CN109265022A - A method of it is prepared in cavity using simple glass with negative-pressure vacuum glass - Google Patents

A method of it is prepared in cavity using simple glass with negative-pressure vacuum glass Download PDF

Info

Publication number
CN109265022A
CN109265022A CN201811408863.7A CN201811408863A CN109265022A CN 109265022 A CN109265022 A CN 109265022A CN 201811408863 A CN201811408863 A CN 201811408863A CN 109265022 A CN109265022 A CN 109265022A
Authority
CN
China
Prior art keywords
glass
simple glass
negative
cavity
metalized
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811408863.7A
Other languages
Chinese (zh)
Inventor
于汉臣
苏佳佳
周海
张宝全
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harbin Hanhai Science And Technology Development Co Ltd
Original Assignee
Harbin Hanhai Science And Technology Development Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harbin Hanhai Science And Technology Development Co Ltd filed Critical Harbin Hanhai Science And Technology Development Co Ltd
Priority to CN201811408863.7A priority Critical patent/CN109265022A/en
Publication of CN109265022A publication Critical patent/CN109265022A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06Joining glass to glass by processes other than fusing
    • C03C27/08Joining glass to glass by processes other than fusing with the aid of intervening metal

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

A method of it is prepared using simple glass with negative-pressure vacuum glass in cavity, it is related to a kind of vacuum glass production method.The invention aims to solve the problems, such as that the prior art cannot achieve to prepare vacuum glass using simple glass.A method of it is prepared in cavity using simple glass with negative-pressure vacuum glass: one, frosting treatment;Two, metalized;Three, 1., place solder foil;2., by sealing frame metalized;3., assembled after simple glass;Four, vacuum brazing is completed to prepare using simple glass in cavity with negative-pressure vacuum glass.Advantage: one, easy to operate, it can be achieved that mass production;Two, controllable with the negative-pressure vacuum degree in negative-pressure vacuum glass in cavity;Three, weld heating temperature is low, does not have to leaded solder, simple glass is avoided to become semi-tempered glass.Present invention is mainly used for prepare in cavity with negative-pressure vacuum glass.

Description

A method of it is prepared in cavity using simple glass with negative-pressure vacuum glass
Technical field
The present invention relates to a kind of vacuum glass production methods.
Background technique
Energy-saving and emission-reduction have been one of fundamental state policies, vacuum glass as a kind of high performance energy-saving glass, increasingly by The attention of energy-saving field;Vacuum flat glass or hollow plate glass are a kind of heat-insulated, sound insulation rate height, the high high-tech of light transmission Skill industrial products, production technology are related to the sciemtifec and technical spheres such as vacuum technique, welding technique, automatic technology.Vacuum flat glass It can be widely applied to building, application of solar energy, freezer box and freezer box transport and agricultural greenhouse greenhouse etc..
The vacuum glass of merchandized handling is generally reheated using installation exhaust pipe after first high temperature edge sealing, cooling and is taken out at present Vacuum, the two-step method finally sealed, batch production technique, not only production capacity is low, and it is at high cost, qualification rate is low.It is additionally useful for The substrate of production vacuum glass generally uses tempered glass, the manufacturing method of vacuum tempered glass be on one piece of tempered glass with Certain intervals place support column, and suitable film layer are plated on tempered glass, but coating and glass bond strength be not high, so Solder containing pb is smeared at glass surrounding edge sealing afterwards, then another piece of tempered glass is pressed on solder and support column, its is whole Body is put into vacuum drying oven or on heating platform, is heated to 450 DEG C or more conjunction welderings or sintering, is completed the system of vacuum or hollow glass It is standby.If soldering object changes simple glass into, because heating temperature is higher than 450 DEG C, simple glass is caused to become semi-tempered glass, institute It cannot achieve with the prior art and vacuum glass prepared using simple glass.
Summary of the invention
The invention aims to solve the problems, such as that the prior art cannot achieve to prepare vacuum glass using simple glass, and A kind of method for being prepared using simple glass and having negative-pressure vacuum glass in cavity is provided.
A method of it is prepared in cavity using simple glass with negative-pressure vacuum glass, is specifically realized by the following steps :
One, frosting treatment: carrying out frosting treatment to the position to be welded of simple glass using physical method or chemical method, Obtain simple glass after frosting treatment;
Two, magnesium foil or magnesium alloy foil metalized: are cut into the position to be welded with simple glass after frosting treatment Equivalent width it is band-like, magnesium foil with a thickness of 0.05mm~1mm, magnesium alloy foil with a thickness of 0.05mm~1mm, then carry out clear It washes, saves under inert gas atmosphere, obtain magnesium ribbon;Magnesium ribbon is laid in common glass after frosting treatment under inert gas atmosphere On the position to be welded of glass, under inert gas atmosphere with laser aid, microplasma device or high-energy beam device in magnesium Belt surface carries out Surface scan and is cooled to room temperature until magnesium ribbon is completely melt, i.e., simple glass is to be welded after completion frosting treatment The metalized of position obtains simple glass after metalized, and after metalized simple glass in inert gas gas It is saved under atmosphere;
1., under inert gas atmosphere will be equal at the position to be welded of simple glass after two pieces of metalizeds three, assemble: Solder foil is placed, one of to be used as lower glass plate, another piece is used as upper glass plates, and the solder foil is that fusing point is lower than 450 DEG C Solder;2., the upper and lower surfaces of sealing frame are subjected to metalized, sealed after obtaining upper and lower surface metalized Frame;3., the welding position of corresponding lower glass plate sealing frame after upper and lower surface metalized is placed in lower glass plate, upper and lower Array in frame region is sealed after surface metalation processing and places support column, then corresponds to the welding positions of upper glass plates for upper glass Plate covers after upper and lower surface metalized in sealing frame, simple glass after being assembled;
Four, vacuum brazing: simple glass after assembling being put into vacuum brazing furnace and carries out vacuum brazing, vacuum degree 1.0 ×10-2Pa~5.0 × 10-4Pa, brazing temperature are lower than 460 DEG C, and brazing temperature >=solder foil fusing point, holding time of brazing For 15min~25min, room temperature is cooled to the furnace, that is, complete to prepare using simple glass in cavity with negative-pressure vacuum glass.
One, operation of the present invention is simple, it can be achieved that mass production;Two, essence is realized by controlling the vacuum degree of vacuum brazing With the negative-pressure vacuum degree in negative-pressure vacuum glass in true control chamber body;Three, the solder of existing welding vacuum tempered glass contains There are lead and its compound, and welding temperature is generally at 450 DEG C or more;And the present invention first carries out frosting treatment to simple glass, Metalized is carried out using aluminium foil or alloy foil again, simple glass face of weld can use Conventional cryogenic pricker after metalized It welds solder (fusing point is lower than 450 DEG C of solder) and carries out vacuum brazing, since weld heating temperature is low, do not have to leaded solder, Energy conservation and environmental protection, moreover it is possible to guarantee simple glass will not be made to become semi-tempered glass since heating temperature is higher than 450 DEG C, overcome tradition Tempered glass caused by high intermediate temperature sealing annealing failure difficulty, it is ensured that tempered glass impact resistance, Wind-Pressure Resistance security advantages, make vacuum The development of glass steps and has gone up a completely new step.Four, the present invention is suitable for simple glass, tempered glass, radiation protection lead glass, stone English glass etc. is a variety of using silica as the glass of principal component;Five, welding is combined using tin-based solder, since tinbase gold is soft Belong to flexible sealing technology, seal, sealing materials make vacuum glass be able to bear glass by a larger margin with glass rising-heat contracting-cold Internal-external temperature difference prevents disclosure risk caused by expansion, contraction unevenness, and the sorrow without aging, service life is substantially improved;Six, The invention belongs to edge plane sealing tech, seal non-bulging glass surface, reduce transportation volume, have ensured transportation safety. It is hidden among window frame after installation, it is more beautiful;Seven, the heat-proof quality of negative-pressure vacuum glass is had in cavity prepared by the present invention It is 2~4 times of hollow glass, is 6~10 times of monolithic glass, independently passively room is to door and window heat transfer using can reach the world Several requirements;Eight, possessed high vacuum up to 25 years or more with negative-pressure vacuum glass life expectancy in cavity prepared by the present invention Inner cavity ignores gas heat-transfer, substantially inhibits radiant heat transfer;Nine, compared with three glass, two chamber hollow insulating glass, the present invention Quantity in the cavity of preparation with negative-pressure vacuum glass only needs two panels heat-insulated, every square metre of weight compared with its reduce 10kg with On, piece count is less, and glass is more penetrating, possesses excellent daylighting effect;Ten, negative pressure is had in cavity prepared by the present invention Vacuum glass has prevented interior dew condensation phenomenon from mechanism, compared with hollow glass because of condensation problem caused by internal-external temperature difference, it is outstanding every Hot insulating power, so that interior surfaces of glass will not condense even if outdoor temperature drops to -40 DEG C.11, present invention preparation Cavity in have the effective noise reduction of negative-pressure vacuum glass, low and medium frequency noise sound insulation effect stronger for penetration power is significantly high Vacuum lumen has effectively obstructed the propagation of sound.Human auditory system is sensitive, and every 5 decibels of difference, auditory perception then differs 3-4 Times.For professional weighted transmission loss ratio, outdoor 75 decibels of noise, cavity prepared by the present invention is interior to have negative-pressure vacuum Glass sound insulation can reach 42 decibels, be much better than the standard that hollow glass sound insulation is only 29 decibels, particularly in puzzlement people Low frequency noise, such as traffic noise, construction noise, effect are obvious;12, negative-pressure vacuum glass is had in cavity prepared by the present invention Not by using region, height above sea level and the setting angle to be influenced, the high vacuum of inner cavity so that even if grown place with using ground, there are larger Height above sea level drop, inner cavity expansion or shrinkage phenomenon will not occur.Simultaneously horizontally or diagonally in use, heat transfer coefficient is constant, It can be installed on top, the oblique top etc. of building, ensure energy-saving benefit.
Specific embodiment
Specific embodiment 1: present embodiment is that a kind of prepared using simple glass has negative-pressure vacuum glass in cavity Method, be specifically realized by the following steps:
One, frosting treatment: carrying out frosting treatment to the position to be welded of simple glass using physical method or chemical method, Obtain simple glass after frosting treatment;
Two, magnesium foil or magnesium alloy foil metalized: are cut into the position to be welded with simple glass after frosting treatment Equivalent width it is band-like, magnesium foil with a thickness of 0.05mm~1mm, magnesium alloy foil with a thickness of 0.05mm~1mm, then carry out clear It washes, saves under inert gas atmosphere, obtain magnesium ribbon;Magnesium ribbon is laid in common glass after frosting treatment under inert gas atmosphere On the position to be welded of glass, under inert gas atmosphere with laser aid, microplasma device or high-energy beam device in magnesium Belt surface carries out Surface scan and is cooled to room temperature until magnesium ribbon is completely melt, i.e., simple glass is to be welded after completion frosting treatment The metalized for connecing position obtains simple glass after metalized, and after metalized simple glass in inert gas It is saved under atmosphere;
1., under inert gas atmosphere will be equal at the position to be welded of simple glass after two pieces of metalizeds three, assemble: Solder foil is placed, one of to be used as lower glass plate, another piece is used as upper glass plates, and the solder foil is that fusing point is lower than 450 DEG C Solder;2., the upper and lower surfaces of sealing frame are subjected to metalized, sealed after obtaining upper and lower surface metalized Frame;3., the welding position of corresponding lower glass plate sealing frame after upper and lower surface metalized is placed in lower glass plate, upper and lower Array in frame region is sealed after surface metalation processing and places support column, then corresponds to the welding positions of upper glass plates for upper glass Plate covers after upper and lower surface metalized in sealing frame, simple glass after being assembled;
Four, vacuum brazing: simple glass after assembling being put into vacuum brazing furnace and carries out vacuum brazing, vacuum degree 1.0 ×10-2Pa~5.0 × 10-4Pa, brazing temperature are lower than 460 DEG C, and brazing temperature >=solder foil fusing point, holding time of brazing For 15min~25min, room temperature is cooled to the furnace, that is, complete to prepare the vacuum glass for having negative pressure in cavity using simple glass.
Present embodiment principle: frosting treatment is carried out by the position to be welded to simple glass, increases glass solder face Product improves born negative pressure, and carries out metalized to the position to be welded of simple glass and sealing frame, then carries out true Missing solder connects, and obtains the glass solder intensity of high quality, realizes and bears higher vacuum degree and lower leakage in glass plate cavity Rate.Due to having certain negative pressure inside vacuum glass, array in two panels glass chamber at certain intervals is needed to place branch Dagger, to prevent from closing two pieces of tempered glass piece middle positions fittings after weldering or sintering.Support column composition blessing word can also be utilized (such as good fortune, Lu or longevity), lucky figure or mark, can also utilize the method handle of laser cutting, Water Cutting or glass blowing and casting Blessing word, lucky figure or the mark that simple glass is sized to.
Present embodiment step 2 metalized principle: it is got one's things ready with laser aid, microplasma device or high-energy It sets and carries out Surface scan on aluminium strip surface, make magnesium ribbon in glass surface high temperature melting, the main component of pure magnesium or magnesium alloy and glass The high energy devices local heating such as silica application superhigh temperature or laser, when being heated to 650 DEG C or more generate magnesia with Magnesium silicide (SiO2+ 4Mg=Mg2Si+2MgO), reaction will be also formed between glass surface and magnesium ribbon, this layer of conversion zone can Effective welding glass and magnesium ribbon, play transitional function.
Specific embodiment 2: the difference of present embodiment and specific embodiment one is: object described in step 1 Reason method specific operation process is as follows: being sprayed using sand-blasting machine or water cutting machine the position to be welded of simple glass, is sprayed Penetrate the particles of silicon carbide that particle diameter is 0.1mm~0.5mm, when being sprayed using sand-blasting machine, the high pressure gas of sand-blasting machine Pressure be 150MPa~400MPa, the same position sustained firing time be 1s~5s;When being sprayed using water cutting machine, The high pressure water jets injection pressure of water cutting machine is 150MPa~400MPa, and the same position sustained firing time is 1s~5s;Complete The frosting treatment of the position to be welded of simple glass, obtains simple glass after frosting treatment.Other and one phase of specific embodiment Together.
Irregular pit is showed at simple glass position to be welded after the frosting treatment that the present embodiment obtains.
Specific embodiment 3: the difference of present embodiment and specific embodiment one is: described in step 1ization Method specific operation process is as follows: one layer of hydrofluoric acid is smeared or brushed at the position to be welded of simple glass, reacts 3min ~5min, then cleaning removal hydrofluoric acid, that is, complete the frosting treatment of the position to be welded of simple glass, after obtaining frosting treatment Simple glass.Other are same as the specific embodiment one.
Surface roughness after the frosting treatment that the present embodiment obtains at simple glass position to be welded is 1.6 μm~100 μ m。
Specific embodiment 4: present embodiment is with one to three difference of specific embodiment: described in step 2 Detailed process is as follows for cleaning: 1., being first put into the buck that temperature is 75 DEG C and impregnates 20s, is then cleaned using deionized water, until nothing Until buck remains;The alkalinity of the buck is 20%;2., place into and impregnate 3min in nitric acid aqueous solution, it is clear using deionized water It washes, until without nitric acid aqueous solution residual;The mass fraction of nitric acid is 40% in the nitric acid aqueous solution;3., use temperature for 50~100 DEG C Deionized water clean, until without greasy residues;4., finally temperature be 100~115 DEG C at air-dry, in inert gas gas It is saved under atmosphere, obtains magnesium ribbon.Other are identical as specific embodiment one to three.
Specific embodiment 5: present embodiment is with one to four difference of specific embodiment: step 3 1. described in Solder foil is Tin-zinc-aluminium solder, tin silver-colored zinc almit or zinc-aluminum brazing filler metal.Other are identical as specific embodiment one to four.
Specific embodiment 6: present embodiment is with one to five difference of specific embodiment: vacuum degree in step 4 It is 1.0 × 10-2Pa~3.0 × 10-3Pa.Other are identical as specific embodiment one to five.
Specific embodiment 7: present embodiment is with one to five difference of specific embodiment: vacuum degree in step 4 It is 3.0 × 10-3Pa~5.0 × 10-4Pa.Other are identical as specific embodiment one to five.
The content of present invention is not limited only to the content of the respective embodiments described above, the group of one of them or several specific embodiments The purpose of invention also may be implemented in contract sample.
Using following verification experimental verifications effect of the present invention
Embodiment 1: a method of it is prepared using simple glass with negative-pressure vacuum glass in cavity, specifically by following What step was completed:
One, frosting treatment: frosting treatment is carried out using to be welded position of the physical method to simple glass, is obtained at texturing Simple glass after reason;
Two, metalized: magnesium foil is cut into and the position equivalent width to be welded of simple glass after frosting treatment It is band-like, magnesium foil with a thickness of 0.05mm~1mm, then cleaned, saved under inert gas atmosphere, obtain magnesium ribbon;Lazy Property gas atmosphere under magnesium ribbon is laid in after frosting treatment on the position to be welded of simple glass, under inert gas atmosphere with swashing Electro-optical device, microplasma device or high-energy beam device carry out Surface scan on magnesium ribbon surface, cold until magnesium ribbon is completely melt But to room temperature, i.e., the metalized of simple glass position to be welded after completion frosting treatment obtains common after metalized Glass, and simple glass saves under inert gas atmosphere after metalized;
1., under inert gas atmosphere will be equal at the position to be welded of simple glass after two pieces of metalizeds three, assemble: Solder foil is placed, one of to be used as lower glass plate, another piece is used as upper glass plates, and the solder foil is zinc-aluminum brazing filler metal, zinc-aluminium The fusing point of solder is 380~420 DEG C;2., the upper and lower surfaces of sealing frame are subjected to metalized, obtain upper and lower surface Sealing frame after metalized;3., the welding position of corresponding lower glass plate places sealing frame after upper and lower surface metalized In lower glass plate, array in frame region is sealed after upper and lower surface metalized and places support column, then corresponds to upper glass plates Welding position upper glass plates are covered after upper and lower surface metalized in sealing frame, simple glass after being assembled;
Four, vacuum brazing: simple glass after assembling being put into vacuum brazing furnace and carries out vacuum brazing, vacuum degree 3.0 ×10-3Pa, brazing temperature are 430 DEG C, and holding time of brazing 20min cools to room temperature with the furnace, that is, complete to use simple glass It prepares in cavity with negative-pressure vacuum glass;Vacuum degree in the cavity with negative-pressure vacuum glass is 3.0 × 10-3Pa。
Physical method specific operation process described in step 1 is as follows: using sand-blasting machine to the position to be welded of simple glass It sets and is sprayed, spray the particles of silicon carbide that particle diameter is 0.1mm~0.5mm, the pressure of the high pressure gas of sand-blasting machine is 300MPa, same position sustained firing time are 3s, i.e. the frosting treatment of the position to be welded of completion simple glass, obtain texturing Simple glass after processing.
Detailed process is as follows for cleaning described in step 2: 1., being first put into the buck that temperature is 75 DEG C and impregnates 20s, so It is cleaned afterwards using deionized water, until without buck residual;The alkalinity of the buck is 20%;2., place into nitric acid aqueous solution 3min is impregnated, is cleaned using deionized water, until without nitric acid aqueous solution residual;The mass fraction of nitric acid is in the nitric acid aqueous solution 40%;3., use temperature for 80 DEG C deionized water clean, until without greasy residues;4., finally temperature be 110 DEG C at It air-dries, saves under inert gas atmosphere, obtain magnesium ribbon.
It is detected by heat-proof quality, the heat-proof quality in cavity manufactured in the present embodiment with negative-pressure vacuum glass is existing 3.2 times of hollow glass.
Sound insulation property detection, for professional weighted transmission loss ratio, outdoor 75 decibels of noise, the present embodiment preparation Cavity in the vacuum glass sound insulation with negative pressure can reach 42 decibels, and hollow glass sound insulation is only 29 decibels.
Embodiment 2: a method of it is prepared using simple glass with negative-pressure vacuum glass in cavity, specifically by following What step was completed:
One, frosting treatment: frosting treatment is carried out using to be welded position of the chemical method to simple glass, is obtained at texturing Simple glass after reason;
Two, magnesium alloy foil metalized: is cut into the position width one to be welded with simple glass after frosting treatment Cause it is band-like, magnesium alloy foil with a thickness of 0.05mm~1mm, then cleaned, saved under inert gas atmosphere, obtain magnesium Band;Magnesium ribbon is laid in after frosting treatment on the position to be welded of simple glass, in inert gas gas under inert gas atmosphere Surface scan is carried out on magnesium ribbon surface with laser aid, microplasma device or high-energy beam device under atmosphere, until magnesium ribbon is completely molten It turns to only, is cooled to room temperature, i.e., the metalized of simple glass position to be welded, obtains at metallization after completion frosting treatment Simple glass after reason, and simple glass saves under inert gas atmosphere after metalized;
1., under inert gas atmosphere will be equal at the position to be welded of simple glass after two pieces of metalizeds three, assemble: Solder foil is placed, one of to be used as lower glass plate, another piece is used as upper glass plates, and the solder foil is zinc-aluminum brazing filler metal, zinc-aluminium The fusing point of solder is 380~420 DEG C;2., the upper and lower surfaces of sealing frame are subjected to metalized, obtain upper and lower surface Sealing frame after metalized;3., the welding position of corresponding lower glass plate places sealing frame after upper and lower surface metalized In lower glass plate, array in frame region is sealed after upper and lower surface metalized and places support column, then corresponds to upper glass plates Welding position upper glass plates are covered after upper and lower surface metalized in sealing frame, simple glass after being assembled;
Four, vacuum brazing: simple glass after assembling being put into vacuum brazing furnace and carries out vacuum brazing, vacuum degree 3.0 ×10-3Pa, brazing temperature are 430 DEG C, and holding time of brazing 20min cools to room temperature with the furnace, that is, complete to use simple glass It prepares in cavity with negative-pressure vacuum glass;Vacuum degree in the cavity with negative-pressure vacuum glass is 3.0 × 10-3Pa。
Chemical method specific operation process described in step 1 is as follows: one is smeared at the position to be welded of simple glass Layer hydrofluoric acid, reacts 5min, then cleaning removal hydrofluoric acid, i.e. the frosting treatment of the position to be welded of completion simple glass, obtains Simple glass after to frosting treatment.
Detailed process is as follows for cleaning described in step 2: 1., being first put into the buck that temperature is 75 DEG C and impregnates 20s, so It is cleaned afterwards using deionized water, until without buck residual;The alkalinity of the buck is 20%;2., place into nitric acid aqueous solution 3min is impregnated, is cleaned using deionized water, until without nitric acid aqueous solution residual;The mass fraction of nitric acid is in the nitric acid aqueous solution 40%;3., use temperature for 80 DEG C deionized water clean, until without greasy residues;4., finally temperature be 100~115 It is air-dried at DEG C, saves under inert gas atmosphere, obtain magnesium ribbon.
It is detected by heat-proof quality, the heat-proof quality in cavity manufactured in the present embodiment with negative-pressure vacuum glass is existing 3.5 times of hollow glass.
Sound insulation property detection, for professional weighted transmission loss ratio, outdoor 75 decibels of noise, the present embodiment preparation Cavity in the sound insulation of negative-pressure vacuum glass can reach 42 decibels, and hollow glass sound insulation is only 29 decibels.

Claims (7)

1. a kind of prepare the method for having negative-pressure vacuum glass in cavity using simple glass, it is characterised in that it is by following step Suddenly it completes:
One, frosting treatment: frosting treatment is carried out to the position to be welded of simple glass using physical method or chemical method, is obtained Simple glass after frosting treatment;
Two, magnesium foil or magnesium alloy foil metalized: are cut into the position width to be welded with simple glass after frosting treatment It is consistent band-like, magnesium foil with a thickness of 0.05mm~1mm, magnesium alloy foil with a thickness of 0.05mm~1mm, then cleaned, It saves under inert gas atmosphere, obtains magnesium ribbon;Magnesium ribbon is laid in simple glass after frosting treatment under inert gas atmosphere Position to be welded on, under inert gas atmosphere with laser aid, microplasma device or high-energy beam device in magnesium ribbon Surface carries out Surface scan and is cooled to room temperature until magnesium ribbon is completely melt, i.e., simple glass is to be welded after completion frosting treatment The metalized of position obtains simple glass after metalized, and after metalized simple glass in inert gas gas It is saved under atmosphere;
Three, it assembles: will be placed at the position to be welded of simple glass after two pieces of metalizeds 1., under inert gas atmosphere Solder foil, one of to be used as lower glass plate, another piece is used as upper glass plates, and the solder foil is the pricker that fusing point is lower than 450 DEG C Material;2., the upper and lower surfaces of sealing frame are subjected to metalized, obtain sealing frame after upper and lower surface metalized; 3., the welding position of corresponding lower glass plate sealing frame after upper and lower surface metalized is placed in lower glass plate, in upper following table Array in frame region is sealed after the metalized of face and places support column, then corresponds to the welding positions of upper glass plates for upper glass plates It covers after upper and lower surface metalized in sealing frame, simple glass after being assembled;
Four, vacuum brazing: simple glass after assembling being put into vacuum brazing furnace and carries out vacuum brazing, and vacuum degree is 1.0 × 10- 2Pa~5.0 × 10-4Pa, brazing temperature is lower than 460 DEG C, and brazing temperature >=solder foil fusing point, holding time of brazing are 15min~25min cools to room temperature with the furnace, that is, completes to prepare using simple glass in cavity with negative-pressure vacuum glass.
2. it is according to claim 1 it is a kind of using simple glass prepare in cavity have negative-pressure vacuum glass method, It is characterized in that physical method specific operation process described in step 1 is as follows: using sand-blasting machine or water cutting machine to simple glass Position to be welded sprayed, injection particle diameter be 0.1mm~0.5mm particles of silicon carbide, when using sand-blasting machine carry out When injection, the pressure of the high pressure gas of sand-blasting machine is 150MPa~400MPa, and the same position sustained firing time is 1s~5s;When When being sprayed using water cutting machine, the high pressure water jets injection pressure of water cutting machine is 150MPa~400MPa, and same position is lasting Injecting time is 1s~5s;The frosting treatment for completing the position to be welded of simple glass, obtains simple glass after frosting treatment.
3. it is according to claim 1 it is a kind of using simple glass prepare in cavity have negative-pressure vacuum glass method, Be characterized in that chemical method specific operation process described in step 1 is as follows: at the position to be welded of simple glass smear or One layer of hydrofluoric acid is brushed, 3min~5min is reacted, then cleaning removal hydrofluoric acid, that is, complete the position to be welded of simple glass Frosting treatment obtains simple glass after frosting treatment.
4. it is according to claim 1 it is a kind of using simple glass prepare in cavity have negative-pressure vacuum glass method, It is characterized in that detailed process is as follows for cleaning described in step 2: 1., being first put into the buck that temperature is 75 DEG C and impregnate 20s, so It is cleaned afterwards using deionized water, until without buck residual;The alkalinity of the buck is 20%;2., place into nitric acid aqueous solution 3min is impregnated, is cleaned using deionized water, until without nitric acid aqueous solution residual;The mass fraction of nitric acid is in the nitric acid aqueous solution 40%;3., use temperature for 50~100 DEG C deionized water clean, until without greasy residues;4., finally temperature be 100 It is air-dried at~115 DEG C, saves under inert gas atmosphere, obtain magnesium ribbon.
5. it is according to claim 1 it is a kind of using simple glass prepare in cavity have negative-pressure vacuum glass method, Solder foil described in being characterized in that step 3 1. is Tin-zinc-aluminium solder, tin silver-colored zinc almit or zinc-aluminum brazing filler metal.
6. it is according to claim 1 it is a kind of using simple glass prepare in cavity have negative-pressure vacuum glass method, It is characterized in that in step 4 that vacuum degree is 1.0 × 10-2Pa~3.0 × 10-3Pa。
7. it is according to claim 1 it is a kind of using simple glass prepare in cavity have negative-pressure vacuum glass method, It is characterized in that in step 4 that vacuum degree is 3.0 × 10-3Pa~5.0 × 10-4Pa。
CN201811408863.7A 2018-11-23 2018-11-23 A method of it is prepared in cavity using simple glass with negative-pressure vacuum glass Pending CN109265022A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811408863.7A CN109265022A (en) 2018-11-23 2018-11-23 A method of it is prepared in cavity using simple glass with negative-pressure vacuum glass

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811408863.7A CN109265022A (en) 2018-11-23 2018-11-23 A method of it is prepared in cavity using simple glass with negative-pressure vacuum glass

Publications (1)

Publication Number Publication Date
CN109265022A true CN109265022A (en) 2019-01-25

Family

ID=65190136

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811408863.7A Pending CN109265022A (en) 2018-11-23 2018-11-23 A method of it is prepared in cavity using simple glass with negative-pressure vacuum glass

Country Status (1)

Country Link
CN (1) CN109265022A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101708964A (en) * 2009-11-26 2010-05-19 南京工业大学 Glass and metal vacuum brazing technique
CN102050585A (en) * 2009-11-02 2011-05-11 刘伟杰 Low-cost toughened vacuum glass and manufacture method thereof
CN102249559A (en) * 2010-12-10 2011-11-23 洛阳兰迪玻璃机器有限公司 Vacuum glass component
CN102617025A (en) * 2011-01-31 2012-08-01 洛阳兰迪玻璃机器股份有限公司 Method for acquiring vacuum during making vacuum glass member
CN103723930A (en) * 2013-12-16 2014-04-16 北京工业大学 Metal and glass connecting material pretreatment method
CN104003628A (en) * 2013-02-26 2014-08-27 中国建材检验认证集团股份有限公司 Vacuum glass with metal edge-sealing structure and making method thereof
CN108002717A (en) * 2016-10-31 2018-05-08 张跃 A kind of vacuum glass

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102050585A (en) * 2009-11-02 2011-05-11 刘伟杰 Low-cost toughened vacuum glass and manufacture method thereof
CN101708964A (en) * 2009-11-26 2010-05-19 南京工业大学 Glass and metal vacuum brazing technique
CN102249559A (en) * 2010-12-10 2011-11-23 洛阳兰迪玻璃机器有限公司 Vacuum glass component
CN102617025A (en) * 2011-01-31 2012-08-01 洛阳兰迪玻璃机器股份有限公司 Method for acquiring vacuum during making vacuum glass member
CN104003628A (en) * 2013-02-26 2014-08-27 中国建材检验认证集团股份有限公司 Vacuum glass with metal edge-sealing structure and making method thereof
CN103723930A (en) * 2013-12-16 2014-04-16 北京工业大学 Metal and glass connecting material pretreatment method
CN108002717A (en) * 2016-10-31 2018-05-08 张跃 A kind of vacuum glass

Similar Documents

Publication Publication Date Title
KR102470583B1 (en) Vacuum glass and manufacturing method thereof
US6558494B1 (en) Vacuum IG window unit with edge seal at least partially diffused at temper and completed via microwave curing, and corresponding method of making the same
US4683154A (en) Laser sealed vacuum insulation window
US6635321B2 (en) Vacuum IG window unit with edge seal formed via microwave curing, and corresponding method of making the same
US6701749B2 (en) Vacuum IG window unit with edge seal at least partially diffused at temper and completed via microwave curing, and corresponding method of making the same
JPS63501728A (en) Architectural and/or daylighting elements with thermal insulation and methods for their production and devices for carrying out this method
CN111348843A (en) Method for manufacturing vacuum glass
CN109265022A (en) A method of it is prepared in cavity using simple glass with negative-pressure vacuum glass
US20120131882A1 (en) Method for producing a laminated vacuum-tight connection between a glass pane and a metal frame, and laminated glass pane connection
CN109369035A (en) A method of it is prepared in cavity using simple glass with negative-pressure vacuum glass
US20120291769A1 (en) Roof-mounted water heater
US20240167315A1 (en) Vacuum insulated panel with cte optimized edge seal
WO2024112499A1 (en) Vacuum insulated panel with tellurium oxide and/or boron and bismuth oxide inclusive seal
KR20120100936A (en) Solar collector
WO2024112494A1 (en) Vacuum insulated panel with getter having ti-al-v crystalline phase and method of making same
WO2024112483A1 (en) Vacuum insulated panel with tellurium oxide and/or vanadium oxide inclusive seal
WO2024112500A1 (en) Vacuum insulated panel seal
WO2024112487A1 (en) Vacuum insulated panel with optimized compressive and/or tensile stress in glass
WO2024112408A1 (en) Vacuum insulated panel with seal for pump-out tube and/or method of making same
WO2024112482A1 (en) Vacuum insulated panel with tellurium oxide and/or vanadium oxide inclusive layered seal
WO2024112407A1 (en) Vacuum insulated panel with elongated getter
WO2024112484A1 (en) Vacuum insulated panel with layered seal and/or method of making same
WO2024112493A1 (en) Vacuum insulated panel with layered seal and/or method of making same
WO2024112514A1 (en) Method of making vacuum insulated panel with optimized laser beam size
WO2024112578A1 (en) Method of making vacuum insulated panel with lasing duration

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20190125

WD01 Invention patent application deemed withdrawn after publication