CN1092390A - Make the cement production process of cement slurry raw material and blended material with aluminium sulfate slag - Google Patents

Make the cement production process of cement slurry raw material and blended material with aluminium sulfate slag Download PDF

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Publication number
CN1092390A
CN1092390A CN93121179A CN93121179A CN1092390A CN 1092390 A CN1092390 A CN 1092390A CN 93121179 A CN93121179 A CN 93121179A CN 93121179 A CN93121179 A CN 93121179A CN 1092390 A CN1092390 A CN 1092390A
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CN
China
Prior art keywords
cement
raw material
sulfate slag
aluminium sulfate
aluminium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN93121179A
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Chinese (zh)
Inventor
康齐福
陈树松
施正伦
姜肖凌
王惠民
周燃窑
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Zhejiang University ZJU
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Zhejiang University ZJU
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Zhejiang University ZJU filed Critical Zhejiang University ZJU
Priority to CN93121179A priority Critical patent/CN1092390A/en
Publication of CN1092390A publication Critical patent/CN1092390A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/02Portland cement
    • C04B7/04Portland cement using raw materials containing gypsum, i.e. processes of the Mueller-Kuehne type
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/14Cements containing slag
    • C04B7/147Metallurgical slag
    • C04B7/153Mixtures thereof with other inorganic cementitious materials or other activators
    • C04B7/17Mixtures thereof with other inorganic cementitious materials or other activators with calcium oxide containing activators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of cement production process of making cement slurry raw material and blended material with aluminium sulfate slag, it comprises that Wingdale, aluminium sulfate slag, iron powder, coal and mineralizer preparation help the black cement raw material, give through grinding and to add water and make full black cement raw material ball, add in the cement kiln and be fired into high-strength low consumption Portland clinker, cement clinker is added proper amount of gypsum and aluminium sulfate slag blended material grinding is made ordinary Portland cement, composite Portland cement or micro-aggregate Portland pozzolana cement.Aluminium sulfate slag is to produce the waste residue that discharge in the Tai-Ace S 150 chemical plant, and discarded the accumulation takies the good farmland, through the waste liquid seepage that drenches with rain, and a large amount of polluted agricultural lands, contaminate environment adopts the present invention to turn waste into wealth.

Description

Make the cement production process of cement slurry raw material and blended material with aluminium sulfate slag
The present invention relates to cement production process, especially relate to the cement production process of making cement slurry raw material and blended material with aluminium sulfate slag.
Cement industry is the rich and influential family of the consumption of natural resource and the energy, existing cement production process is by calcareous raw material (Wingdale), siliceous raw material (loess commonly used, clay, mud stone etc., the coal ash of using ash coal in recent years is for soil), iron, aluminium correction material (iron powder), the black cement raw material are helped in coal and mineralizer (fluorite, barite) preparation, give through grinding and to add water and make full black cement raw material ball, add in the cement kiln and be fired into high-strength low consumption Portland clinker.Cement clinker is added proper amount of gypsum and blended material is made ordinary Portland cement through grinding, composite Portland cement or micro-aggregate Portland pozzolana cement, at present, gather materials on the spot, comprehensively effectively utilize crude fuel inferior and surrogate, cut down the consumption of energy, firing high-strength grog, to produce cement of high index be main research topic and developing direction in the current Cement industry.
The purpose of this invention is to provide a kind of cement production process of making cement slurry raw material and blended material with aluminium sulfate slag.
The present invention is that the black cement raw material are helped in calcareous raw material, siliceous raw material, iron aluminium correction material, coal and mineralizer preparation, through ball mill grinding to fineness is that surplus is not more than 1% on the 0.2mm square hole sieve, 0.08mm surplus is not more than and adopts aluminium sulfate slag both to make siliceous raw material, the double cropping aluminum raw material in 10% cement slurry on the square hole sieve.Lime acid calcium titration value qualification rate is greater than 50%, the raw material powder reaches calcium sulfate titration value into kiln raw material powder greater than 70% through homogenizing, make raw material ball through pan-pelletizer, moisture content 10~14%, pellet diameter 3~10mm drops in the cement kiln and calcines, the kiln discharge grog enters clinker warehouse, its loss on ignition less than 1%.fCaO less than 3%, 28 day ultimate compression strength greater than 60MPa, the hear rate of burning till of comparable grog is 105~120kg mark/ton grog.Through the collocation of the many storehouses of grog, press an amount of gypsum and the pure aluminium silicate slag blended material of being produced of cement standard admixture, surplus is less than 8% to the 0.08mm square hole sieve through grinding, and three silica contents of cement are not more than 3%, and content of magnesia is not more than 5%.Cement slurry mesosilicic acid aluminium slag mass percent be 2~5, the mass percent of blended material pure aluminium silicate slag in ordinary Portland cement is 5~15 in the cement, and the mass percent in composite Portland cement or micro-aggregate Portland pozzolana cement is 10~20.It is value that cement clinker is controlled its rate: saturation ratio KH value is 0.9~0.94, and wherein 0.92 is preferable, and silicon rate n is 1.60~2.2, and wherein 1.7 is preferable, and aluminium-oxygen modulus P is 0.93~1.2, and wherein 1.0 is preferable.
Embodiment:
* * cement mill is with Wingdale, aluminium sulfate slag, coal, iron powder, fluorite, barite, and Microcomputerized dosing is through grinding, gives adding the water balling-up, calcination of cement clinker in the tower machine shaft kiln of φ 1.7 * 7m, grog label R28 reaches 65.2MPa.Grog 76.5%, gypsum 3.5%, aluminium sulfate slag 15% and Wingdale 5% are made micro-aggregate Portland pozzolana cement or composite Portland cement through grinding, and its R28 reaches 52.5MPa.Raw mix formula, raw ingredients and rate value, grog composition and rate value, mineralogical composition, the coal consumption of comparable grog mark, grog quality testing result, cement proportion and quality testing result thereof are as follows:
One. raw mix formula, composition and rate value
1. raw mix formula
Crude fuel title Wingdale Tai-Ace S 150 dross coal iron powder fluorite and barite
Ratio of components (%) 81.63 3.47 10.96 3.92 1.0 0.6
2. raw ingredients
Composition title nnn SiO 2Fe 2O 3Al 2O 3CaO MgO TCaCO 3
Per-cent 38.48 11.56 3.41 3.49 38.24 2.45 74.03
3. raw material rate value
Rate value title KH n P
Numerical value 0.968 1.68 1.02
Two. grog composition, rate value, mineralogical composition, the mark coal consumption of comparable grog and quality testing result
1. grog composition
Composition title nnn SiO 2Fe 2O 3Al 2O 3CaO MgO SO 3FCaO
Per-cent 0.56 18.68 5.56 5.52 61.48 3.97 1.60 2.55
2. grog rate value
Rate value title KH KH'n P
Numerical value 0.964 0.916 1.69 0.99
3. clinker mineral composition
Title C 3S C 2S C 3A C 4AF
Per-cent 53.07 10.34 5.17 16.89
4. comparable grog mark coal consumption (statistical value) 112kg mark coal/ton grog
5. grog quality testing result
Than the thick stability initial set of table standard final set
Time area degree water qualification rate time
m 2/ kg amount (%) is (time-division) (time-division) (%)
300 23.64 100 1:47 3:35
Folding strength (MPa) ultimate compression strength (MPa)
1 day 3 days 7 days 28 days 1 day 3 days 7 days 28 days
4.5 6.4 7.5 8.9 22.3 38.3 54.9 65.2
Three. micro-aggregate volcano grey matter cinnamic acid salt cement or composite Portland cement proportioning, quality testing result and ton cement power consumption
1. cement proportion
Name of material grog gypsum aluminium sulfate slag Wingdale
Per-cent 76.5 3.5 15 5
2. cement quality testing result
Name of material fuel gypsum aluminium sulfate slag Wingdale
Per-cent 76.5 3.5 15 5
2. cement quality testing result
The thick stability initial set of fineness standard final set SO 3MgO
Degree time water time
R 0.08% amount (%) (time-division) (time-division) is (%) (%)
6.6 25.84 qualified 2:22 4:42 2.52 3.88
Folding strength (MPa) ultimate compression strength (MPa)
3 days 7 days 28 days 3 days 7 days 28 days
5.2 6.3 7.8 28.3 38.1 52.5
3. ton cement power consumption 81.48kwh/t.
Advantage of the present invention: take * * cement plant is as example, adopt the present invention to compare with former technology, under the main process equipment same case, can increase production significantly consumption reduction, the unit-hour output of same φ 1.7 * 7mm tower machine vertical kiln grog is brought up to 2.94t/h from 2.62t/h, volume increase 12.2%, 28 days compression strength of grog label is brought up to 65.1MPa from 63.9MPa, improves 1.9%, and the coal consumption of grog mark is marked coal/ton grog by 122.33kg, be reduced to 112kg mark coal/ton grog, reduce by 8.4%; Produce composite Portland cement or micro-aggregate Portland pozzolana cement than producing the average fecund 10% of Portland cement, move per year 7000 hours meters, then increase production 5700 tons of cement, than former volume increase 26.9%, ton cement power consumption is reduced to 81.17kwh/t by 85.63kwh/t, reduce by 5.2%, the cement totle drilling cost is reduced to 187.33 yuan/t by 199.16 yuan/t, reduces by 5.19%. The aluminum sulfate slag is to produce the waste residue that discharge in the aluminum sulfate chemical plant, and discarded the accumulation takies the good farmland, and through the waste liquid seepage that drenches with rain, a large amount of polluted agricultural lands pollute environment, adopt the present invention to turn waste into wealth.

Claims (5)

1, a kind of cement production process of making cement slurry raw material and blended material with aluminium sulfate slag, it comprises calcareous raw material (Wingdale), siliceous raw material, iron, the black cement raw material are helped in aluminium correction material (iron powder) coal and mineralizer preparation, give through grinding and to add water and make full black cement raw material ball, add in the cement kiln and be fired into high-strength low consumption Portland clinker, cement clinker is added proper amount of gypsum and blended material is made ordinary Portland cement through grinding, composite Portland cement or micro-aggregate Portland pozzolana cement, it is characterized in that adopting in the cement slurry aluminium sulfate slag both to make siliceous raw material, make aluminium matter again and proofread and correct material, in cement, adopt aluminium sulfate slag simultaneously as cement mixture.
2, a kind of cement production process of making cement slurry raw material and blended material with aluminium sulfate slag according to claim 1, it is characterized in that the said mass percent of aluminium sulfate slag in ordinary Portland cement of not only having made siliceous raw material but also having made aluminum raw material is 2~5, the mass percent of blended material aluminium sulfate slag in ordinary Portland cement is 5~15 in the said cement, and the mass percent in composite Portland cement or micro-aggregate Portland pozzolana cement is 10~20.
3, a kind of cement production process of making cement slurry raw material and blended material with aluminium sulfate slag according to claim 1 and 2, it is characterized in that said cement clinker controls its rate value and be: saturation ratio KH value is 0.9~0.94, silicon rate n is 1.60~2.2, and aluminium-oxygen modulus P is 0.93~1.2.
4, according to claim 1 and 2ly a kind ofly make the cement production process of cement slurry raw material and blended material with aluminium sulfate slag, it is characterized in that said cement clinker controls its rate value and be: saturation ratio KH value is 0.92, and silicon rate n is 1.7, and aluminium-oxygen modulus P is 1.0.
5, according to claim 1 and 2ly a kind ofly make the cement production process of cement slurry raw material and blended material, it is characterized in that the hear rate of burning till of comparable grog is 105~120 kg mark coal/ton grog with aluminium sulfate slag.
CN93121179A 1993-12-28 1993-12-28 Make the cement production process of cement slurry raw material and blended material with aluminium sulfate slag Pending CN1092390A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN93121179A CN1092390A (en) 1993-12-28 1993-12-28 Make the cement production process of cement slurry raw material and blended material with aluminium sulfate slag

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN93121179A CN1092390A (en) 1993-12-28 1993-12-28 Make the cement production process of cement slurry raw material and blended material with aluminium sulfate slag

Publications (1)

Publication Number Publication Date
CN1092390A true CN1092390A (en) 1994-09-21

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1048703C (en) * 1995-06-08 2000-01-26 北京德高水泥新技术开发公司 Cement resisting alkali-aggregate reation
CN1058688C (en) * 1997-11-18 2000-11-22 谷士民 Additive for cement and preparation process therefor
CN100418917C (en) * 2007-02-27 2008-09-17 谭纪林 Handling method for using aluminum sulfate slag as cement ingredient
WO2008145522A1 (en) * 2007-05-30 2008-12-04 Polysius Ag Process and plant for producing cement
CN103484684A (en) * 2013-10-16 2014-01-01 普曦峻 No-pollution treatment method of electrolytic aluminum smelting aluminum slag
CN103539368A (en) * 2013-10-17 2014-01-29 福建省建材进出口有限责任公司 Method for producing cement by utilizing waste stone powder in stone industry
CN105585262A (en) * 2014-10-20 2016-05-18 边宏光 High-strength cement clinker and preparation method thereof
CN106977120A (en) * 2017-05-26 2017-07-25 葛洲坝石门特种水泥有限公司 A kind of white cement clinker and its calcining, cooling bleaching method

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1048703C (en) * 1995-06-08 2000-01-26 北京德高水泥新技术开发公司 Cement resisting alkali-aggregate reation
CN1058688C (en) * 1997-11-18 2000-11-22 谷士民 Additive for cement and preparation process therefor
CN100418917C (en) * 2007-02-27 2008-09-17 谭纪林 Handling method for using aluminum sulfate slag as cement ingredient
WO2008145522A1 (en) * 2007-05-30 2008-12-04 Polysius Ag Process and plant for producing cement
CN103484684A (en) * 2013-10-16 2014-01-01 普曦峻 No-pollution treatment method of electrolytic aluminum smelting aluminum slag
CN103484684B (en) * 2013-10-16 2015-03-25 普曦峻 No-pollution treatment method of electrolytic aluminum smelting aluminum slag
CN103539368A (en) * 2013-10-17 2014-01-29 福建省建材进出口有限责任公司 Method for producing cement by utilizing waste stone powder in stone industry
CN103539368B (en) * 2013-10-17 2015-07-08 福建省建材进出口有限责任公司 Method for producing cement by utilizing waste stone powder in stone industry
CN105585262A (en) * 2014-10-20 2016-05-18 边宏光 High-strength cement clinker and preparation method thereof
CN105585262B (en) * 2014-10-20 2017-12-05 边宏光 A kind of high strength clinker and preparation method thereof
CN106977120A (en) * 2017-05-26 2017-07-25 葛洲坝石门特种水泥有限公司 A kind of white cement clinker and its calcining, cooling bleaching method

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