CN109227144B - Reed pipe pin processingequipment - Google Patents
Reed pipe pin processingequipment Download PDFInfo
- Publication number
- CN109227144B CN109227144B CN201811285012.8A CN201811285012A CN109227144B CN 109227144 B CN109227144 B CN 109227144B CN 201811285012 A CN201811285012 A CN 201811285012A CN 109227144 B CN109227144 B CN 109227144B
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- knife
- blade
- knife box
- box
- processing
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- 235000014676 Phragmites communis Nutrition 0.000 title claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 238000012545 processing Methods 0.000 claims abstract description 43
- 238000003825 pressing Methods 0.000 claims abstract description 15
- 238000005452 bending Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims abstract description 7
- 238000010008 shearing Methods 0.000 claims abstract description 6
- 238000003754 machining Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 230000006872 improvement Effects 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Shearing Machines (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a reed pipe pin processing device which comprises a material storage mechanism, a magnetic rotary feeding mechanism and a reed pipe processing mechanism, wherein the magnetic rotary feeding mechanism is arranged on the material storage mechanism; the reed switch processing mechanism comprises a knife box, wherein the knife box comprises a left knife box and a right knife box; the left knife box and the right knife box are fixedly arranged; the left knife box and the right knife box are internally provided with movable knife rests; the movable knife rest extends out of the knife box and is provided with a processing knife blade; a pressing cutter matched with the processing blade is arranged in the cutter box; the processing blade is connected with a telescopic power mechanism. The invention has simple structure, convenient use and quick processing, realizes automatic feeding, shearing and bending processing of the reed switch, and can continuously and quickly produce.
Description
Technical Field
The invention belongs to the field of machinery, and particularly relates to a reed switch pin machining device.
Background
The reed pipe is also called reed pipe or magnetic reed switch, is a magnetic sensitive special switch, is a main component of reed relay and proximity switch, and mainly comprises a pipe body and leads at two ends of the pipe body. When the reed switch is used, pins at two ends need to be sheared or bent according to the use requirement. For example, the initial length of the reed pipe pin is 35mm, and the reed pipe is limited by the installation space and needs to be sheared to be 25mm long; or the pin of the reed switch is bent into a U shape. However, the tube body of the reed switch is made of glass, rare gas is filled in the glass tube, once the glass tube is broken and even if the glass tube is broken, the rare gas flows out, so that the reed switch is invalid, and the whole product is failed, therefore, the requirement on stress control is higher when the reed switch pin is processed.
The existing reed pipe pin processing equipment cannot accurately position when the pin is processed, the reed pipe is easy to damage, hidden danger exists in the quality of the processed reed pipe, manual assistance is needed to finish the processing, and the automation degree and the working efficiency are low. For example: patent application number CN201610824719.6 discloses an automatic tangent control system of tongue tube, including loading attachment, shearing mechanism, material feeding unit, first blevile of push, second blevile of push, power device, first sensor, second sensor and controlling means, wherein first blevile of push includes first grillage and installs the first stub bar on first grillage, and second blevile of push includes second grillage and installs the second stub bar on the second grillage. The feeding device in the application is a manipulator, a certain interval is reserved between each two tangent lines, and the production efficiency is low; when the pins are cut, positioning control is performed through the two pushing heads, accurate positioning cannot be performed, the reed pipe is easy to damage, and hidden danger exists in the quality of the processed reed pipe; the finished product directly falls into the receiving container from the shearing device, has a certain height, and is easy to damage.
Patent application number CN201210087639.9 discloses a tongue tube bending apparatus, including crooked backing plate, crooked subassembly, mounting panel, pressing component, direction subassembly, pressing component and mounting panel swing joint, crooked subassembly and mounting panel fixed connection, direction subassembly is fixed on crooked backing plate, mounting panel and direction subassembly swing joint, still be equipped with the power component that promotes the mounting panel to move down on the mounting panel. In this application, through set up the fixed slot on crooked backing plate with the tongue tube fixed, need first manual with the tongue tube fixed, can not pinpoint, the tongue tube is damaged easily to production efficiency is low.
Patent application number 200810241734.3 discloses a flat reed pipe cut foot device, including the support frame, be equipped with the fixture of reed pipe on the support frame, be used for cutting out the mechanism of cutting the foot of reed pipe pin, promote fixture to open and shut and cut the actuating mechanism of foot mechanism action, fixture includes fixed block, the mobilizable movable block of fixing on the bracing piece. In the application, before cutting feet, the size of the reed switch obtained after cutting feet is different through manual feeding, the qualification rate of finished products is low, waste is easily caused, and the production efficiency is low.
Disclosure of Invention
In order to solve the problems, the invention provides a reed pipe pin processing device. The invention has simple structure, convenient use and quick processing, realizes automatic feeding, shearing and bending processing of the reed switch, and can continuously and quickly produce.
In order to achieve the technical effects, the technical scheme of the invention is as follows:
a reed pipe pin processing device comprises a material storage mechanism, a magnetic rotary feeding mechanism and a reed pipe processing mechanism; the reed switch processing mechanism comprises a knife box, wherein the knife box comprises a left knife box and a right knife box; the left knife box and the right knife box are fixedly arranged; the left knife box and the right knife box are internally provided with movable knife rests; the movable knife rest extends out of the knife box and is provided with a processing knife blade; a pressing cutter matched with the processing blade is arranged in the cutter box; the processing blade is connected with a telescopic power mechanism.
Further improvement, the telescopic power mechanism is an air cylinder, and the air cylinder is connected with a U-shaped connecting plate; a fixed shaft penetrating through the movable knife rest is fixed on the U-shaped connecting plate; the knife box is provided with a first long hole matched with the fixed shaft.
Further improvement, a spring is arranged between the pressing knife and the knife box; the pressing knife is provided with a second long hole matched with the fixed shaft.
Further improvements, the movable knife rest is formed with a U-shaped groove; the knife box is fixedly connected with a bending knife blade.
Further improved, the processing blade is fixed on the movable tool rest through an adjusting bolt.
Further improved, the stock mechanism comprises two oppositely arranged magnetic plates, and a distance between the magnetic plates is larger than the total length of the processed reed switch.
Further improvement, the magnetic rotary feeding mechanism comprises a turntable which is connected with a rotary power device; v-shaped grooves are uniformly formed in the periphery of the turntable; a round hole is arranged at a position perpendicular to the V-shaped groove, and a magnet is arranged in the round hole.
Further improvement, the rotary power device is a motor, the motor is connected with a rotating shaft through a coupler, and the rotating shaft is fixedly connected with a turntable; the rotating shaft is arranged on the fixed plate through the bearing seat.
Further improvement, still include positioning mechanism, positioning mechanism includes the location cylinder, and the location cylinder is connected with the locating piece.
Further improvement, still include and install receiving flitch and the baffle of unloading below magnetic force rotary feeding mechanism.
The invention has the following advantages:
1. the reed switch is orderly and rapidly fed through the material storage mechanism and the magnetic force rotary feeding mechanism, and is rapid in feeding and accurate in positioning.
2. The reed pipe pin can be cut off or bent according to the needs through a reed pipe processing mechanism, and the reed pipe pin is fast to process through the operation of a motor and a cylinder.
3. The automatic blanking of the processed reed switch is realized.
4. The positioning mechanism is arranged, so that the accurate positioning of the reed switch is ensured, and the processing is accurate.
5. The reed switch is fixed by magnetic force, so that the reed switch is prevented from being crushed.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic perspective view of a left knife box;
FIG. 4 is a schematic top view of the left cartridge;
FIG. 5 is a schematic view of the structure of a U-shaped connecting plate;
FIG. 6 is a schematic view of the overall structure of the present invention;
fig. 7 is a schematic structural view of the first baffle and the second baffle.
Detailed Description
The technical scheme of the invention is specifically described below through the specific embodiments and with reference to the accompanying drawings.
Example 1
The reed pipe pin processing device shown in figures 1-7 comprises a stock mechanism 1, a magnetic rotary feeding mechanism 2 and a reed pipe processing mechanism 3; the reed switch processing mechanism 3 comprises a cutter box, wherein the cutter box comprises a left cutter box 31 and a right cutter box 32; the left knife box 31 and the right knife box 32 are fixedly arranged; the left knife box 31 and the right knife box 32 are internally provided with movable knife rests 33; the movable knife rest 33 extends out of the knife box and is provided with a processing knife blade 34; a pressing cutter 35 matched with the processing cutter 34 is arranged in the cutter box; the machining blade 34 is connected with a telescopic power mechanism. The machining blade 34 is located between the left blade case 31 and the right blade case 32.
The telescopic power mechanism is an air cylinder 36, and the air cylinder 36 is connected with a U-shaped connecting plate 37; a fixed shaft 38 penetrating through the movable knife rest 33 is fixed on the U-shaped connecting plate 37; the cartridge is formed with a first elongated hole 39 that mates with the fixed shaft 38.
A spring 310 is arranged between the pressing knife 35 and the knife box; the presser 35 is formed with a second long hole which is fitted to the fixed shaft 38. The machining blade 34 is fixed to the movable blade holder 33 by means of an adjusting screw 312 and/or the blade cassette is fixedly connected to a bending blade 313 by means of a spring 310. The movable blade holder 33 is formed with a U-shaped groove 311. The specific spring 310 is connected to a connection block, which is detachably connected to the bending blade 313 and the pressing blade 35.
The stock mechanism 1 comprises two oppositely arranged magnetic plates 4, and a space 41 is formed between the magnetic plates 4.
The magnetic rotary feeding mechanism 2 comprises a turntable 21, and the turntable 21 is connected with a rotary power device; the periphery of the turntable 21 is uniformly provided with V-shaped grooves 22; a round hole is arranged at a position perpendicular to the V-shaped groove, and a magnet 23 is arranged in the round hole. The rotary power device is a motor 24, the motor 24 is connected with a rotating shaft 26 through a coupler 25, and the rotating shaft 26 is fixedly connected with the turntable 21; the rotary shaft 26 is mounted on the fixed plate through a bearing housing. The positioning mechanism 5 comprises a positioning cylinder 51, and the positioning cylinder 51 is connected with a positioning block 52. Comprises a receiving plate 6 and a discharging baffle 7 which are arranged below the magnetic rotary feeding mechanism 2.
The reed pipe pin processing device is fixed on the mounting plate 8, the mounting plate 8 is fixed on the bracket 9, and the reed pipe pin processing device is electrically connected with the electrical cabinet 10; reed switch 11.
The application method of the invention is as follows: as shown in fig. 1, the reed pipe 11 is placed on the storage mechanism 1, and the reed pipe 11 is suspended in a parallel magnetic field generated by two magnetic plates 4 through the two magnetic plates 4 which are oppositely arranged; when the rotary table 21 rotates to the storage mechanism 1, the magnet 23 sucks a reed pipe 11 into the V-shaped groove 22, and the rotary table 21 sends the reed pipe 11 to the cutter box. The positioning cylinder of the positioning mechanism operates to push the pins of the reed switch through the positioning block, so that the reed switch is positioned accurately.
At this time, the air cylinder drives the U-shaped connecting plate 37 to move backwards, the U-shaped connecting plate 37 drives the movable knife rest 33 to move backwards through the fixed shaft 38, the processed reed pipe is removed from the V-shaped groove 22 and then contacts with the pressing knife 35, so that the processed reed pipe is clamped; the three continue to move backward and cross the bending blade 313 fixed on the cutter box, so that the pin of the reed switch 11 is sheared or bent. Wherein if the machining blade 34 and the bending blade 313 are staggered and the outdated clearance is very small (smaller than the diameter width of the pin) or even not, the pin can be sheared, and if the clearance between the machining blade 34 and the pressing blade 35 is larger than the diameter width of the pin, the pin can be bent; another method is to replace the bending blade 313 so that the size of the gap between the machining blade 34 and the bending blade 313 is smaller than the diameter width of the pin, thereby performing the shearing machining. The spring 310 is used to provide a buffer during processing and to push the presser 35 back into place; when the pressing knife 35 is pushed back by the air cylinder 36, the processing blade 34 returns simultaneously to push the last processed reed switch to fall on the material receiving plate 6. A discharge baffle 7 can also be arranged to push the reed switch down.
As shown in fig. 7, the stock mechanism 1 may be provided with two first baffles 12 which are disposed obliquely relative to each other, and the first baffles 12 are connected with a second baffle 13 parallel to the ground; the clearance between the second baffle 13 holds only one reed switch and passes through, and the magnetic force of magnetic force board 4 strengthens from the rear end to the front end gradually to realize the orderly pan feeding of reed switch.
The foregoing is merely a specific guiding embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modification of the present invention by using the concept should be construed as infringement of the protection scope of the present invention.
Claims (6)
1. The reed pipe pin processing device is characterized by comprising a material storage mechanism (1), a magnetic rotary feeding mechanism (2) and a reed pipe processing mechanism (3); the reed switch processing mechanism (3) comprises a knife box, wherein the knife box comprises a left knife box (31) and a right knife box (32); the left knife box (31) and the right knife box (32) are fixedly arranged; a movable knife rest (33) is arranged in each of the left knife box (31) and the right knife box (32); the movable knife rest (33) extends out of the knife box and is provided with a processing blade (34); a pressing knife (35) matched with the processing blade (34) is arranged in the knife box; the processing blade (34) is connected with a telescopic power mechanism;
the telescopic power mechanism is an air cylinder (36), and the air cylinder (36) is connected with a U-shaped connecting plate (37); a fixed shaft (38) penetrating through the movable knife rest (33) is fixed on the U-shaped connecting plate (37); the knife box is provided with a first long hole (39) matched with the fixed shaft (38);
a spring (310) is arranged between the pressing knife (35) and the knife box; the pressing knife (35) is provided with a second long hole matched with the fixed shaft (38); the processing blade (34) is fixed on the movable blade holder (33) through an adjusting bolt (312), the blade box is fixedly connected with a bending blade (313) through a spring (310), and the movable blade holder (33) is formed with a U-shaped groove (311);
when the machining blade (34) and the bending blade (313) are staggered, shearing of the pins can be achieved when the gap is smaller than the diameter width of the pins or even smaller than the diameter width of the pins, and bending of the pins can be achieved when the gap between the machining blade (34) and the bending blade (313) is larger than the diameter width of the pins.
2. A reed switch pin processing apparatus as in claim 1, wherein the stock mechanism (1) comprises two oppositely disposed magnetic plates (4), and a space (41) is formed between the magnetic plates (4) that is greater than the total length of the reed switch.
3. The reed pipe pin processing device according to claim 1, wherein the magnetic rotary feeding mechanism (2) comprises a turntable (21), and the turntable (21) is connected with a rotary power device; the outer Zhou Naao of the turntable (21) is provided with a plurality of grooves (22), and magnets (23) are fixed in the grooves.
4. A reed switch pin processing apparatus as in claim 3, wherein the rotary power device is a motor (24), the motor (24) is connected with a rotating shaft (26) through a coupling (25), and the rotating shaft (26) is fixedly connected with a turntable (21); the rotating shaft (26) is mounted on the bottom plate (27) through a bearing shaft.
5. The reed switch pin processing device as in claim 1, further comprising a positioning mechanism (5), wherein the positioning mechanism (5) comprises a positioning cylinder (51), and the positioning cylinder (51) is connected with a positioning block (52).
6. The reed switch pin processing device as in claim 1, further comprising a receiving plate (6) and a discharge baffle (7) mounted below the magnetic rotary feed mechanism (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811285012.8A CN109227144B (en) | 2018-10-31 | 2018-10-31 | Reed pipe pin processingequipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811285012.8A CN109227144B (en) | 2018-10-31 | 2018-10-31 | Reed pipe pin processingequipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109227144A CN109227144A (en) | 2019-01-18 |
| CN109227144B true CN109227144B (en) | 2024-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811285012.8A Active CN109227144B (en) | 2018-10-31 | 2018-10-31 | Reed pipe pin processingequipment |
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| CN (1) | CN109227144B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112453261A (en) * | 2020-11-10 | 2021-03-09 | 宁波华兴伟业电子科技开发有限公司 | Reed pipe cutting and folding machine |
| CN112786328B (en) * | 2021-01-08 | 2023-04-18 | 湖北松明智能传感科技有限公司 | Contact gap adjusting device for reed switch |
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