven at 60 ℃ for 24H to obtain the phosphorus-containing fluorine flame retardant with the R group as-H.
2. Preparing flame-retardant epoxy resin:
weighing 20g of epoxy resin prepolymer, heating to 100 ℃, adding 10 wt% of phosphorus-fluorine-containing flame retardant, stirring to be transparent, adding 5g of curing agent 4, 4-diaminodiphenylmethane until the mixture is completely dissolved, pouring the mixture into an aluminum mould, and sequentially curing at 120 ℃ for 4h, 140 ℃ for 2h and 180 ℃ for 2h to obtain the phosphorus-fluorine-containing flame-retardant epoxy resin with gradient distribution of concentration.
The oxygen index of the epoxy resin was determined to be 29.6% according to GB/T2406-2009.
Example 3
1. Preparing a phosphorus-fluorine-containing flame retardant:
adding 1mL (6.43mmol) of 3, 5-bis (trifluoromethyl) aniline, 2.92g (13.5mmol) of DOPO, 0.41g (13.5mmol) of paraformaldehyde and 30mL of N' -N-dimethylformamide into a reaction bottle, carrying out reflux reaction at 60 ℃ for 24H, then cooling and standing until a white crystal is separated out from the solvent, filtering to obtain a white solid, and drying the obtained product in a vacuum drying oven at 60 ℃ for 24H to obtain the phosphorus-containing fluorine flame retardant with the R group being-H.
2. Preparing flame-retardant epoxy resin:
weighing 20g of epoxy resin prepolymer, heating to 100 ℃, adding 10 wt% of phosphorus-fluorine-containing flame retardant, stirring until the mixture is transparent, then adding 5g of curing agent 4, 4-diaminodiphenylmethane until the mixture is completely dissolved, then pouring the mixture into an aluminum mould, and sequentially curing at 120 ℃ for 4h, 140 ℃ for 2h and 180 ℃ for 2h to obtain the phosphorus-fluorine-containing flame-retardant epoxy resin with gradient distribution of concentration.
The oxygen index of the epoxy resin was determined to be 29.6% according to GB/T2406-2009.
Example 4
1. Preparing a phosphorus-fluorine-containing flame retardant:
adding 1mL (6.43mmol) of 3, 5-bis (trifluoromethyl) aniline, 3.47g (16.07mmol) of DOPO, 0.48g (16.07mmol) of paraformaldehyde and 30mL of N' -N-dimethylformamide into a reaction bottle, carrying out reflux reaction at 65 ℃ for 24H, then cooling and standing until a white crystal is separated out from the solvent, filtering to obtain a white solid, and drying the obtained product in a vacuum drying oven at 60 ℃ for 24H to obtain the phosphorus-containing fluorine flame retardant with the R group being-H.
2. Preparing flame-retardant epoxy resin:
weighing 20g of epoxy resin prepolymer, heating to 100 ℃, adding 10 wt% of phosphorus-fluorine-containing flame retardant, stirring until the mixture is transparent, then adding 5g of curing agent 4, 4-diaminodiphenylmethane until the mixture is completely dissolved, then pouring the mixture into an aluminum mould, and sequentially curing at 120 ℃ for 4h, 140 ℃ for 2h and 180 ℃ for 2h to obtain the phosphorus-fluorine-containing flame-retardant epoxy resin with gradient distribution of concentration.
The oxygen index of the epoxy resin was determined to be 29.6% according to GB/T2406-2009.
Example 5
1. Preparing a phosphorus-fluorine-containing flame retardant:
adding 1mL (6.43mmol) of 3, 5-bis (trifluoromethyl) aniline, 3.47g (16.07mmol) of DOPO, 0.48g (16.07mmol) of paraformaldehyde and 30mL of chloroform into a reaction bottle, carrying out reflux reaction at 50 ℃ for 24H, then cooling and standing until a white crystal is separated out from the solvent, filtering to obtain a white solid, and drying the obtained product in a vacuum drying oven at 60 ℃ for 24H to obtain the phosphorus-containing fluorine flame retardant with the R group as-H.
2. Preparing flame-retardant epoxy resin:
weighing 20g of epoxy resin prepolymer, heating to 100 ℃, adding 5 wt% of phosphorus-fluorine-containing flame retardant, stirring until the mixture is transparent, then adding 5g of curing agent 4, 4-diaminodiphenylmethane until the mixture is completely dissolved, then pouring the mixture into an aluminum mould, and sequentially curing at 120 ℃ for 4h, 140 ℃ for 2h and 180 ℃ for 2h to obtain the phosphorus-fluorine-containing flame-retardant epoxy resin with gradient distribution of concentration.
The oxygen index of the epoxy resin was determined to be 28.8% according to GB/T2406-2009.
Example 6
1. Preparing a phosphorus-fluorine-containing flame retardant:
adding 1mL (6.43mmol) of 3, 5-bis (trifluoromethyl) aniline, 3.47g (16.07mmol) of DOPO, 0.48g (16.07mmol) of paraformaldehyde and 30mL of N' -N-dimethylformamide into a reaction bottle, carrying out reflux reaction at 110 ℃ for 24h, then cooling and standing until a white crystal is separated out from the solvent, filtering to obtain a white solid, and drying the obtained product in a vacuum drying oven at 60 ℃ for 24h to obtain the phosphorus-containing fluorine flame retardant with the R group being DOPO.
2. Preparing flame-retardant epoxy resin:
weighing 20g of epoxy resin prepolymer, heating to 100 ℃, adding 5 wt% of phosphorus-fluorine-containing flame retardant, stirring until the mixture is transparent, then adding 5g of curing agent 4, 4-diaminodiphenylmethane until the mixture is completely dissolved, then pouring the mixture into an aluminum mould, and sequentially curing at 120 ℃ for 4h, 140 ℃ for 2h and 180 ℃ for 2h to obtain the phosphorus-fluorine-containing flame-retardant epoxy resin with gradient distribution of concentration.
The oxygen index of the epoxy resin was determined to be 28.4% according to GB/T2406-2009.
The above description is only a preferred embodiment of the present invention, and therefore should not be taken as limiting the scope of the invention, which is defined by the appended claims and their equivalents.

Claims (10)

1. A phosphorus and fluorine-containing flame retardant characterized by: the phosphorus-fluorine-containing flame retardant is represented by the following formula:
Figure FDA0002267927180000011
wherein R is
Figure FDA0002267927180000012
2. A method for preparing a phosphorus-fluorine-containing flame retardant according to claim 1, characterized in that: adding 3, 5-bis (trifluoromethyl) aniline, DOPO, paraformaldehyde and a solvent into a reaction vessel, carrying out reflux reaction for 8-72 h at 40-120 ℃, cooling and standing to separate out solids, and separating the separated solids to obtain the phosphorus-fluorine-containing flame retardant.
3. The method for producing a phosphorus-fluorine-containing flame retardant according to claim 2, characterized in that: the molar ratio of the 3, 5-bis (trifluoromethyl) aniline to the DOPO to the paraformaldehyde is 1: 1-10: 1-10; the volume ratio of the 3, 5-bis (trifluoromethyl) aniline to the solvent is 1: 8 to 100.
4. The method for producing a phosphorus-fluorine-containing flame retardant according to claim 2, characterized in that: the solvent is at least one of carbon tetrachloride, chloroform, tetrahydrofuran and N, N-dimethylformamide.
5. The method for producing a phosphorus-fluorine-containing flame retardant according to claim 2, characterized in that: and after separating the precipitated solid, placing the separated solid in vacuum drying for 22-26 h at the temperature of 55-65 ℃ to obtain the phosphorus-fluorine-containing flame retardant.
6. The phosphorus-fluorine-containing flame retardant modified flame-retardant epoxy resin according to claim 1, wherein: the flame-retardant epoxy resin comprises an epoxy resin prepolymer, the phosphorus-nitrogen-containing flame retardant and a curing agent, wherein the phosphorus-fluorine-containing flame retardant accounts for 0.1-50 wt% of the epoxy resin prepolymer.
7. The flame retardant epoxy resin according to claim 6, wherein: the phosphorus and fluorine containing flame retardant is introduced into the epoxy resin in a blending mode to prepare the corresponding flame retardant epoxy resin.
8. The flame retardant epoxy resin according to claim 6, wherein: the epoxy resin prepolymer is E51 bisphenol A epoxy resin; the curing agent is 4, 4-diaminodiphenylmethane.
9. The flame retardant epoxy resin according to claim 8, wherein: the mass ratio of the epoxy resin prepolymer to the curing agent is 3-5: 1.
10. a method for preparing the flame-retardant epoxy resin according to claim 6, characterized in that: and (2) adding the phosphorus-fluorine-containing flame retardant into the epoxy resin prepolymer at the temperature of 60-140 ℃, stirring until the mixture is transparent, then adding the curing agent, and after the mixture is completely dissolved, sequentially curing at the temperature of 110-130 ℃ for 3-5 h, at the temperature of 130-150 ℃ for 1-3 h and at the temperature of 170-190 ℃ for 1-3 h to obtain the flame-retardant epoxy resin.
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