CN109248397A - It is a kind of for dumbbell or the assembly type disc and its assemble method of barbell - Google Patents
It is a kind of for dumbbell or the assembly type disc and its assemble method of barbell Download PDFInfo
- Publication number
- CN109248397A CN109248397A CN201811174997.7A CN201811174997A CN109248397A CN 109248397 A CN109248397 A CN 109248397A CN 201811174997 A CN201811174997 A CN 201811174997A CN 109248397 A CN109248397 A CN 109248397A
- Authority
- CN
- China
- Prior art keywords
- upper cover
- lower casing
- edge
- shell
- core pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B21/00—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices
- A63B21/06—User-manipulated weights
- A63B21/072—Dumb-bells, bar-bells or the like, e.g. weight discs having an integral peripheral handle
- A63B21/0724—Bar-bells; Hand bars
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B21/00—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices
- A63B21/06—User-manipulated weights
- A63B21/072—Dumb-bells, bar-bells or the like, e.g. weight discs having an integral peripheral handle
- A63B21/0726—Dumb bells, i.e. with a central bar to be held by a single hand, and with weights at the ends
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biophysics (AREA)
- Orthopedic Medicine & Surgery (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention belongs to the required field of human lives, disclose a kind of for dumbbell or the assembly type disc and its assemble method of barbell, the assembly type disc is by shell and is seated in the intracorporal sand material of shell and constitutes.The shell is metal shell, and shell is made of upper cover, lower casing and core pipe.Lower casing includes bottom surface and is folded upward at the surrounding edge to be formed from bottom surface outer rim, and the upper edge of surrounding edge bends inwards to form the edge that flanging pushes down upper cover above the edge of upper cover;The center of the bottom wall of the bottom surface composition shell, the side wall of surrounding edge composition shell, the roof of the upper cover composition shell, the upper cover and lower casing sets centre bore respectively, and the top and bottom of core pipe are connect with the centre bore of upper cover and lower casing respectively.The processing of inventive shell and the compacting of sand material, only need press machine can be completed, equipment cost is low, and processing conditions is of less demanding;Without heating in process, power consumption of polymer processing is low, the process waited in process without needs such as cooling, solidifications, high in machining efficiency.
Description
Technical field
The invention belongs to the required field of human lives, it is related to not against thrust and promotes or enhance muscle or the joint of human body
The exercising device of growth refers in particular to dumbbell or barbell.
Background technique
Dumbbell and barbell are that two kinds of common fitness training instruments are favourably welcome because its is easy to use.Dumbbell and barbell structure
It is essentially identical, one or more plate-likes are assembled at rod-like members both ends or spherical weight is formed, and plate-like weight is commonly called as dumbbell plate
Or disc.Common dumbbell or disc is mostly iron castings, some fill lead material in iron castings to increase weight and reduce body
Product.To prevent dumbbell or barbell from colliding with when in use other articles, one layer of preventing rubber layer generally is coated on its surface.Cast iron casting is mute
Bell and disc one side material cost are high.On the other hand, casting is related to hot conditions, needs to build the equipment such as smelting furnace, equipment
It is at high cost, and professional is needed to operate.
PE cement dumbbell plate is made of blown plastic casing and canned cement inside the shell, and PE cement dumbbell plate is relative to common
Cast iron casting dumbbell plate not only greatly reduces cost, but deficiency is: 1, big relative to cast iron casting dumbbell plate volume;2, blow moulding machine cost
Still higher;3, blown plastic casing easily deforms during being cooled and shaped, and influences product appearance;4, the canned hole of shell influences to produce
Product appearance;5, stomata easy to form during cement is canned leads to the reduction of sheet body gravitational equilibrium;6, canned hole needs to be to be easy to seal
Stifled aperture is not easy to pouring into for cement.
Summary of the invention
Object of the present invention is to, for some problems existing for existing dumbbell and disc, propose a kind of novel dumbbell or
Product material cost can be greatly reduced only with respect to cast iron casting dumbbell plate in disc, and relative to PE cement dumbbell plate energy
Enough keep better product appearance and smaller small product size.
To achieve the above object, the technical solution adopted by the present invention is that: it is a kind of for dumbbell or the assembly type disc of barbell,
It by shell and is seated in the intracorporal filler of shell and constitutes, which is characterized in that the shell is metal shell, and the filler is full of shell
Inner cavity, the filler are the sand material of stamped compacting.The shell is made of upper cover, lower casing and core pipe, and the lower casing includes bottom
Face and the surrounding edge to be formed is folded upward at from bottom surface outer rim, along the shape that bends inwards above the edge of upper cover on the surrounding edge of the lower casing
The edge of upper cover is pushed down at flanging;The bottom surface of the lower casing constitutes the bottom wall of shell, and the surrounding edge of lower casing constitutes the side wall of shell, institute
State the roof that upper cover constitutes shell, the center of the upper cover and lower casing sets centre bore respectively, the top and bottom of core pipe respectively with
Upper cover is connected with the centre bore of lower casing.
Above-mentioned disc, as filler, not only contributes to selection low-cost filler using sand material, reduces product material cost, and
And sand shape filler stamped can be compacted, that is, be conducive to uniform filling, can be obtained again to avoid internal porosity when pressure is enough big
Bigger density is obtained, advantageously ensures that the balance and relatively smaller small product size of product.Shell is divided into lower casing and upper
Lid two parts provide necessary structural condition to carry out punching press compacting to filler before filling and the flanging encapsulation of filler.Effectively solution
Determined canned cement in PE cement dumbbell plate blown plastic casing when inside form the problem of stomata can not be handled.
By being fixed upper cover along the flanging to be formed is bent inwards on the surrounding edge of lower casing, the appearance of lower casing can be designed as
Product is equal to or more than sand material and compresses front volume, and sand material before compression, can be normally packed into lower casing, and sand material spill-over will not occur,
Sand material is stamped after compression, and lower casing surrounding edge is higher than the part of plane on sand material then just for being bent to form flanging.
Based on this structure, when assembling disc, simple one-time pad and a punching press, Ji Kejin are only needed to sand material
The step of row next step flanging encapsulates, and install in shell will not also there are neutral gears for group.Back-up sand material is mended after not needing punching press, or
Person is not spread across the outside of lower casing to guarantee compacting front volume greater than the sand material of housing contents by other auxiliary devices or tool.
Further, the edge of the upper cover is lower than the part within cover rim, the edge and upper cover side of the upper cover
The difference of height of part within edge is equal to or more than the thickness of the flanging on edge on the surrounding edge of lower casing.
Further, the border width of the upper cover is greater than or equal to the width of the flanging on the upper edge of lower casing.
Further, the core pipe height is equal to or less than thickness of shell.
Further, the centre bore of the lower casing includes being pulled up the hole wall to be formed.When loading sand material, height etc.
It can be flushed with the upper edge of the non-flanging of lower casing in or less than the core pipe upper end of thickness of shell, rather than it is upper lower than the non-flanging of lower casing
Edge.It can solve the upper edge that core pipe upper end is lower than the non-flanging of lower casing, the problem of sand material is difficult to fill with.
Further, the centre bore of the upper cover includes the downward hole wall for stretching and being formed.
Still further, the central hole of the upper cover sets recessed horn mouth, the central hole of the lower casing sets fovea superior
Horn mouth.The loudspeaker that the upper and lower side nozzle of the core pipe is adapted to by the horn mouth for extending out into the centre bore with upper cover and lower casing
Mouth-shaped.
Another object of the present invention is, for the above-mentioned assembly type disc for being used for dumbbell or barbell, to propose a kind of assembling side
Method, which is characterized in that take non-flanging lower case and straight core pipe, core pipe lower end is inserted into the centre bore of lower casing, then under
The built-in back-up sand material of shell;The sand material of filling is compacted by way of punching press;Upper cover is taken to be placed on sand material, the upper end insertion of core pipe
In the centre bore of upper cover;It will be pushed down above the edge of upper cover to inside edge on the surrounding edge of lower casing along the part for being higher by upper cover again
The edge of lid;The upper and lower side for finally expanding core pipe, core pipe and upper lower casing are fixed.
Due to accuracy relation, the upper mold outer diameter of punching press sand material cannot be close with lower casing internal diameter, needs to retain enough gaps,
When preventing punching press, above it is molded into lower casing and is damaged.This causes gap location sand material that cannot be compacted or part sand when punching press
Material is squeezed out from gap location.For this problem, the improved method that the present invention proposes a kind of alternative above-mentioned assemble method, in sand material
After the completion of filling, upper cover is first covered, is then indirectly compacted sand material by way of punching press upper cover.Completely step includes: to take
Non- flanging lower case and straight core pipe, core pipe lower end is inserted into the centre bore of lower casing, and back-up sand material is then filled in lower casing;It takes
It is placed on sand material, in the centre bore of the upper end insertion upper cover of core pipe;By the sand material pressure of filling by way of punching press upper cover
It is real;The edge of upper cover will be pushed down on the surrounding edge of lower casing to inside edge above the edge of upper cover along the part for being higher by upper cover again;Most
The upper and lower side for expanding core pipe afterwards, core pipe and upper lower casing are fixed.
The medicine have the advantages that the material adult of disc itself is low;The processing of shell and the compacting of sand material, only need to rush
This simple and mechanical equipment of press can be completed, and equipment cost is low, and processing conditions is of less demanding;Without heating in process,
Power consumption of polymer processing is low, the process waited in process without needs such as cooling, solidifications, high in machining efficiency.
Detailed description of the invention
Fig. 1 is a kind of exemplary construction schematic diagram of disc of the present invention.
Fig. 2 is the assembling process schematic diagram of disc of the present invention.
Description of symbols: 1, upper cover;2, cover rim;3, lower casing;4, flanging;5, surrounding edge;6, bottom surface;7, core pipe;8, sand material;
9, upper cover hole wall;10, lower casing hole wall;11, horn mouth.
Specific embodiment
Explanation is further explained to the design feature of technical solution of the present invention with reference to the accompanying drawing.
As shown in Figure 1, disc of the present invention is by shell and is seated in the intracorporal sand material 8 of shell and constitutes, the shell is gold
Belong to shell, the sand material 8 is full of housing cavity, and the sand material is compacted by punching press.The shell is by upper cover 1, lower casing 3 and core pipe
7 are constituted.
The upper cover 1 stretches downwards one section of upper cover hole wall 9 of formation containing centre bore and central hole.The upper cover 1
The roof of shell is constituted, the cover rim 2 of the upper cover 1 is lower than the part within cover rim, the cover rim 2 and upper cover
The difference of height of part within 2 edge of side is equal to or more than the thickness of the flanging 4 on edge on the surrounding edge 5 of lower casing 3.The cover rim
2 width are greater than or equal to the width of the flanging 4 on the upper edge of lower casing 3.
The lower casing 3 is folded upward at surrounding edge 5, centre bore and the central hole to be formed including bottom surface 6, from 6 outer rim of bottom surface
It is pulled up the one section of lower casing hole wall 10 to be formed.Edge bends inwards to be formed above cover rim 2 on the surrounding edge 5 of the lower casing 3
Flanging 4 pushes down cover rim 2.The bottom surface 6 of the lower casing 3 constitutes the bottom wall of shell, and the surrounding edge 5 of lower casing 3 constitutes the side wall of shell.
When loading sand material, it can highly be flushed with the upper edge of the non-flanging of lower casing 3 equal to or less than 7 upper end of core pipe of thickness of shell, without
It is less than the upper edge of the non-flanging of lower casing 3.It can solve the upper edge that 7 upper end of core pipe is lower than the non-flanging of lower casing 3, sand material is difficult to fill with
Problem.
The central hole of the upper cover 1 sets recessed horn mouth 11, and the central hole of the lower casing 3 sets the horn mouth of fovea superior
11.The loudspeaker that the upper and lower side nozzle of the core pipe 7 is adapted to by the horn mouth 11 for extending out into the centre bore with upper cover 1 and lower casing 3
Mouth-shaped.
As shown in Fig. 2,
Part processing: the first step is processed respectively by design size and technique and forms lower casing, upper cover, core pipe.
Second step, sand material filling: core pipe lower end is inserted into the centre bore of lower casing, by lower casing surrounding edge, lower casing bottom surface,
The sand material of the intracavitary filling fixed weight of the endless groove that core pipe is enclosed makes the sand material of fixed weight by lower casing size design,
It just fills and leads up or slightly below or in the case where sand material does not spill the preceding topic come is slightly higher than cyclic annular vallecular cavity.Then upper cover, formation group are covered
Fill semi-finished product.
Third step, sand material punching press: will assembling semi-finished product lie in a horizontal plane on punching press platform, upper cover upward, core pipe and positioning
Column cooperation product is positioned, driving center with core pipe avoid holes punching press upper mold to upper cover apply pressure, upper cover by
Pressure sand material will be compacted downwards below, the decline of upper cover position, and the part that the upper edge of the surrounding edge of lower casing is higher by upper cover will be used as flanging,
Flanging: 4th step along inward pressure is applied on the surrounding edge from outside to lower casing, keeps the part surrounding edge for being higher by upper cover inwardly curved
Folding forms flanging, and is allowed to push down from top by the edge of upper cover.
5th step, fixed core pipe: synchronizing or asynchronously, expands the upper end tube nozzle and lower end nozzle of core pipe respectively, makes core
Tube end corresponds to upper cover or the bell-mouthed part of lower casing expands outwardly the horn mouth to be formed and be matched with upper cover or lower casing horn mouth.
After core pipe fixation, disc completes the process substantially, the subsequent processing passed through in disc surface into appearances such as sprayings and decoration,
Can be formed can sell finished product.
Claims (9)
1. a kind of for dumbbell or the assembly type disc of barbell, disc is by shell and is seated in the intracorporal filler of shell and constitutes, special
Sign is that the shell is metal shell, and the filler is full of housing cavity, and the filler is the sand material of stamped compacting;Institute
It states shell to be made of upper cover, lower casing and core pipe, the lower casing includes bottom surface and is folded upward at the surrounding edge to be formed, institute from bottom surface outer rim
Edge on the surrounding edge of lower casing is stated to bend inwards to form the edge that flanging pushes down upper cover above the edge of upper cover;The bottom surface of the lower casing
The bottom wall of shell is constituted, the surrounding edge of lower casing constitutes the side wall of shell, and the upper cover constitutes the roof of shell, the upper cover and lower casing
Center set centre bore respectively, the top and bottom of core pipe are connect with the centre bore of upper cover and lower casing respectively.
2. the assembly type disc according to claim 1 for being used for dumbbell or barbell, which is characterized in that the edge of the upper cover
Lower than the part within cover rim, the edge of the upper cover and the difference of height of the part within cover rim are equal to or more than
The thickness of the flanging on edge on the surrounding edge of lower casing.
3. the assembly type disc according to claim 1 for being used for dumbbell or barbell, which is characterized in that the edge of the upper cover
Width is greater than or equal to the width of the flanging on the upper edge of lower casing.
4. the assembly type disc according to claim 1 for being used for dumbbell or barbell, which is characterized in that described core pipe height etc.
In or less than thickness of shell.
5. the assembly type disc according to claim 1 for being used for dumbbell or barbell, which is characterized in that the center of the lower casing
Hole includes being pulled up the hole wall to be formed.
6. the assembly type disc according to claim 1 for being used for dumbbell or barbell, which is characterized in that the center of the upper cover
Hole includes the downward hole wall for stretching and being formed.
7. the assembly type disc according to claim 1 for being used for dumbbell or barbell, which is characterized in that the center of the upper cover
Recessed horn mouth is set at hole, the central hole of the lower casing sets the horn mouth of fovea superior;The upper and lower side nozzle of the core pipe is outer
Expand into the bell shape that the horn mouth of the centre bore with upper cover and lower casing is adapted to.
8. the assemble method of assembly type disc described in a kind of claim 7, which is characterized in that take non-flanging lower case and straight core
Pipe, core pipe lower end is inserted into the centre bore of lower casing, and back-up sand material is then filled in lower casing;By filling by way of punching press
The compacting of sand material;Upper cover is taken to be placed on sand material, in the centre bore of the upper end insertion upper cover of core pipe;Again by the surrounding edge of lower casing along height
The edge of upper cover is pushed down in the part of upper cover above the edge of upper cover to inside edge out;The upper and lower side for finally expanding core pipe, by core
Pipe is fixed with upper lower casing.
9. the assemble method of assembly type disc described in a kind of claim 7, which is characterized in that take non-flanging lower case and straight core
Pipe, core pipe lower end is inserted into the centre bore of lower casing, and back-up sand material is then filled in lower casing;Upper cover is taken to be placed on sand material, core
In the centre bore of the upper end insertion upper cover of pipe;The sand material of filling is compacted by way of punching press upper cover;Again by the surrounding edge of lower casing
The edge of upper cover is pushed down to inside edge above the edge of upper cover in the part that upper edge is higher by upper cover;Finally expand the upper and lower of core pipe
End, core pipe and upper lower casing are fixed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811174997.7A CN109248397B (en) | 2018-10-09 | 2018-10-09 | Assembled disc for dumbbell or barbell and assembling method thereof |
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Application Number | Priority Date | Filing Date | Title |
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CN201811174997.7A CN109248397B (en) | 2018-10-09 | 2018-10-09 | Assembled disc for dumbbell or barbell and assembling method thereof |
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CN109248397A true CN109248397A (en) | 2019-01-22 |
CN109248397B CN109248397B (en) | 2023-05-26 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111921155A (en) * | 2020-07-14 | 2020-11-13 | 余姚市力仕体育用品有限公司 | Dumbbell disc |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080096738A1 (en) * | 2005-01-10 | 2008-04-24 | Yun-Hwan Kim | Impact Absorption Possible Dumbbell and Barbell Disk |
CN201260866Y (en) * | 2008-08-26 | 2009-06-24 | 孟晖 | Dumbbell filled with filler in out case |
CN101966378A (en) * | 2010-10-18 | 2011-02-09 | 杨旭 | Novel disk |
CN202459961U (en) * | 2012-02-29 | 2012-10-03 | 王志 | Barbell plate |
US20130157815A1 (en) * | 2011-12-19 | 2013-06-20 | Cap Barbell, Inc. | Soft Kettlebell |
CN209475472U (en) * | 2018-10-09 | 2019-10-11 | 江山市泓睦体育用品有限公司 | It is a kind of for dumbbell or the assembly type disc of barbell |
-
2018
- 2018-10-09 CN CN201811174997.7A patent/CN109248397B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080096738A1 (en) * | 2005-01-10 | 2008-04-24 | Yun-Hwan Kim | Impact Absorption Possible Dumbbell and Barbell Disk |
CN201260866Y (en) * | 2008-08-26 | 2009-06-24 | 孟晖 | Dumbbell filled with filler in out case |
CN101966378A (en) * | 2010-10-18 | 2011-02-09 | 杨旭 | Novel disk |
US20130157815A1 (en) * | 2011-12-19 | 2013-06-20 | Cap Barbell, Inc. | Soft Kettlebell |
CN202459961U (en) * | 2012-02-29 | 2012-10-03 | 王志 | Barbell plate |
CN209475472U (en) * | 2018-10-09 | 2019-10-11 | 江山市泓睦体育用品有限公司 | It is a kind of for dumbbell or the assembly type disc of barbell |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111921155A (en) * | 2020-07-14 | 2020-11-13 | 余姚市力仕体育用品有限公司 | Dumbbell disc |
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CN109248397B (en) | 2023-05-26 |
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