CN109278245B - Automatic iron ring insert molding equipment - Google Patents
Automatic iron ring insert molding equipment Download PDFInfo
- Publication number
- CN109278245B CN109278245B CN201811360216.3A CN201811360216A CN109278245B CN 109278245 B CN109278245 B CN 109278245B CN 201811360216 A CN201811360216 A CN 201811360216A CN 109278245 B CN109278245 B CN 109278245B
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- fixedly connected
- bearing
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 34
- 238000000465 moulding Methods 0.000 title claims abstract description 15
- 238000003825 pressing Methods 0.000 claims abstract description 54
- 238000001746 injection moulding Methods 0.000 claims abstract description 21
- 238000011084 recovery Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 5
- 239000011159 matrix material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
- B29C45/382—Cutting-off equipment for sprues or ingates disposed outside the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Press Drives And Press Lines (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an automatic iron ring insert molding device, which comprises a die, a workbench, a feeding device and a water gap pressure breaking device, wherein the feeding device comprises a feeding component and a jacking component, the jacking component is matched with the feeding component, the water gap pressure breaking device comprises a bearing component, a pressing component and a recovery component, the bearing component is fixedly connected with the workbench, the pressing component is erected above the bearing component, the recovery component is positioned below the bearing component and is in sliding fit with the workbench, and a manipulator for conveying parts on the jacking component to the bearing component is arranged on the workbench. According to the invention, the automatic feeding is realized by matching the vibration feeding tray and the jacking component, the iron ring on the jacking component is placed in the die by the manipulator for injection molding, the injection molding piece is placed on the bearing component by the manipulator, the workpiece is moved from the injection molding piece to the recovery box by the pressing component so as to realize automatic production, three-quarters of manpower is saved, the production efficiency is improved by 10-15 times, and the yield is up to more than 99.99%.
Description
Technical Field
The invention relates to the technical field of forming machines, in particular to an automatic iron ring insert forming device.
Background
Nowadays, along with the better living conditions of people, people are more and more required for automobiles, but the automobile production is carried out by assembling and producing parts through different suppliers, some parts are still operated through a large amount of manpower during production, such as embedding operation of iron rings and plastics, the iron rings are put into a mould of an injection molding machine manually at present, the iron rings are taken out manually after being embedded and molded, then water gaps are cut manually, finished products are obtained, the process needs at least 3-4 persons to operate, a large amount of manpower is wasted, and along with the continuous expansion of market demands, the market demands cannot be met through manual iron ring feeding, manual blanking and water gap cutting.
Disclosure of Invention
The invention aims to provide automatic iron ring insert molding equipment so as to solve the technical problem of low efficiency caused by the conventional manual feeding and discharging.
The invention provides iron ring insert molding automation equipment, which comprises a die, a workbench, a feeding device and a water gap breaking device, wherein the feeding device and the water gap breaking device are arranged at the top of the workbench, the feeding device and the water gap breaking device are arranged at intervals, the feeding device comprises a feeding component and a jacking component, the jacking component is positioned at the front end of the feeding component and is matched with the feeding component, the water gap breaking device comprises a bearing component, a pressing component and a recovery component, the bearing component is positioned at the side of the jacking component and is fixedly connected with the workbench, the pressing component is erected above the bearing component and is fixedly connected with the workbench, the recovery component is positioned below the bearing component and is in sliding fit with the workbench, and a manipulator for conveying parts on the jacking component to the bearing component is arranged on the workbench.
Further, the side of workstation is equipped with the guard plate that is the U type, the guard plate cover is located on the workstation, the workstation includes box and support piece, the box is located the below of support piece and with support piece fixed connection, corresponds the recovery subassembly on the support piece and is equipped with the blanking groove.
Further, the feeding assembly comprises a vibration feeding disc, a conveying block and a lap joint block, the vibration feeding disc is vertically arranged and is in lap joint with the bearing block, one end of the conveying block is horizontally arranged and extends into the vibration feeding disc, the other end of the conveying block is matched with the jacking assembly, and the lap joint block is installed on the bearing block and is fixedly connected with the bottom of the conveying block.
Further, jacking subassembly includes backup pad, track, push cylinder and locating plate, the transversal T shape that personally submits of backup pad vertical setting and backup pad, the track is located the upper segment of backup pad and with backup pad fixed connection, the locating plate cup joints and is equipped with two and is used for placing the breach of laying of hoop on the track and on the locating plate, be equipped with two jacking cylinders on the locating plate, two jacking cylinders are located one respectively and lay the breach, two be equipped with the push rod on the output shaft of jacking cylinder, push cylinder is located backup pad rear end and push cylinder and backup pad fixed connection, be equipped with the connecting plate on the output shaft of push cylinder, the one end and the locating plate fixed connection of connecting plate.
Further, bearing subassembly includes first slide rail, second slide rail and bearing board, first slide rail and second slide rail interval set up and first slide rail and second slide rail all with bearing piece fixed connection, the bearing board level sets up and the bottom of bearing board is equipped with the slider with first slide rail and second slide rail matched with, the lateral wall of first slide rail and second slide rail all is equipped with the driving piece, the driving piece includes rodless cylinder, fixed block and two cylinder blocks, and two cylinder blocks interval set up and the both ends of rodless cylinder are installed respectively on a cylinder block, the one end of fixed block and the magnet fixed connection outside the rodless cylinder, the other end and the bearing board fixed connection of fixed block.
Further, be equipped with a plurality of gag lever post of vertical setting on the bearing board, be equipped with on the bearing board with pressing component matched with bed hedgehopping piece, be equipped with the flitch of passing on the bed hedgehopping piece, the flitch slope setting of passing and flitch and bed hedgehopping piece fixed connection.
Further, press the subassembly and include the support frame, promote the cylinder and press the piece, the support frame includes four support columns of vertical setting and the roof that the level set up, four support columns are the top and the roof fixed connection of four support columns of matrix arrangement, the below of four support columns is equipped with two mounting panels, one mounting panel and two support column bottom fixed connection, another mounting panel and two other support column bottom fixed connection, promote the cylinder vertical setting downwards and promote cylinder and roof fixed connection, promote the output shaft of cylinder and run through roof and press a fixed connection.
Further, press the piece and press the piece including sliding plate, locating piece, conflict board and a plurality of, the sliding plate level sets up and the top of sliding plate and the output shaft fixed connection of push cylinder, and the sliding plate cup joints on four support columns and rather than sliding fit, locating piece and sliding plate fixed connection, conflict board is located the below of sliding plate and is equipped with a plurality of guide bar that is connected both between conflict board and the sliding plate, a plurality of presses the bottom and locating piece fixed connection of briquetting of equal vertical setting and a plurality of press the briquetting, and a plurality of presses the lower extreme of briquetting to extend to in the conflict board, be equipped with on the conflict board and be used for dodging a plurality of and press the breach of dodging of briquetting.
Furthermore, a limiting air clamp matched with the heightening block is arranged below the abutting plate, and a clamping plate is sleeved on the clamping part of the limiting air clamp.
Further, the recovery assembly comprises a plurality of recovery boxes, wherein the recovery boxes are located below the blanking groove and are matched with the box body in an inserting mode.
Compared with the prior art, the iron ring insert molding automation equipment has the beneficial effects that:
1. According to the invention, automatic feeding is realized through the cooperation of the vibration feeding disc and the jacking component, the manipulator is used for placing the iron ring on the jacking component in the die for injection molding, then the injection molding piece is placed on the bearing component through the manipulator, and the pressing piece is used for moving the workpiece from the injection molding piece to the recovery box, so that the technical problem of low efficiency caused by manual feeding and discharging in the prior art is effectively solved;
2. According to the invention, the iron ring is conveyed to the conveying block through the vibration feeding disc, the lap joint block is used for supporting the conveying block overlapped on the top of the conveying block, the conveying block conveys the iron ring to the placement notch of the positioning plate, the pushing cylinder pushes the iron ring upwards through the pushing rod to push the iron ring to the upper part of the positioning plate, the manipulator places the iron ring into the mould for injection molding, the injection molding piece is placed on the bearing assembly through the manipulator after injection molding, the injection molding piece placed on the bearing plate is transferred to the removing assembly through the rodless cylinder, the pushing cylinder drives the sliding plate to horizontally move on four support columns, the sliding plate drives the positioning block to vertically move, the positioning block drives the pressing blocks to downwardly move, the pressing blocks are intersected with the injection molding piece to enable the workpiece to be separated from the injection molding piece, automatic feeding is realized through the cooperation of the vibration feeding disc and the jacking assembly, the pressing piece is used for pressing the workpiece off and enabling the workpiece to fall into the recycling box through the water gap after injection molding in the mould, the step is used for avoiding the manual production of an automobile, and the production quality is not uniform, and the production efficiency of the mechanical parts can not be interrupted by 24;
3. The invention can save more than three quarters of manpower, the production efficiency can be improved by 10-15 times, the yield reaches more than 99.99%, and the invention has remarkable economic value.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a portion of the present invention;
FIG. 3 is a schematic diagram of a portion of the present invention;
FIG. 4 is a schematic perspective view of a jack assembly according to the present invention;
figure 5 is a schematic perspective view of a support assembly according to the present invention;
FIG. 6 is a schematic view of a first angle of the pressing assembly according to the present invention;
FIG. 7 is a schematic view of a second angle of the pressing assembly according to the present invention;
Fig. 8 is a schematic perspective view of the pressing member of the present invention.
Reference numerals:
the air conditioner comprises a workbench 1, a protection plate 1a, a box 1a1, a bearing block 1a2, a blanking groove 1a3, a feeding device 2, a feeding component 2a, a vibration feeding disc 2a1, a conveying block 2a2, a lap joint block 2a3, a jacking component 2b, a supporting plate 2b1, a track 2b2, a pushing cylinder 2b3, a positioning plate 2b4, a placement notch 2b5, a jacking cylinder 2b6, a pushing rod 2b7, a connecting plate 2b8, a water gap breaking device 3, a bearing component 3a, a first sliding rail 3a1, a second sliding rail 3a2, a bearing plate 3a3, a sliding block 3a4, a rodless cylinder 3a5, a fixed block 3a6, a cylinder seat 3a7, a limit rod 3a8, a block 3a9, a passing plate 3a10, a pressing component 3b, a supporting frame 3b1, a pushing cylinder 3b2, a pressing component 3b4, a top plate 3b5, a positioning plate 3b6, a sliding plate 3b7, a pushing plate 3b8, a limit plate 3b9, a guide clamp plate 3b, a 3c and a limit clamp plate 1.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown.
The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The embodiment of the invention provides an automatic iron ring insert molding device, which comprises a die, a workbench 1, a feeding device 2 and a water gap fracturing device 3, wherein the feeding device 2 and the water gap fracturing device 3 are arranged at the top of the workbench 1 at intervals, the feeding device 2 comprises a feeding component 2a and a jacking component 2b, the jacking component 2b is positioned at the front end of the feeding component 2a and is matched with the feeding component 2a, the water gap fracturing device 3 comprises a bearing component 3a, a pressing component 3b and a recovery component 3c, the bearing component 3a is positioned beside the jacking component 2b and is fixedly connected with the workbench 1, the pressing component 3b is arranged above the bearing component 3a and is fixedly connected with the workbench 1, the recovery component 3c is positioned below the bearing component 3a and is in sliding fit with the workbench 1, a manipulator is arranged on the workbench 1, and the manipulator is used for moving the water gap fracturing device after the injection molding device is used for moving the iron ring to the injection molding device after the manipulator is lifted up by the jacking component 2b during operation.
Specifically, as shown in fig. 1, fig. 1 is a schematic perspective structure of the present invention, a U-shaped protection plate 1a is provided at a side of the workbench 1, the protection plate 1a is covered on the workbench 1, the workbench 1 includes a box 1a1 and a bearing block 1a2, the box 1a1 is located below the bearing block 1a2 and is fixedly connected with the bearing block 1a2, a material dropping groove 1a3 is provided on the bearing block 1a2 corresponding to the recovery component 3c, the box 1a1 is used for supporting the bearing block 1a2, the bearing block 1a2 is used for supporting the material loading device 2, the water gap breaking device 3 and the manipulator at the top of the bearing block, and the protection plate 1a is used for placing workpieces to splash around.
Specifically, as shown in fig. 2 and 3, fig. 2 is a schematic structural view of a local first angle of the present invention, fig. 3 is a schematic structural view of a local second angle of the present invention, the feeding assembly 2a includes a vibration feeding tray 2a1, a conveying block 2a2 and a lapping block 2a3, the vibration feeding tray 2a1 is vertically disposed, the vibration feeding tray 2a1 is in lap joint with the bearing block 1a2, the conveying block 2a2 is horizontally disposed, one end of the conveying block 2a2 extends into the vibration feeding tray 2a1, the other end of the conveying block 2a2 is matched with the jacking assembly 2b, the lapping block 2a3 is mounted on the bearing block 1a2 and fixedly connected with the bottom of the conveying block 2a2, the vibration feeding tray 2a1 is used for conveying an iron ring onto the conveying block 2, and the lapping block 2a3 is used for supporting the conveying block 2a 2.
Specifically, as shown in fig. 4, fig. 4 is a schematic perspective view of a jacking assembly according to the present invention, the jacking assembly 2b includes a support plate 2b1, a track 2b2, a pushing cylinder 2b3 and a positioning plate 2b4, the support plate 2b1 is vertically disposed, the cross section of the support plate 2b1 is T-shaped, the track 2b2 is located at the upper section of the support plate 2b1 and is fixedly connected with the support plate 2b1, the positioning plate 2b4 is sleeved on the track 2b2, two placement notches 2b5 for placing iron rings are provided on the positioning plate 2b4, two jacking cylinders 2b6 are provided on the positioning plate 2b4, the two jacking cylinders 2b6 are respectively located in one placement notch 2b5, pushing rods 2b7 are provided on output shafts of the two jacking cylinders 2b6, the pushing cylinder 2b3 is located the backup pad 2b1 rear end and pushing cylinder 2b3 and backup pad 2b1 fixed connection, be equipped with connecting plate 2b8 on pushing cylinder 2b 3's the output shaft, connecting plate 2b 8's one end and locating plate 2b4 fixed connection, backup pad 2b1 is used for supporting track 2b2 and pushing cylinder 2b3, locating plate 2b4 cup joints on track 2b2 and with track 2b2 sliding fit, pushing cylinder 2b3 drives locating plate 2b4 through connecting plate 2b8 and moves on track 2b2, locating plate 2b4 moves and drives two jacking cylinders 2b6 and move, two jacking cylinders 2b6 are used for the drive respectively to fix the push rod 2b7 on its output shaft with the hoop jack-up of placing notch 2b 5.
Specifically, as shown in fig. 5, fig. 5 is a schematic perspective view of a bearing assembly according to the present invention, the bearing assembly 3a includes a first sliding rail 3a1, a second sliding rail 3a2 and a bearing plate 3a3, the first sliding rail 3a1 and the second sliding rail 3a2 are disposed at intervals, the first sliding rail 3a1 and the second sliding rail 3a2 are both fixedly connected with the bearing block 1a2, the bearing plate 3a3 is disposed horizontally, the bottom of the bearing plate 3a3 is provided with a sliding block 3a4 matched with the first sliding rail 3a1 and the second sliding rail 3a2, the side walls of the first sliding rail 3a1 and the second sliding rail 3a2 are both provided with driving members, the driving members include a rodless cylinder 3a5, a fixed block 3a6 and two cylinder seats 3a7, two ends of the two cylinder seats 3a7 are disposed at intervals and are respectively mounted on one cylinder seat 3a7, one end of the fixed block 3a6 is fixedly connected with a magnet outside the rodless cylinder 3a5, the other end 3a6 is fixedly connected with the bearing plate 3a2, and the other end 3a is fixedly connected with the bearing plate 3a2 and the bearing plate 3a 2.
Specifically, be equipped with a plurality of gag lever post 3a8 of vertical setting on the bearing board 3a3, be equipped with on the bearing board 3a3 with press the matched with bed hedgehopping piece 3a9 of subassembly 3b, be equipped with on the bed hedgehopping piece 3a9 and pass flitch 3a10, pass flitch 3a10 slope setting and pass flitch 3a10 and bed hedgehopping piece 3a9 fixed connection, a plurality of gag lever post 3a8 that set up on the bearing board 3a3 are used for spacing fixedly to the injection molding, and bed hedgehopping piece 3a9 is used for supporting the injection molding, and pass flitch 3a10 and be used for carrying the bearing direction to the work piece.
Specifically, as shown in fig. 6 and 7, fig. 6 is a schematic structural diagram of a first angle of the pressing assembly according to the present invention, fig. 7 is a schematic structural diagram of a second angle of the pressing assembly according to the present invention, the pressing assembly 3b includes a supporting frame 3b1, a pushing cylinder 3b2 and a pressing member 3b3, the supporting frame 3b1 includes four vertically disposed supporting columns 3b4 and a horizontally disposed top plate 3b5, the four supporting columns 3b4 are arranged in a matrix, the tops of the four supporting columns 3b4 are fixedly connected with the top plate 3b5, two mounting plates 3b6 are disposed below the four supporting columns 3b4, one mounting plate 3b6 is fixedly connected with the bottoms of the two supporting columns 3b4, the other mounting plate 3b6 is fixedly connected with the bottoms of the other two supporting columns 3b4, the pushing cylinder 3b2 is vertically downward disposed and is fixedly connected with the top plate 3b5, and an output shaft of the pushing cylinder 3b2 penetrates through the top plate 3b5 and is fixedly connected with the pressing member 3b3, and the four supporting columns 3b4 are used for supporting and fixing the top plate 3b5, and two mounting plates 3b4 are fixedly connected below the four supporting columns 3b4 are used for driving the pushing cylinder 3b2 to move downward.
Specifically, as shown in fig. 8, fig. 8 is a schematic perspective view of the pressing piece of the present invention, the pressing piece 3b3 includes a sliding plate 3b7, a positioning block 3b8, a pressing plate 3b9 and a plurality of pressing blocks 3b10, the sliding plate 3b7 is horizontally disposed, the top of the sliding plate 3b7 is fixedly connected with the output shaft of the pushing cylinder 2b3, the sliding plate 3b7 is sleeved on four supporting columns 3b4 and is in sliding fit with the four supporting columns 3b4, the positioning block 3b8 is fixedly connected with the sliding plate 3b7, the pressing plate 3b9 is located below the sliding plate 3b7, a plurality of guide rods 3b11 connecting the pressing plate 3b9 and the sliding plate 3b7 are disposed between them, the plurality of pressing blocks 3b10 are vertically arranged, the bottoms of the plurality of pressing blocks 3b10 are fixedly connected with the positioning block 3b8, the lower ends of the plurality of pressing blocks 3b10 extend into the abutting plate 3b9, the abutting plate 3b9 is provided with an avoidance gap for avoiding the plurality of pressing blocks 3b10, the sliding plate 3b7 is sleeved on the four supporting columns 3b4, the locating piece 3b8 is installed in the bottom of sliding plate 3b7, and a plurality of all overlap on the guide bar 3b11 and be equipped with push spring, push spring's one end and locating piece 3b8 interference fit, push spring's the other end and the interference board 3b9 interference fit, and interference board 3b9 can slide on a plurality of guide bar 3b11, and a plurality of presses the piece 3b10 and is used for carrying out the crushing operation to the mouth of a river of injection molding.
Specifically, the below of conflict board 3b9 is equipped with the spacing gas clamp 3d that cooperatees with the backing block 3a9, the cover is equipped with cardboard 3d1 on the clamping part of spacing gas clamp 3d, and spacing gas clamp 3d prevents that the work piece from rocking when going the mouth of a river through cardboard 3d1 to the work piece centre gripping.
Specifically, recovery subassembly 3c includes a plurality of collection box, and a plurality of collection box all is located fall silo 1a3 below and a plurality of collection box all with box 1a1 grafting cooperation, a plurality of collection box is used for collecting the work piece that falls from fall silo 1a 3.
The working principle of the invention is as follows: when the device is used, a large number of iron rings are poured into the vibration feeding disc 2a1, then the iron rings are conveyed onto the conveying blocks 2a2 by the vibration feeding disc 2a1, the conveying blocks 2a3 are used for supporting the conveying blocks 2a2 which are lapped on the tops of the conveying blocks, the iron rings are conveyed onto the placement notch 2b5 of the positioning plate 2b4 by the conveying blocks 2a2, the iron rings are pushed to the upper part of the positioning plate 2b4 by the upward pushing of the pushing rod 2b7, the iron rings are placed into a mould by the manipulator and then injection-molded, the injection-molded parts are placed on the supporting component 3a by the manipulator, the injection-molded parts placed on the supporting plate 3a3 are transferred onto the pressing pieces 3b3 by the rodless cylinder 3a5, the sliding plate 3b7 is driven to horizontally move on the four supporting columns 3b4 by the pushing cylinder 3b7, the sliding plate 3b8 is driven to vertically move by the positioning block 3b8, the workpiece is clamped by the limiting air clamp 3d to prevent the workpiece from shaking when the workpiece is removed, the pressing block 3b8 drives the pressing blocks 3b10 to move downwards and the pressing blocks 10 and the workpiece are separated from the injection-molded parts 1 to be separated from the injection-molded parts and then the injection-molded parts are separated from the injection-molded parts 1.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.
Claims (8)
1. The automatic iron ring insert molding equipment comprises a die and is characterized by comprising a workbench (1), a feeding device (2) and a water gap fracturing device (3), wherein the feeding device (2) and the water gap fracturing device (3) are arranged at the top of the workbench (1) at intervals, the feeding device (2) and the water gap fracturing device (3) are respectively arranged, the feeding device (2) comprises a feeding component (2 a) and a jacking component (2 b), the jacking component (2 b) is positioned at the front end of the feeding component (2 a) and matched with the feeding component (2 a), the water gap fracturing device (3) comprises a bearing component (3 a), a pressing component (3 b) and a recovery component (3 c), the bearing component (3 a) is positioned beside the jacking component (2 b) and fixedly connected with the workbench (1), the pressing component (3 b) is positioned above the bearing component (3 a) and fixedly connected with the workbench (1), the bearing component (3 c) is positioned below the workbench (1) and matched with the workbench (1) by a manipulator, the manipulator (1) is arranged in the manipulator (1) in a sliding way, after the injection molding operation of the mold is completed, the mechanical arm moves the injection molding part to the water gap fracturing device (3);
the side of the workbench (1) is provided with a U-shaped protection plate (1 a), the protection plate (1 a) is covered on the workbench (1), the workbench (1) comprises a box body (1 a 1) and a bearing block (1 a 2), the box body (1 a 1) is positioned below the bearing block (1 a 2) and fixedly connected with the bearing block (1 a 2), and a blanking groove (1 a 3) is arranged on the bearing block (1 a 2) corresponding to the recovery component (3 c);
Jacking subassembly (2 b) are including backup pad (2 b 1), track (2 b 2), push cylinder (2 b 3) and locating plate (2 b 4), the cross-section of backup pad (2 b 1) vertical setting and backup pad (2 b 1) is T shape, track (2 b 2) are located the upper segment of backup pad (2 b 1) and with backup pad (2 b 1) fixed connection, locating plate (2 b 4) cup joint on track (2 b 2) and be equipped with two placing notch (2 b 5) that are used for placing the hoop on locating plate (2 b 4), be equipped with two jacking cylinder (2 b 6) on locating plate (2 b 4), two jacking cylinder (2 b 6) are located one respectively and lay notch (2 b 5) in, be equipped with push rod (2 b 7) on the output shaft of jacking cylinder (2 b 6), push cylinder (2 b 3) are located backup pad (2 b 1) rear end and push cylinder (2 b 3) and backup pad (2 b 1) fixed connection, be equipped with connecting plate (8) one end of pushing cylinder (2 b 3) and connecting plate (8).
2. The automatic iron ring insert molding equipment according to claim 1, wherein the feeding assembly (2 a) comprises a vibration feeding tray (2 a 1), a conveying block (2 a 2) and a lap joint block (2 a 3), the vibration feeding tray (2 a 1) is vertically arranged, the vibration feeding tray (2 a 1) is in lap joint with the supporting block (1 a 2), the conveying block (2 a 2) is horizontally arranged, one end of the conveying block (2 a 2) extends into the vibration feeding tray (2 a 1), the other end of the conveying block (2 a 2) is matched with the jacking assembly (2 b), and the lap joint block (2 a 3) is mounted on the supporting block (1 a 2) and is fixedly connected with the bottom of the conveying block (2 a 2).
3. An iron ring insert molding automation device according to claim 1, characterized in that the bearing assembly (3 a) comprises a first sliding rail (3 a 1), a second sliding rail (3 a 2) and a bearing plate (3 a 3), the first sliding rail (3 a 1) and the second sliding rail (3 a 2) are arranged at intervals, the first sliding rail (3 a 1) and the second sliding rail (3 a 2) are fixedly connected with the bearing block (1 a 2), the bearing plate (3 a 3) is horizontally arranged, the bottom of the bearing plate (3 a 3) is provided with a sliding block (3 a 4) matched with the first sliding rail (3 a 1) and the second sliding rail (3 a 2), the side walls of the first sliding rail (3 a 1) and the second sliding rail (3 a 2) are respectively provided with a driving piece, the driving piece comprises a rodless cylinder (3 a 5), a fixed block (3 a 6) and two cylinder blocks (3 a 7), the two cylinder blocks (3 a 7) are arranged at intervals, the two ends of the rodless cylinder blocks (3 a 5) are respectively arranged on the cylinder blocks (3 a 7) and are fixedly connected with one end of the bearing plate (3 a) which is fixedly connected with the other end of the bearing plate (3 a) of the cylinder block (3 a).
4. An iron ring insert molding automation device according to claim 3, characterized in that a plurality of limit rods (3 a 8) are vertically arranged on the supporting plate (3 a 3), a heightening block (3 a 9) matched with the pressing component (3 b) is arranged on the supporting plate (3 a 3), a material passing plate (3 a 10) is arranged on the heightening block (3 a 9), the material passing plate (3 a 10) is obliquely arranged, and the material passing plate (3 a 10) is fixedly connected with the heightening block (3 a 9).
5. The iron ring insert molding automation equipment according to claim 1, wherein the pressing component (3 b) comprises a supporting frame (3 b 1), a pushing cylinder (3 b 2) and a pressing piece (3 b 3), the supporting frame (3 b 1) comprises four supporting columns (3 b 4) which are vertically arranged and a top plate (3 b 5) which is horizontally arranged, the four supporting columns (3 b 4) are arranged in a matrix, the tops of the four supporting columns (3 b 4) are fixedly connected with the top plate (3 b 5), two mounting plates (3 b 6) are arranged below the four supporting columns (3 b 4), one mounting plate (3 b 6) is fixedly connected with the bottoms of the two supporting columns (3 b 4), the other mounting plate (3 b 6) is fixedly connected with the bottoms of the other two supporting columns (3 b 4), the pushing cylinder (3 b 2) is vertically downwards arranged, the pushing cylinder (3 b 2) is fixedly connected with the top plate (3 b 5), and an output shaft of the pushing cylinder (3 b 2) penetrates through the top plate (3 b 5) to be fixedly connected with the pressing piece (3 b).
6. The automatic iron ring insert molding equipment according to claim 5, wherein the pressing piece (3 b 3) comprises a sliding plate (3 b 7), a positioning block (3 b 8), a pressing plate (3 b 9) and a plurality of pressing blocks (3 b 10), the sliding plate (3 b 7) is horizontally arranged, the top of the sliding plate (3 b 7) is fixedly connected with an output shaft of the pushing cylinder (2 b 3), the sliding plate (3 b 7) is sleeved on four supporting columns (3 b 4) and is in sliding fit with the four supporting columns, the positioning block (3 b 8) is fixedly connected with the sliding plate (3 b 7), the pressing plate (3 b 9) is positioned below the sliding plate (3 b 7) and is provided with a plurality of guide rods (3 b 11) for connecting the sliding plate (3 b 9) with the sliding plate (3 b 7), the plurality of pressing blocks (3 b 10) are vertically arranged, the bottoms of the plurality of pressing blocks (3 b 10) are fixedly connected with the positioning block (3 b 8), and the pressing blocks (3 b 10) are fixedly connected with the pressing blocks (3 b 9) and the plurality of pressing blocks extend to the pressing plates (3 b 9) to the plurality of pressing blocks (3 b 9).
7. The automatic iron ring insert molding equipment according to claim 6, wherein a limiting air clamp (3 d) matched with the heightening block (3 a 9) is arranged below the abutting plate (3 b 9), and a clamping plate (3 d 1) is sleeved on a clamping part of the limiting air clamp (3 d).
8. An automated hoop insert molding apparatus as claimed in claim 1, wherein the recovery assembly (3 c) comprises a plurality of recovery boxes, the plurality of recovery boxes are located below the drop chute (1 a 3) and the plurality of recovery boxes are in plug-in fit with the box body (1 a 1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811360216.3A CN109278245B (en) | 2018-11-15 | 2018-11-15 | Automatic iron ring insert molding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811360216.3A CN109278245B (en) | 2018-11-15 | 2018-11-15 | Automatic iron ring insert molding equipment |
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| CN109278245A CN109278245A (en) | 2019-01-29 |
| CN109278245B true CN109278245B (en) | 2024-05-03 |
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| CN110539449A (en) * | 2019-09-18 | 2019-12-06 | 上海理工大学 | Plastic button part defect detecting and selecting machine |
| CN114179311B (en) * | 2021-12-08 | 2024-05-03 | 伯朗特机器人股份有限公司 | Small-size quick adjustable interval product mouth of a river rupture separator of moulding plastics |
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