CN109261542A - A kind of battery core detection method for sorting - Google Patents
A kind of battery core detection method for sorting Download PDFInfo
- Publication number
- CN109261542A CN109261542A CN201811162829.6A CN201811162829A CN109261542A CN 109261542 A CN109261542 A CN 109261542A CN 201811162829 A CN201811162829 A CN 201811162829A CN 109261542 A CN109261542 A CN 109261542A
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- Prior art keywords
- battery core
- station
- detected
- sorting
- feed station
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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Abstract
The invention discloses a kind of battery cores to detect method for sorting, the battery core detects method for sorting and detects sorting device using battery core, and it includes battery core feed station, station of taking pictures, defect ware container, qualified product container, manipulator and image collecting device that battery core, which detects sorting device,；The following steps are included: material preparation process: battery core to be detected being placed in battery core feed station, grabs battery core to be detected using manipulator, and be transferred to station of taking pictures；Image acquisition step: the image of the upper surface and lower surface of battery core is shot respectively using two video cameras；Comparison judgment step: the image of acquired image in image acquisition step and qualified battery core is compared, judges whether the battery core to be detected is qualified；Separation step: according to judgment step as a result, qualified products are transferred in qualified product container using manipulator, and substandard product is transferred in defect ware container.The present invention can improve the efficiency of detection sorting.
Description
Technical field
The present invention relates to a kind of detection method for sorting more particularly to a kind of battery core to detect method for sorting.
Background technique
Currently, lithium ion battery using more and more extensive, such as mobile phone, notebook, electric car etc. form one
Huge industrial colony.Wherein, battery core is the intermediate products of variform lithium battery, can be assembled into different rule by pack process
Battery of lattice, such as the automobile-used lithium battery of electrical salf-walking, electrocar lithium battery etc..
Since the shell of battery core is a kind of composite material that quality is softer, battery core includes battery core body and is covered on battery core
This external Mylar film；After battery core is produced, a lot of quality problems have embodiment battery core in appearance, so in battery core
In production technology, need to detect battery core appearance, and battery core is classified according to testing result, but it is existing in reality
Efficiency is lower when existing aforesaid operations.
Summary of the invention
For overcome the deficiencies in the prior art, the purpose of the present invention is to provide a kind of battery cores to detect method for sorting, energy
Improve the efficiency of detection sorting.
The purpose of the present invention adopts the following technical scheme that realization:
A kind of battery core detection method for sorting, the battery core detect method for sorting and detect sorting device, the battery core using battery core
Detecting sorting device includes battery core feed station, station of taking pictures, defect ware container, qualified product container, manipulator and Image Acquisition
Device；The manipulator is used to for the battery core of the battery core feed station to be transferred to the station of taking pictures；The manipulator is also used
In the battery core of the station of taking pictures selectively is transferred in the defect ware container or the qualified product container；Described image
Acquisition device includes two video cameras of the station two sides up and down of taking pictures of being placed in；The following steps are included:
Material preparation process: battery core to be detected is placed in battery core feed station, grabs electricity to be detected using manipulator
Core, and it is transferred to station of taking pictures；
Image acquisition step: the image of the upper surface and lower surface of battery core is shot respectively using two video cameras；
Comparison judgment step: the image of acquired image in image acquisition step and qualified battery core is compared, is sentenced
Whether the battery core to be detected of breaking is qualified；
Separation step: according to judgment step as a result, qualified products are transferred to the qualified product container using manipulator
It is interior, and substandard product is transferred in the defect ware container.
Further, described image acquisition device further includes bracket, at least two ultraviolet lamps and at least two light source assemblies；
The bracket is equipped with transparent glass in the detection through slot through there is detection through slot；The transparent glass is formed as the bat
According to station；At least two ultraviolet lamps are placed in the two sides up and down of the detection through slot, and the ultraviolet lamp is used for towards the inspection
Survey through slot emitting ultraviolet light；At least two light source assemblies be placed in it is described detection through slot two sides up and down；At least two institutes
State video camera be placed in it is described detection through slot two sides up and down；In described image acquisition step, using two video camera difference
Before the image for shooting the upper surface and lower surface of battery core, first opens ultraviolet lamp and light fixture is radiated at the electricity on transparent glass
On core.
Further, the light source assembly uses headlamp.
Further, the manipulator includes power mechanism, mounting plate and pickup unit；The pickup unit includes at least
Two vacuum chucks；At least two vacuum chucks are separately mounted on the mounting plate, and can be close to each other or remote each other
From；The vacuum chuck is correspondingly arranged on locking structure, and the locking structure is fixed on institute for that will correspond to the vacuum chuck
It states on mounting plate；The power mechanism is for driving the mounting plate to move；Before grabbing battery core to be detected using manipulator,
It according to the distance between at least two vacuum chuck of size adjusting of battery core, and is adjusting to suitable position, using locking
Structure is fixed on a mounting board by vacuum chuck.
Further, the battery core detection sorting device further includes conveying and positioning device, and the conveying and positioning device includes
Conveyor surface, conveying mechanism, the first positioning plate, the second positioning plate and guide frame；Described conveyor surface one end is formed as discharge end, separately
One end is formed as feed end；The conveying mechanism is for conveying battery core from the feed end to the direction of discharge；It is described
Conveyor surface has the battery core feed station, and the battery core feed station is given between the feed end and the discharge end；
The battery core feed station is arranged in close to one end of the discharge end in first positioning plate；The second positioning plate setting exists
The side of the battery core feed station；The guide frame is used to the battery core that the conveying mechanism conveys being directed to the battery core
Feed station, and the battery core is guided to the side that the battery core feed station is equipped with second positioning plate；The material is quasi-
In standby step, battery core to be detected is placed in battery core feed station using following steps:
Conveying mechanism conveys battery core to be detected from feed end to direction of discharge, and uses guide frame by electricity to be detected
Core is directed to battery core feed station, when battery core to be detected moves to the position to offset with the first positioning plate no longer with conveying mechanism
Continue to move；The battery core to be detected is also directed to equipped with second positioning plate by the battery core feed station using guide frame
Side, battery core to be detected support encounter the second positioning plate when no longer moved to side.
Compared with prior art, the beneficial effects of the present invention are:
The present invention transfers battery core between station of taking pictures, defect ware container and qualified product container by using manipulator,
Reduce labor intensity；Cooperate two video cameras to realize to shooting while two sides above and below battery core again, and saves shooting time；Later
Directly battery core is transferred in defect ware container or qualified product container using manipulator according to testing result, without subsequent again to electricity
Core is packaged, and simplifies operating procedure, and reduce labor intensity, and then improves integrated operation efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that battery core of the present invention detects sorting device；
Fig. 2 is the structural schematic diagram of image collecting device of the present invention；
Fig. 3 is the structural schematic diagram of manipulator of the present invention；
Fig. 4 is the schematic enlarged-scale view of the part Fig. 3 A of the present invention；
Fig. 5 is the structural schematic diagram of conveying and positioning device of the present invention；
Fig. 6 is the flow chart that battery core of the present invention detects method for sorting.
In figure: 10, battery core feed station；20, it takes pictures station；30, defect ware container；40, qualified product container；50, mechanical
Hand；51, power mechanism；52, mounting plate；53, vacuum chuck；54, locking structure；60, image collecting device；61, bracket；62,
Ultraviolet lamp；63, light source assembly；64, video camera；70, conveying and positioning device；71, conveying mechanism；72, the first positioning plate；73,
Two positioning plates；74, guide frame；80, battery core.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the present invention, it should be noted that not
Under the premise of conflicting, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination
Example.
A kind of battery core as shown in figures 1 to 6 detects method for sorting, which detects method for sorting using battery core detection sorting
Equipment；The conveying device of taking pictures of battery core 80 includes battery core feed station 10, station 20 of taking pictures, defect ware container 30, qualified product container
40, manipulator 50 and image collecting device 60；Manipulator 50 is used to the battery core 80 of battery core feed station 10 being transferred to work of taking pictures
Position 20；Manipulator 50 is also used to the battery core 80 for station 20 of taking pictures selectively being transferred to defect ware container 30 or qualified product container
In 40；Image collecting device 60 includes two video cameras 64 of about 20 two sides of station of taking pictures that are placed in；The following steps are included:
Material preparation process: battery core 80 to be detected is placed in battery core feed station 10, using manipulator 50 crawl to
Battery core 80 is detected, and is transferred to station 20 of taking pictures；
Image acquisition step: the image of the upper surface and lower surface of battery core 80 is shot respectively using two video cameras 64；
Comparison judgment step: the image of acquired image in image acquisition step and qualified battery core 80 is compared,
Judge whether the battery core 80 to be detected is qualified；
Separation step: according to judgment step as a result, qualified products are transferred to qualified product container 40 using manipulator 50
It is interior, and substandard product is transferred in defect ware container 30.
In the above method, realize that battery core 80 is held in battery core feed station 10, station 20 of taking pictures, defect ware by manipulator 50
Transfer between device 30 and qualified product container 40, relative to artificial mobile reduction labor intensity；Furthermore it can using two video cameras 64
It is shot while realization to about 80 two sides of battery core, and carries out the shooting of about 80 two sides of battery core without moving up and down video camera 64
Or without overturning to battery core 80, save shooting time；And, according to judging result, manipulator 50 is directly by battery core later
80 are transferred in defect ware container 30 or qualified product container 40, can remove the subsequent operation packed to battery core 80 from, in this way, simple
Change operating procedure, and reduce labor intensity, and then improves integrated operation efficiency.
Preferably, image collecting device 60 includes bracket 61, at least two ultraviolet lamps 62 and at least two light source assemblies 63；
Bracket 61 detects in through slot through there is detection through slot and is equipped with transparent glass；Transparent glass is formed as station 20 of taking pictures；At least two
A ultraviolet lamp 62, which is placed in, detects the two sides up and down of through slot, and ultraviolet lamp 62 is used for towards detection through slot emitting ultraviolet light；At least two
Light source assembly 63, which is placed in, detects the two sides up and down of through slot；At least two video cameras 64, which are placed in, detects the two sides up and down of through slot；
In image acquisition step, before shooting the image of upper surface and lower surface of battery core 80 respectively using two video cameras 64, first
It opens ultraviolet lamp 62 and light fixture is radiated in the battery core 80 on transparent glass.
In the above-described embodiments, when opening ultraviolet lamp 62, at this time under the irradiation of ultraviolet lamp 62, Mylar film is to there is face
The state of color displays, if Mylar film is shown as blue or green, in order to which video camera 64 adopts its morphosis
Collection, simultaneously, light source assembly 63 provides enough light sources for the shooting of video camera 64, it should be noted that light source assembly herein
63 intensity of illumination is weaker than ultraviolet lamp 62, to avoid irradiation of the illumination effect ultraviolet lamp 62 to battery core 80 of light source assembly 63, makes
It is relatively clear to obtain 80 overall structure of battery core, cooperates video camera 64 to shoot the two sides up and down of battery core 80 later, in this way, can adopt
Collection more completely 80 image of battery core, such as: the appearance of Mylar film and the distribution of Mylar film；And sentence conducive to subsequent contrast
In disconnected step, realization more completely judges the appearance of battery core 80 to be detected, improves the accuracy of judgement.
Specifically, light source assembly 63 uses headlamp.
Further, manipulator 50 includes power mechanism 51, mounting plate 52 and pickup unit；Pickup unit includes at least two
A vacuum chuck 53；Herein it should be noted that in use, the vacuum chuck 53 is connected to by hose with external vacuum pump, and
By the pumping or deflation of external vacuum pump, and realize the pickup or release to battery core 80；At least two vacuum chucks 53 difference
It is mounted on mounting plate 52, and can be close to each other or away from each other；Vacuum chuck 53 is correspondingly arranged on locking structure 54, locking knot
Structure 54 is fixed on mounting plate 52 for that will correspond to vacuum chuck 53；Power mechanism 51 is for driving mounting plate 52 to move；It is adopting
Before grabbing battery core 80 to be detected with manipulator 50, according between at least two vacuum chuck 53 of size adjusting of battery core 80 away from
From, and adjusting to suitable position, vacuum chuck 53 is fixed on mounting plate 52 using locking structure 54；In this way, can
Pickup unit is adjusted according to the size of battery core 80 to be detected, and this battery core detection method for sorting is made to be suitable for different rulers
Very little battery core 80, it is applied widely.
The structure that the structure being clasped can be used in above-mentioned locking mechanism or two magnetites mutually adsorb.
Further, battery core detection sorting device further includes conveying and positioning device 70, and conveying and positioning device 70 includes conveying
Face, conveying mechanism 71, the first positioning plate 72, the second positioning plate 73 and guide frame 74；Conveyor surface one end is formed as discharge end, separately
One end is formed as feed end；Conveying mechanism 71 is used to convey battery core 80 from feed end to direction of discharge；Conveyor surface has electricity
Core feed station 10, battery core feed station 10 are given between feed end and discharge end；First positioning plate 72 setting battery core into
Expect station 10 close to one end of discharge end；The side of battery core feed station 10 is arranged in second positioning plate 73；Guide frame 74 is used
It is directed to battery core feed station 10 in the battery core 80 for conveying conveying mechanism 71, and the battery core 80 is set to battery core feed station 10
There is the side of the second positioning plate 73 to guide；In material preparation process, battery core 80 to be detected is placed on battery core using following steps
In feed station 10:
Conveying mechanism 71 conveys battery core 80 to be detected from feed end to direction of discharge, at this point, using guide frame 74
Battery core 80 to be detected is directed to battery core feed station 10, the position to offset with the first positioning plate 72 is moved in battery core 80 to be detected
No longer continue to move with conveying mechanism 71 when setting, realizes the positioning of 80 one end of battery core to be detected at this time；Also use guide frame 74
The battery core 80 to be detected is directed to the side that battery core feed station 10 is equipped with the second positioning plate 73, supports and touches in battery core 80 to be detected
It is no longer moved to side when to the second positioning plate 73, realizes the positioning of 80 side of battery core to be detected at this time；In this way, in conveying mechanism
During 71 conveying battery cores 80 to be detected, while cooperating the first positioning plate 72, the second positioning plate 73 and guide frame 74, realizes
The positioning operation of the battery core 80 to be detected, it is subsequent to no longer need to position battery core 80 to be detected, it is steady convenient for subsequent mechanical hand 50
Clamp takes, and is further simplified operation, improves efficiency.
Above-mentioned guide frame 74 can be guide plate, and guide plate has guide surface, and the guide surface is from close to the one of feed end
It holds to the other end and is gradually tilted to the direction close to battery core feed station 10.
The above embodiment is only the preferred embodiment of the present invention, and the scope of protection of the present invention is not limited thereto,
The variation and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention
Claimed range.
Claims (5)
1. a kind of battery core detects method for sorting, it is characterised in that: the battery core detects method for sorting and detects sorting device using battery core,
Battery core detection sorting device include battery core feed station, station of taking pictures, defect ware container, qualified product container, manipulator and
Image collecting device；The manipulator is used to for the battery core of the battery core feed station to be transferred to the station of taking pictures；The machine
Tool hand is also used to for the battery core of the station of taking pictures selectively being transferred in the defect ware container or the qualified product container；
Described image acquisition device includes two video cameras of the station two sides up and down of taking pictures of being placed in；The following steps are included:
Material preparation process: battery core to be detected is placed in battery core feed station, grabs battery core to be detected using manipulator, and
It is transferred to station of taking pictures；
Image acquisition step: the image of the upper surface and lower surface of battery core is shot respectively using two video cameras；
Comparison judgment step: the image of acquired image in image acquisition step and qualified battery core is compared, judgement should
Whether battery core to be detected is qualified；
Separation step: according to judgment step as a result, qualified products are transferred in the qualified product container using manipulator, and
Substandard product is transferred in the defect ware container.
2. battery core as described in claim 1 detects method for sorting, it is characterised in that: described image acquisition device further includes branch
Frame, at least two ultraviolet lamps and at least two light source assemblies；The bracket is installed in the detection through slot through there is detection through slot
There is transparent glass；The transparent glass is formed as the station of taking pictures；The detection that is placed in of at least two ultraviolet lamps is logical
The two sides up and down of slot, the ultraviolet lamp are used for towards the detection through slot emitting ultraviolet light；At least two light source assemblies are split
In the two sides up and down of the detection through slot；At least two video cameras be placed in it is described detection through slot two sides up and down；It is described
In image acquisition step, before the image for the upper surface and lower surface for shooting battery core respectively using two video cameras, first open
Ultraviolet lamp and light fixture are radiated in the battery core on transparent glass.
3. battery core as claimed in claim 2 detects method for sorting, it is characterised in that: the light source assembly uses headlamp.
4. battery core as described in claim 1 detects method for sorting, it is characterised in that: the manipulator includes power mechanism, peace
Loading board and pickup unit；The pickup unit includes at least two vacuum chucks；At least two vacuum chucks are installed respectively
On the mounting plate, and can be close to each other or away from each other；The vacuum chuck is correspondingly arranged on locking structure, the locking
Structure is fixed on the mounting plate for that will correspond to the vacuum chuck；The power mechanism is for driving the mounting plate to transport
It is dynamic；Before grab battery core to be detected using manipulator, according between at least two vacuum chuck of size adjusting of battery core away from
From, and adjusting to suitable position, it is using locking structure that vacuum chuck is fixed on a mounting board.
5. battery core as described in claim 1 detects method for sorting, it is characterised in that: the battery core detects sorting device and further includes
Conveying and positioning device, the conveying and positioning device include conveyor surface, conveying mechanism, the first positioning plate, the second positioning plate and guiding
Structure；Described conveyor surface one end is formed as discharge end, and the other end is formed as feed end；The conveying mechanism is used for battery core from institute
Feed end is stated to convey to the direction of discharge；The conveyor surface has the battery core feed station, the battery core feed station
To between the feed end and the discharge end；The first positioning plate setting is in the battery core feed station close to described
One end of discharge end；The side of the battery core feed station is arranged in second positioning plate；The guide frame is used for institute
The battery core for stating conveying mechanism conveying is directed to the battery core feed station, and the battery core is equipped with institute to the battery core feed station
State the side guiding of the second positioning plate；In the material preparation process, battery core to be detected is placed on battery core using following steps
In feed station:
Conveying mechanism conveys battery core to be detected from feed end to direction of discharge, and is led battery core to be detected using guide frame
Battery core feed station is led to, is no longer continued with conveying mechanism when battery core to be detected moves to the position to offset with the first positioning plate
Movement；The battery core to be detected is also directed to by one of the battery core feed station equipped with second positioning plate using guide frame
Side, battery core to be detected are no longer moved to side when supporting and encountering the second positioning plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811162829.6A CN109261542B (en) | 2018-09-30 | 2018-09-30 | Battery cell detection sorting method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811162829.6A CN109261542B (en) | 2018-09-30 | 2018-09-30 | Battery cell detection sorting method |
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| Publication Number | Publication Date |
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| CN109261542A true CN109261542A (en) | 2019-01-25 |
| CN109261542B CN109261542B (en) | 2021-12-21 |
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| CN201811162829.6A Active CN109261542B (en) | 2018-09-30 | 2018-09-30 | Battery cell detection sorting method |
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| CN116174317A (en) * | 2023-04-25 | 2023-05-30 | 浙江赛摩智能科技有限公司 | AI detection system of encapsulation shell |
| CN116197130A (en) * | 2023-05-05 | 2023-06-02 | 超音速人工智能科技股份有限公司 | Full-automatic rubber coating detector and detection method thereof |
| CN117870564A (en) * | 2024-03-11 | 2024-04-12 | 宁德时代新能源科技股份有限公司 | Detection method and system for cell Mylar film |
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| CN112786907A (en) * | 2020-12-30 | 2021-05-11 | 惠州市恒泰科技股份有限公司 | Integrated equipment and method for leveling and detecting battery core |
| CN116174317A (en) * | 2023-04-25 | 2023-05-30 | 浙江赛摩智能科技有限公司 | AI detection system of encapsulation shell |
| CN116197130A (en) * | 2023-05-05 | 2023-06-02 | 超音速人工智能科技股份有限公司 | Full-automatic rubber coating detector and detection method thereof |
| CN116197130B (en) * | 2023-05-05 | 2023-06-27 | 超音速人工智能科技股份有限公司 | Full-automatic rubber coating detector and detection method thereof |
| CN117870564A (en) * | 2024-03-11 | 2024-04-12 | 宁德时代新能源科技股份有限公司 | Detection method and system for cell Mylar film |
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