CN109259299A - The method for manufacturing alternative reconstituted tobacoo with bracteal leaf of corn powder - Google Patents

The method for manufacturing alternative reconstituted tobacoo with bracteal leaf of corn powder Download PDF

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Publication number
CN109259299A
CN109259299A CN201811310992.2A CN201811310992A CN109259299A CN 109259299 A CN109259299 A CN 109259299A CN 201811310992 A CN201811310992 A CN 201811310992A CN 109259299 A CN109259299 A CN 109259299A
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China
Prior art keywords
bracteal leaf
corn
corn powder
leaf
thin slice
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CN201811310992.2A
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CN109259299B (en
Inventor
彭荣淮
葛良成
彭程
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Maoming Far East Flavor Co ltd
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Individual
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/10Chemical features of tobacco products or tobacco substitutes
    • A24B15/16Chemical features of tobacco products or tobacco substitutes of tobacco substitutes

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture Of Tobacco Products (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)

Abstract

The present invention relates to a kind of methods for manufacturing alternative reconstituted tobacoo with bracteal leaf of corn powder, it is characterised in that the following steps are included: the preparation of a. bracteal leaf of corn powder: a1) defibering is crushed to bracteal leaf of corn, it obtains less than or equal to 10mm bracteal leaf of corn fiber;A2) bracteal leaf of corn fiber moisture is taken off to 9.5% or less;A3) ball milling sieves 50-120 mesh powder;B. the production of the alternative reconstituted tobacoo of roll-in method: b1) bracteal leaf of corn powder adds water, it is kneaded into bracteal leaf of corn powder dough;B2) dough brake is at thickness 0.22mm ± 0.05mm thin slice;B3) thin slice is dried in Drying tunnel, makes chip moisture 12% ± 0.5%;B4) the flavors and fragrances of the coating of thin slice two sides or spraying flake weight 80% -200%;B5 thin slice after) spraying enters lower one of Drying tunnel, controls temperature 70 C ± 5 DEG C, and dry standard is subject between thin slice mutually adhesion.The invention has the advantages that: a kind of reconstituted tobacoo not containing tobacco is provided, harm of the smoking to human body is greatly reduced, cigarette industry is promoted to change to the production method of resource-conserving.

Description

The method for manufacturing alternative reconstituted tobacoo with bracteal leaf of corn powder
Technical field
The invention belongs to Cigarette processing production fields, are related to reconstituted tobacco technical field, and in particular to a kind of to use bracteal leaf of corn The method that powder manufactures alternative reconstituted tobacoo.
Background technique
Current market sales of new cigarette (do not burn cigarette --- low temperature distillation cigarette), rolled up with reconstituted tobacoo It makes.This kind of reconstituted tobacoo is made with the powder of offal and offal, and manufacture craft is divided into two kinds, a kind of referred to as thick Slurry processes, one kind being referred to as roll-in method.Whether the reconstituted tobacoo of which kind of process production belongs to reconstituted tobacco scope.Manufacture and It is objectively the regeneration of resource using reconstituted tobacoo, the meaning of deeper is fillibility (the regeneration cigarette using reconstituted tobacco The density of grass is less than tobacco leaf) and substitutability, the net content of tobacco in cigarette is reduced, the combustion characteristics of cigarette is promoted, reduces volume Smoke tar and CO content promote cigarettes reduce coke damage.
Reconstituted tobacoo belong to tobacco product (tobacco stem and offal in tobacco processing course through paper process or roll-in method production or Thick slurry method manufacture craft is fabricated), even if large scale mixes reconstituted tobacoo in cigarette, to promoting cigarettes reduce coke damage It acts on dominant not strong, the harmfulness of smoking tobaccos can not be evaded completely.If can have a kind of special with cigarette quality coordination, physics Property better than the non-tobacco plant substitution tobacco leftovers of reconstituted tobacoo manufacture alternative reconstituted tobacoo, can necessarily be greatly promoted volume Cigarette harm reduction.
Summary of the invention
The purpose of the present invention is provide by replacing tobacco leftovers with bracteal leaf of corn fiber (non-tobacco plant fiber) A method of alternative reconstituted tobacoo is manufactured with bracteal leaf of corn powder.
To achieve the goals above, The technical solution adopted by the invention is as follows:
A method of alternative reconstituted tobacoo is manufactured with bracteal leaf of corn powder, it is characterised in that the following steps are included:
A. the preparation of bracteal leaf of corn powder:
A1 the bracteal leaf of corn (water content 10% ± 0.5%) of internal layer leaf tooth yellow) is taken to be carried out brokenly with plant crusher to bracteal leaf of corn Size degradation is fine, and then the sieve with mesh size less than 10mm screens out the bracteal leaf of corn fiber less than or equal to 10mm;
A2) the moisture content of the bracteal leaf of corn fiber with drum-type drying equipment by length made from step a1) less than or equal to 10mm It takes off to 9.5% hereinafter, moisture lower limit is advisable with not coking;
A3) the bracteal leaf of corn fiber after drying is milled to ball mill powdered, then screens out the powder of fineness 50-120 mesh End;
B. the production of the alternative reconstituted tobacoo of roll-in method:
B1 bracteal leaf of corn powder) is selected, pure water is added, the weight ratio for controlling bracteal leaf of corn powder and pure water is 1:0.5, is stirred It mixes mixing and is kneaded into bracteal leaf of corn powder dough;
B2) the bracteal leaf of corn powder dough for obtaining step b1) passes through mechanical roll-in, is made with a thickness of 0.22mm ± 0.05mm's Thin slice;
B3) thin slice made from step b2) is dried in Drying tunnel, the temperature of Drying tunnel is controlled at 150 DEG C ± 10 DEG C, is dried Chip moisture after dry is 12% ± 0.5%;
B4 thin slice two sides even spread or a certain proportion of essence spice for cigarette of spraying, wafer carrier essence) after the drying is fragrant The ability of material is that 80% -200%(perfume (or spice) of flake weight is subject to sucking quality);
B5) thin slice after flavors and fragrances sprays is directly entered down one of Drying tunnel, controls Drying tunnel temperature 70 C ± 5 DEG C, dry standard is using adhesion mutual between thin slice as criterion, to enhance adhesive force of the flavors and fragrances on thin slice.
Further, b1 in the roll-in method) 1% -3% food grade carboxymethyl of bracteal leaf of corn powder weight can be also added in step Cellulose (CMC).
Further, b1 in the roll-in method) cornstarch of bracteal leaf of corn powder weight 5% -10% can be also added in step.
Further, b1 in the roll-in method) 1% -3% edible gelatin of bracteal leaf of corn powder weight can be also added in step.
Further, b1 in the roll-in method) CMC no more than bracteal leaf of corn powder weight 15%, corn can be also added in step The mixture of starch and edible gelatin, wherein CMC, cornstarch, edible gelatin three's weight ratio are 1:2.5:1.
Rich in the two major classes substance craved in tobacco, i.e. xylitol sweet substance in bracteal leaf of corn (corn ear exoperidium) With the pyrazine substance of rice krispies fragrance of a flower class, xylitol sweet substance has fresh and sweet fragrance and moist flavour, flue gas can be improved Flavouring essence quality and moisture feeling;The perfume quantity and aroma quality of flue gas can be improved in the pyrazine substance of rice krispies fragrance of a flower class.With corn bud The alternative reconstituted tobacoo of leaf production significantly can improve and promote the fragrance of cigarette and the promotion of the qualities such as jealous, to promoting volume Cigarette reducing tar and reducing harm is even more to act on obviously.In addition, bracteal leaf of corn is mainly made of polysaccharide fiber element, manufactured with bracteal leaf of corn alternative Reconstituted tobacoo has redox in the thick cyclics that burning is formed to cigarette, this has the reducing tar and reducing harm of cigarette Further facilitation.
It is demonstrated experimentally that mixing the 10% alternative reconstituted tobacoo of bracteal leaf of corn in cigarette, the tar of every cigarette can be reduced 20% or more amount reduces by 30% or more smoking nicotine, reduces by 3, the 4- BaP in flue gas, N- nitrosamine, Ammonia, formaldehyde etc. 7 big crucial hazardous materials averagely reach 35% or more.The density ratio tobacco leaf low 50% or more of bracteal leaf of corn, the generation manufactured with bracteal leaf of corn Tobacco is significantly better than with the fillibility of reconstituted tobacoo;If making new cigarette with the alternative tobacco substitute reconstituted tobacoo of bracteal leaf of corn, All kinds of harmful components in flue gas can reduce by 80% or more.
The invention has the advantages that: the hydrophobic properties of 1. bracteal leaf of corn, make bracteal leaf of corn thin slice to the higher essence of moisture content Fragrance has good bearing capacity;2. manufacturing alternative reconstituted tobacoo with bracteal leaf of corn can promote the regeneration of resource;3. promoting Change into cigarette industry to the production method of resource-conserving;4. providing a kind of raw material novel, not containing tobacco;5. using beautiful The reconstituted tobacoo of rice bract powder manufacture can greatly reduce the harm smoked to human body.
Embodiment
A method of alternative reconstituted tobacoo being manufactured with bracteal leaf of corn powder, specific implementation step is as follows:
Embodiment 1
A. the preparation of bracteal leaf of corn powder:
A1 the internal layer bract of corn ear) is selected, once purged sunning or baking are dry to moisture content 11% ± 0.5%, broken with plant Broken machine (mesh size is less than 10mm) smashes bracteal leaf of corn, defibering, and the bracteal leaf of corn fiber that length is less than 10mm is retained;
A2) with drum-type drying equipment by length made from step a1) less than 10mm bracteal leaf of corn fiber moisture content take off to 9%±0.5%;
A3) the bracteal leaf of corn fiber after drying is milled to ball mill powdered, screens out satisfactory corn as needed Bract powder;
B. the production of the alternative reconstituted tobacoo of roll-in method:
B1 50kg pure water, 2kg carboxymethyl cellulose (CMC), 4kg cornstarch, 2kg edible gelatin) are added into agitator tank The bracteal leaf of corn powder of 120 mesh of 100kg is then added while stirring, stirs evenly and is kneaded into bracteal leaf of corn powder to being completely dissolved for stirring Last dough;
B2 the bracteal leaf of corn of thickness 0.22mm ± 0.05mm is made by mechanical roll-in in the bracteal leaf of corn group for) obtaining step b1) Thin slice;
B3 thin slice made from step b2) is dried in Drying tunnel), controls moisture 12% ± 0.5%;
B4 thin slice two sides even spread or a certain proportion of essence spice for cigarette of spraying, control bracteal leaf of corn) after the drying is thin Piece and the mass ratio of flavors and fragrances are 1:1.2;
B5) thin slice after flavors and fragrances sprays is directly entered down one of Drying tunnel, controls Drying tunnel temperature 70 C ± 5 DEG C, moderately condensation, appropriateness crystallize to that two thin slices stick together adhesion as mark to the flavors and fragrances on thin slice in drying alley Standard then sequentially enters cutting, coiling process from the bracteal leaf of corn that Drying tunnel comes out.
Application of the alternative reconstituted tobacoo on new cigarette:
1. by bracteal leaf of corn thin slice paper roll longitudinal direction chopping, width 0.9mm ± 0.1mm of every sheet and shreds;
2. sheet and shreds are agglomerated into cylindrical type tow, diameter 7.2mm ± 0.1mm of tow through the cluster tool of loudspeaker cartridge type, then incite somebody to action The smoke chamber for being directed into cigarette machine roll into plume through cigarette bobbin paper, then the cigarette of length 20mm is cut into through cutting apparatus;
3. the cigarette cut, which is transported to cigarette, switches through machine, in spicing machine, the both ends of cigarette are hinged with upper 35mm long respectively Filter tip the cigarette of a long 90mm is made, the cigarette of 90mm long is then cut into cigarette length from centre through briquet cutting appts. again New cigarette is made in 45mm cigarette (do not burn cigarette);
4. new cigarette (do not burn cigarette) is inserted into special electronic heater, the heating device of new cigarette is a kind of sheet Or needle cone cell heats chip, 350 DEG C ± 50 DEG C of temperature of chip are heated in control;
5. due to being coated in the flavors and fragrances on thin slice containing a large amount of glycerol (glycerine), in the heat effect of heating chip Under, the glycerol being attached on sheet and shreds is evaporated, and is carry flavors and fragrances substance and formed smog;
6. aspirate new cigarette, air is pumped into new cigarette from the root of heating chip, thermal current is formed, quick Under the thermal current effect of flowing, glycerol and flavors and fragrances are evaporated, and are detached from sheet and shreds formation aerosol and are entered oral cavity, are in after exhalation Reveal aerosol cloud, during inhaling and exhale at one, smoker obtains the pleasant feeling of smoking as sucking traditional cigarette.

Claims (5)

1. a kind of method for manufacturing alternative reconstituted tobacoo with bracteal leaf of corn powder, it is characterised in that the following steps are included:
A. the preparation of bracteal leaf of corn powder:
A1 it) takes the bracteal leaf of corn of internal layer leaf tooth yellow to carry out broken defibering to bracteal leaf of corn with plant crusher, then uses sieve Sieve of the aperture less than 10mm screens out the bracteal leaf of corn fiber less than or equal to 10mm;
A2) the moisture content of the bracteal leaf of corn fiber with drum-type drying equipment by length made from step a1) less than or equal to 10mm It takes off to 9.5% hereinafter, moisture lower limit is advisable with not coking;
A3) the bracteal leaf of corn fiber after drying is milled to ball mill powdered, then screens out the powder of 50-120 mesh of fineness End;
B. the production of the alternative reconstituted tobacoo of roll-in method:
B1 bracteal leaf of corn powder) is selected, pure water is added, the weight ratio for controlling bracteal leaf of corn powder and pure water is 1:0.5, is stirred It mixes mixing and is kneaded into bracteal leaf of corn powder dough;
B2) the bracteal leaf of corn powder dough for obtaining step b1) passes through mechanical roll-in, is made with a thickness of 0.22mm ± 0.05mm's Thin slice;
B3) thin slice made from step b2) is dried in Drying tunnel, the temperature of Drying tunnel is controlled at 150 DEG C ± 10 DEG C, is dried Chip moisture after dry is 12% ± 0.5%;
B4 thin slice two sides even spread or a certain proportion of essence spice for cigarette of spraying, wafer carrier essence) after the drying is fragrant The ability of material is 80%-the 200% of flake weight;
B5) thin slice after flavors and fragrances sprays is directly entered down one of Drying tunnel, controls Drying tunnel temperature 70 C ± 5 DEG C, dry standard is using adhesion mutual between thin slice as criterion.
2. a kind of method for manufacturing alternative reconstituted tobacoo with bracteal leaf of corn powder according to claim 1, it is characterised in that: institute State b1 in roll-in method) 1% -3% food grade carboxymethyl cellulose of bracteal leaf of corn powder weight can be also added in step.
3. a kind of method for manufacturing alternative reconstituted tobacoo with bracteal leaf of corn powder according to claim 1, it is characterised in that: institute State b1 in roll-in method) cornstarch of bracteal leaf of corn powder weight 5% -10% can be also added in step.
4. a kind of method for manufacturing alternative reconstituted tobacoo with bracteal leaf of corn powder according to claim 1, it is characterised in that: institute State b1 in roll-in method) 1% -3% edible gelatin of bracteal leaf of corn powder weight can be also added in step.
5. a kind of method for manufacturing alternative reconstituted tobacoo with bracteal leaf of corn powder according to claim 1, it is characterised in that: institute Stating b1 in roll-in method) CMC no more than bracteal leaf of corn powder weight 15%, cornstarch and edible gelatin can be also added in step Mixture, wherein CMC, cornstarch, edible gelatin three's weight ratio are 1:2.5:1.
CN201811310992.2A 2018-11-06 2018-11-06 Method for producing substitute tobacco sheet from corn bract powder Active CN109259299B (en)

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CN201811310992.2A CN109259299B (en) 2018-11-06 2018-11-06 Method for producing substitute tobacco sheet from corn bract powder

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Application Number Priority Date Filing Date Title
CN201811310992.2A CN109259299B (en) 2018-11-06 2018-11-06 Method for producing substitute tobacco sheet from corn bract powder

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CN109259299B CN109259299B (en) 2021-09-21

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