CN109226199A - The toner cartridge recovery and processing system of multiple stage crushing dedusting - Google Patents
The toner cartridge recovery and processing system of multiple stage crushing dedusting Download PDFInfo
- Publication number
- CN109226199A CN109226199A CN201811191823.1A CN201811191823A CN109226199A CN 109226199 A CN109226199 A CN 109226199A CN 201811191823 A CN201811191823 A CN 201811191823A CN 109226199 A CN109226199 A CN 109226199A
- Authority
- CN
- China
- Prior art keywords
- storehouse
- magnetic separation
- toner cartridge
- washing
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012545 processing Methods 0.000 title claims abstract description 31
- 238000011084 recovery Methods 0.000 title claims abstract description 31
- 238000005406 washing Methods 0.000 claims abstract description 83
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 67
- 238000007885 magnetic separation Methods 0.000 claims abstract description 66
- 238000005336 cracking Methods 0.000 claims abstract description 35
- 239000000843 powder Substances 0.000 claims abstract description 25
- 238000004064 recycling Methods 0.000 claims abstract description 23
- 238000003756 stirring Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims description 22
- 239000010802 sludge Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 9
- 230000001376 precipitating effect Effects 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 7
- 238000005452 bending Methods 0.000 claims description 6
- 229920000459 Nitrile rubber Polymers 0.000 claims description 5
- 238000001556 precipitation Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000004323 axial length Effects 0.000 claims description 3
- ZDVYABSQRRRIOJ-UHFFFAOYSA-N boron;iron Chemical compound [Fe]#B ZDVYABSQRRRIOJ-UHFFFAOYSA-N 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- 238000005201 scrubbing Methods 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 26
- 238000005520 cutting process Methods 0.000 abstract description 4
- 238000000227 grinding Methods 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 abstract description 3
- 239000012634 fragment Substances 0.000 description 20
- 238000010009 beating Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 7
- 239000006247 magnetic powder Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- BVPWJMCABCPUQY-UHFFFAOYSA-N 4-amino-5-chloro-2-methoxy-N-[1-(phenylmethyl)-4-piperidinyl]benzamide Chemical compound COC1=CC(N)=C(Cl)C=C1C(=O)NC1CCN(CC=2C=CC=CC=2)CC1 BVPWJMCABCPUQY-UHFFFAOYSA-N 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000013049 sediment Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- KVNRLNFWIYMESJ-UHFFFAOYSA-N butyronitrile Chemical group CCCC#N KVNRLNFWIYMESJ-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000010793 electronic waste Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- -1 magnetic Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
- B02C13/04—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters hinged to the rotor; Hammer mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of toner cartridge recovery and processing systems of multiple stage crushing dedusting, storehouse is smashed to pieces including what is be successively orderly connected to comprising the inner cylinder and outer barrel being mutually arranged, inner cylinder are horizontally disposed, and the cross section of inner cylinder is circle, the cross section of outer barrel is ellipse;Air blower, air opening end are connected on the end face of described one end for smashing storehouse to pieces;Useless powder recycling bin;Storehouse is washed, axis II, at least one stirring net and at least a pair of of swipe is arranged inside;Cracking cabin, interior horizontal extension are provided with spiral crushing knife;Magnetic separation roller, collection bucket I and collection bucket II is arranged inside in magnetic separation storehouse;And water circulation barrel.The toner cartridge recovery and processing system of multiple stage crushing dedusting provided by the invention, broken through hammering into shape, dry to gather dust, washing is gathered dust, cutting and grinding and magnetic separation and etc., toner cartridge itself and its interior dust quickly can be subjected to separation and effectively recycling, avoid generating fugitive dust, protect environment.
Description
Technical field
The present invention relates to printer toner cartridge processing technique field, in particular at a kind of toner cartridge recycling of multiple stage crushing dedusting
Reason system.
Background technique
Currently, Disposal of Electronic Wastes belongs to emerging industry in the world, the waste electrical equipment product in China, which has entered, to be washed in a pan
The peak period eliminated.There is a large amount of toner cartridge to need to handle in various waste and old duplicators and printer, and the material of toner cartridge includes modeling
Material, iron, magnetic, aluminium, copper sheet, flexible material and ink powder in waste and old se-drum removal process, are needed to distinguish a variety of materials and be screened, together
When toner cartridge used in ink powder in addition to containing carbon black, iron oxide and polyester, also containing there are many metallic dust, as nickel, cobalt and
The mercury being harmful to the human body will not only recycle the material of toner cartridge itself in entire removal process, also recycle in toner cartridge
Ink powder is recycled, and existing reclaimer often has toner cartridge and splits insufficient, and the rate of recovery is low, splits that live fugitive dust is big etc. to ask
Topic.
Summary of the invention
It is an object of the invention to solve at least the above problems, and provide the advantages of at least will be described later.
It is a still further object of the present invention to provide a kind of toner cartridge recovery and processing systems of multiple stage crushing dedusting, broken through hammering into shape, do
It gathers dust, washing is gathered dust, cutting and grinding and magnetic separation and etc., can quickly toner cartridge itself and its interior dust be separated and be had
Effect recycling avoids generating fugitive dust, protects environment.
In order to realize these purposes and other advantages according to the present invention, the toner cartridge for providing a kind of multiple stage crushing dedusting is returned
Receive processing system, comprising:
Smash storehouse to pieces comprising the inner cylinder and outer barrel being mutually arranged, wherein inner cylinder is horizontally disposed, and inner cylinder water
Flat setting, and the cross section of inner cylinder is circle, the cross section of outer barrel is ellipse, and from one end of outer barrel to outer barrel
The cross-sectional diameter of the other end be gradually increased;Multiple through holes I, are evenly distributed on inner cylinder, and from the one of outer barrel
It holds to its other end, the decreasing pore size of multiple through holes;The end face of one end of the inner cylinder is arranged in feed inlet I
On, and be arranged close to the bottom side of the wall of outer barrel;Air outlet is provided on the end face of the other end of outer barrel;Feed opening I,
It is provided in the lower wall of one end of outer barrel, and the feed opening is arranged close to air outlet;Axis I, along described interior
The axially rotatable setting of cylinder;Multiple stamping hammers, pommel, which is respectively articulated with, to be arranged on axis I, and the handle of multiple stamping hammers
End and the hinge joint of axis I are spirally distributed on the axis I so that the hammer tip of multiple stamping hammers using hinge joint as the center of circle with
The rotation of the axis I, which rotates in a circumferential direction, beats operation;Feed pipe, lower end are connected to the feed inlet I for smashing storehouse to pieces;
Air blower, air opening end is connected on the end face of described one end for smashing storehouse to pieces, and is located at the top of feed inlet I,
And it smashs the feed inlet I in storehouse to pieces described in and uninterruptedly blows to being smashed to pieces described in it in storehouse;
Useless powder recycling bin, useless powder import are connected to the air outlet of the other end for smashing storehouse to pieces by elastic tube;
Storehouse is washed, the lower section for smashing storehouse to pieces is set, and the feed inlet II in the washing storehouse is logical by high-pressure washing
Road is connected to the feed opening I;The washing storehouse is a horizontally disposed circular cylinder body, and the draw ratio in the washing storehouse is 2:1-
5:1, the washing storehouse further includes axis II, and the axis along the washing storehouse is extended;At least one stirring net, is a square
Shape net, at least one stirring Netcom cross axis II and are rotatably arranged in washing storehouse, the wire side position of at least one stirring net
In on the vertical section in the washing storehouse, and for 1- at a distance from the inner sidewall of the arc in edge of at least one stirring net and washing storehouse
3cm;At least a pair of of swipe, respectively corresponds and is arranged on the long edge of a pair of at least one stirring net, and at least a pair of of swipe
Bristle front end contradict it is described washing storehouse arc inner sidewall on;Feed opening II and feed inlet II set up separately in the two sides of axis II
The washing storehouse arc inner sidewall on, and in the vertical direction, feed opening II is higher than with II position of feed inlet
The axis II;Rotary scrubbing track of the bristle of any swipe of at least a pair of of swipe on the inner sidewall of arc is from feed inlet
II returns feed inlet II behind washing orlop portion and feed opening II;And in the horizontal direction, the length of the feed opening II
It is adapted with the length of axis II;Outlet pipe is a right angle bending tube, including the mixing discharge section of tandem array setting and draining
Section, mixing discharge section is positioned close to one end of the outlet pipe, and one end of outlet pipe is connected to the bottom in the washing storehouse;
Cartridge filter, it is embedded to be arranged in one end of outlet pipe, and the lower end of cartridge filter is contradicted in the right angle bending place of outlet pipe
On tube wall;Slag notch, on the tube wall that the quarter bend for the outlet pipe that the able to turn on or off lower end for being provided with cartridge filter contradicts folds;
Cracking cabin is a horizontally disposed hollow cylinder, and one end of the cracking cabin is provided with feed inlet III, feed inlet
III is connected to setting with feed opening II, and horizontal extension is provided with spiral crushing knife, the other end of the cracking cabin in the cracking cabin
Lower wall offer feed opening III;
Magnetic separation storehouse, main body are a horizontally disposed hollow cylinder, are provided with feed inlet in the upper end wall in the magnetic separation storehouse
VI, feed inlet VI is connected to feed opening III;The underface of the main body in magnetic separation storehouse is arranged in collection bucket I, opening linking, and collects
The lower ending opening of bucket I is feed opening VI;Magnetic separation roller, the axis of the VI face magnetic separation roller of feed inlet are provided in the magnetic separation storehouse
Setting;The underface of magnetic separation roller, the front end of scraper and the roll surface sliding contact of magnetic separation roller is arranged in scraper, and before scraper
End and the axial length of magnetic separation roller are adapted;Collection bucket II is arranged in the underface of scraper, and is located at collection bucket I just
Top, and the maximum gauge of the opening of collection hopper II is less than the cross-sectional diameter of the magnetic separation roller, the feed opening V of collection bucket II is certainly
Extend the magnetic separation storehouse in the one end in magnetic separation storehouse;And
Water circulation barrel is connected to the useless powder recycling bin by water supplying pipe, and the bottom of the useless powder recycling bin also passes through
Return pipe I is connected to water circulation barrel;The water outlet in the washing storehouse is connected to the water circulation barrel by return pipe II;Precipitating row
Outlet, is arranged in the bottom of water circulation barrel.
Preferably, the high-pressure washing channel slopes setting, and high-pressure washing channel further includes multiple giants,
It is arranged in order on the upper end side wall in the high-pressure washing channel, and the water jet of multiple giants is set towards oblique upper
It sets, 20 degree of angle < of the axis in multiple giants and high-pressure washing channel.
Preferably, the hammer tip of any of multiple stamping hammers stamping hammer is hemispherical dome structure, and the diameter of hammer tip is 5-
10cm。
Preferably, further includes: multiple through holes II are distributed in column in the bottom side of the wall of the cracking cabin;Sediment
Collecting tank, is a strip groove body, and the multiple through holes II of sludge collection channel opening face are fixed to the following table of the cracking cabin
On face;And from one end of the cracking cabin to its other end, the bottom of the sludge collection slot and the lower surface of the cracking cabin
Between difference in height be gradually increased;The setting closed at one end of the sludge collection slot, the other end are connected to feed inlet VI.
Preferably, described to smash storehouse, multiple stamping hammers, useless powder recycling bin, the side wall for washing storehouse, cracking cabin and magnetic separation storehouse to pieces
And end face is double-layer structure, the outer layer of double-layer structure is austenitic stainless steels material, and the internal layer of double-layer structure is butyronitrile rubber
Glue material matter;The magnetic separation roller is such as iron boron magnet material;
The hammer body outer layer of multiple stamping hammers is nitrile rubber material, fills steel ball in hammer body;The hammer handle of multiple stamping hammers, institute
It states axis I and the axis II is glass fibre material.
Preferably, the distance between hinge joint of two neighboring stamping hammer is 15-20cm.
Preferably, the bottom of the useless powder recycling bin also passes through the bottom that return pipe I is connected to the water circulation barrel;Institute
The one end for stating water supplying pipe is protruded into the water body of the water circulation barrel, and is connected a U-shaped inlet segment close to one end of the water supplying pipe,
The water inlet of U-shaped inlet segment is arranged towards the upper end of the water circulation barrel, and the water inlet of U-shaped inlet segment extends the water and follows
The beds of precipitation of the water bottom of ring bucket are at least 10cm.
Preferably, the bottom of the water circulation barrel is the arcuate structure to lower process.
Preferably, the diameter of the multiple through hole I is 3-6cm;The diameter of the multiple through hole II is 1-3cm.
The present invention is include at least the following beneficial effects:
Multiple stamping hammers are constantly beaten into the toner cartridge for smashing storehouse to pieces under the drive of axis I, toner cartridge are hammered into fragmentation, but
It is unlikely to crush, to keep the clast of more bulk, and each components and screw on toner cartridge etc. is separated from each other, makes
It obtains part dust therein to drift out, be taken away after air blower is blown;Further, since multiple stamping hammers on axis I helically
Shape distribution can smash certainly the one end in storehouse to pieces and move to its other end into the toner cartridge for smashing storehouse to pieces under constantly the beating of multiple stamping hammers
It is dynamic;It finally falls into feed opening I and enters washing storehouse through high-pressure washing channel;
Wherein, during beating, a part of fine debris can be generated, these clasts can fall into outer through multiple through holes I
In cylinder, since the side wall relative tilt of outer barrel is arranged, under the action of gravity and wind-force, it is scattered on the side wall of outer barrel
Fine debris can equally be slid in washing storehouse through high-pressure washing channel;Therefore, outer barrel can assist recycling fine debris,
The bottom of inner cylinder is avoided to be detained excessive clast and influence to smash effect to pieces simultaneously;
In high-pressure washing channel, the toner cartridge fragment for beating acquisition is sufficiently washed, is further rinsed powder therein dry
Only and the related toner cartridge fragment for beating acquisition is poured together in washing storehouse;At least one stirring net can will be fallen into washing storehouse
The toner cartridge fragment for beating acquisition stir and send to feed opening II, at least one stir net agitaion under, wash storehouse Nei Shui
Faster, the toner cartridge fragment for beating acquisition is further rinsed flow velocity degree;
Flushing water flows into the toner cartridge fragment further washed in the washing storehouse of lower section and beat acquisition through high-pressure washing channel;
The magnetic separation roller face feed inlet VI in magnetic separation storehouse is arranged, and after toner cartridge fragment enters magnetic separation storehouse from cracking cabin, passes through first
The absorption of magnetic separation roller sorts, and magnetic powder and adsorbable metal etc. are adsorbed by magnetic separation roller, and plastic flakes or the gold that cannot be adsorbed
Belong to free skating to drop down onto collection bucket I, magnetic powder and adsorbable metal for being adsorbed etc. fall to collection bucket II after scraper strikes off
In, and finally the magnetic separation storehouse is sent out through feed opening V607;
The toner cartridge fragment for beating acquisition enters cracking cabin after washing and is further crushed, due to each step before washing
In, the dust in toner cartridge is sufficiently had collected, in the shattering process in cracking cabin, excessive dust generally there will be no to occur, because
This, can remove dedusting operation from;Substantially mutually through plastics, various metal fragments and screw in further broken toner cartridge fragment etc.
It separates, carries out magnetic separation assorting process again at this time, not only efficiency of magnetic separation is high, and can effectively avoid fugitive dust;
To sum up, the toner cartridge recovery and processing system of multiple stage crushing dedusting provided by the invention, broken through hammering into shape, dry to gather dust, washing is received
Dirt, cutting and grinding and magnetic separation and etc., toner cartridge itself and its interior dust quickly can be subjected to separation and effectively recycling, avoided
Fugitive dust is generated, environment is protected.
Further advantage, target and feature of the invention will be partially reflected by the following instructions, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Detailed description of the invention
Fig. 1 is the cross-section structure of the toner cartridge recovery and processing system of multiple stage crushing dedusting described in one embodiment of the present of invention
Schematic diagram;
Fig. 2 is the structural schematic diagram of the longitudinal profile in magnetic separation storehouse described in another embodiment of the invention;
Fig. 3 is the section knot of the toner cartridge recovery and processing system of multiple stage crushing dedusting described in another embodiment of the invention
Structure schematic diagram;
Fig. 4 is the schematic diagram of the section structure of outlet pipe described in one embodiment of the present of invention;
Fig. 5 is the structural schematic diagram of the cross section of cracking cabin described in one embodiment of the present of invention.
Specific embodiment
Present invention will be described in further detail below with reference to the accompanying drawings, to enable those skilled in the art referring to specification text
Word can be implemented accordingly.
It should be appreciated that such as " having ", "comprising" and " comprising " term used herein do not allot one or more
The presence or addition of a other elements or combinations thereof.
As shown in Fig. 1,2,5, the present invention provides a kind of toner cartridge recovery and processing system of multiple stage crushing dedusting, comprising:
Smash storehouse 10 to pieces comprising the inner cylinder 107 and outer barrel 108 being mutually arranged, wherein inner cylinder is horizontally disposed, and
Inner cylinder is horizontally disposed, and the cross section of inner cylinder is circle, and the cross section of outer barrel is ellipse, and from one end of outer barrel
It is gradually increased to the cross-sectional diameter of the other end of outer barrel;Multiple through holes I, are evenly distributed on inner cylinder, and outside
One end of cylinder is to its other end, the decreasing pore size of multiple through holes;The inner cylinder is arranged in feed inlet I 101
On the end face of one end, and it is arranged close to the bottom side of the wall of outer barrel;Air outlet 102 is provided with the end of the other end of outer barrel
On face;Feed opening I 103 is provided in the lower wall of one end of outer barrel, and the feed opening is set close to air outlet
It sets;Axis I 104, along the axially rotatable setting of the inner cylinder;Multiple stamping hammers 105, pommel are respectively articulated with setting and exist
On axis I, and the pommel of multiple stamping hammers and the hinge joint of axis I are spirally distributed on the axis I, so that multiple stamping hammers
Hammer tip rotated in a circumferential direction as the center of circle with the rotation of the axis I using hinge joint and beat operation;Feed pipe 106, lower end is connected to
Smash the feed inlet I in storehouse to pieces;
Air blower 20, air opening end is connected on the end face of described one end for smashing storehouse to pieces, and is located at the upper of feed inlet I
Side, and smash described in the feed inlet I in storehouse to pieces and uninterruptedly blow to being smashed to pieces described in it in storehouse;
Useless powder recycling bin 30, useless powder import are connected to the air outlet of the other end for smashing storehouse to pieces by elastic tube;
Storehouse 40 is washed, the lower section for smashing storehouse to pieces is set, and the feed inlet II in the washing storehouse passes through high-pressure washing
Channel 80 is connected to the feed opening I;The washing storehouse is a horizontally disposed circular cylinder body, and the draw ratio in the washing storehouse is
2:1-5:1, the washing storehouse further includes axis II 401, and the axis along the washing storehouse is extended;At least one stirring net
402, be a rectangle net, at least one stirring Netcom cross axis II be rotatably arranged on washing storehouse in, it is described at least one stir
The wire side for mixing net is located on the vertical section in the washing storehouse, and the inside of the arc in the edge of at least one stirring net and washing storehouse
The distance of wall is 1-3cm;At least a pair of of swipe, respectively corresponds and is arranged on the long edge of a pair of at least one stirring net, and
The bristle front end of at least a pair of of swipe contradicts on the inner sidewall of the arc in the washing storehouse;Feed opening II 403 and feed inlet II
Set up separately on the inner sidewall of the arc in the washing storehouse of the two sides of axis II, and in the vertical direction, feed opening II and feed inlet
II position is higher than the axis II;Rotary scrubbing of the bristle of any swipe of at least a pair of of swipe on the inner sidewall of arc
Track is to return feed inlet II behind washing orlop portion and feed opening II from feed inlet II;And in the horizontal direction, described
The length of feed opening II and the length of axis II are adapted;As shown in figure 4, outlet pipe 404, is a right angle bending tube, including head
The mixing discharge section and draining section of tail linking setting, mixing discharge section are positioned close to one end of the outlet pipe, and outlet pipe
One end be connected to it is described washing storehouse bottom;Cartridge filter 405, it is embedded to be arranged in one end of outlet pipe, and cartridge filter
Lower end contradict on the tube wall of the right angle bending place of outlet pipe;Slag notch 406, the lower end for being provided with cartridge filter able to turn on or off
On the tube wall that the quarter bend of the outlet pipe of conflict folds;
Cracking cabin 50 is a horizontally disposed hollow cylinder, and one end of the cracking cabin is provided with feed inlet III 501,
Feed inlet III is connected to setting with feed opening II, and horizontal extension is provided with spiral crushing knife 502, the cracking cabin in the cracking cabin
The lower wall of the other end offer feed opening III 503;
Magnetic separation storehouse 60, main body are a horizontally disposed hollow cylinder, are provided with charging in the upper end wall in the magnetic separation storehouse
Mouth VI 601, feed inlet VI is connected to feed opening III;Collection bucket I 602, opening linking be arranged in magnetic separation storehouse main body just under
Side, and the lower ending opening of collection bucket I is feed opening VI 603;Magnetic separation roller 604, the feed inlet VI are provided in the magnetic separation storehouse
The axis of face magnetic separation roller is arranged;The underface of magnetic separation roller, the front end of scraper and the roll surface of magnetic separation roller is arranged in scraper 605
Sliding contact, and the axial length of the front end of scraper and magnetic separation roller is adapted;Scraper is being arranged in just in collection bucket II 606
Lower section, and it is located at the surface of collection bucket I, and the maximum gauge of the opening of collection hopper II is straight less than the cross section of the magnetic separation roller
The magnetic separation storehouse is extended in diameter, the one end in feed opening V607 from the magnetic separation storehouse of collection bucket II;And
Water circulation barrel 70 is connected to the useless powder recycling bin by water supplying pipe 701, and the bottom of the useless powder recycling bin is also
Water circulation barrel is connected to by return pipe I 702;The water outlet in the washing storehouse is connected to the water by return pipe II 703 and follows
Ring bucket;Outlet 704 is precipitated, the bottom of water circulation barrel is set.Water circulation barrel is for collecting and precipitating toner cartridge shattering process
In dust, in actual use, according to water consumption be arranged water circulation barrel volume, and guarantee inner bucket water circulation it is smooth,
It is not excessive, the precipitating in water circulation barrel is periodically excluded, further separates magnetic powder from precipitating.
In the present solution, multiple stamping hammers under the drive of axis I, are constantly beaten into the toner cartridge in storehouse is smashed to pieces, toner cartridge is hammered into shape
It beats to fragmentation, but is unlikely to crush, to keep the clast of more bulk, and make each components and the screw etc. on toner cartridge
It is separated from each other, so that part dust therein drifts out, is taken away after air blower is blown;Further, since multiple stamping hammers exist
Be spirally distributed on axis I, into smash to pieces storehouse toner cartridge can under constantly the beating of multiple stamping hammers, smash to pieces certainly the one end in storehouse to
Its other end is mobile;It finally falls into feed opening I and enters washing storehouse through high-pressure washing channel;
Wherein, during beating, a part of fine debris can be generated, these clasts can fall into outer through multiple through holes I
In cylinder, since the side wall relative tilt of outer barrel is arranged, under the action of gravity and wind-force, it is scattered on the side wall of outer barrel
Fine debris can equally be slid in washing storehouse through high-pressure washing channel;Therefore, outer barrel can assist recycling fine debris,
The bottom of inner cylinder is avoided to be detained excessive clast and influence to smash effect to pieces simultaneously;
In high-pressure washing channel, the toner cartridge fragment for beating acquisition is sufficiently washed, is further rinsed powder therein dry
Only and the related toner cartridge fragment for beating acquisition is poured together in washing storehouse;At least one stirring net can will be fallen into washing storehouse
The toner cartridge fragment for beating acquisition stir and send to feed opening II, at least one stir net agitaion under, wash storehouse Nei Shui
Faster, the toner cartridge fragment for beating acquisition is further rinsed flow velocity degree;Flushing water flows into the washing of lower section through high-pressure washing channel
Further the toner cartridge fragment of acquisition is beaten in washing in storehouse;
The magnetic separation roller face feed inlet VI in magnetic separation storehouse is arranged, and after toner cartridge fragment enters magnetic separation storehouse from cracking cabin, passes through first
The absorption of magnetic separation roller sorts, and magnetic powder and adsorbable metal etc. are adsorbed by magnetic separation roller, and plastic flakes or the gold that cannot be adsorbed
Belong to free skating to drop down onto collection bucket I, magnetic powder and adsorbable metal for being adsorbed etc. fall to collection bucket II after scraper strikes off
In, and finally the magnetic separation storehouse is sent out through feed opening V607;
The toner cartridge fragment for beating acquisition enters cracking cabin after washing and is further crushed, due to each step before washing
In, the dust in toner cartridge is sufficiently had collected, in the shattering process in cracking cabin, excessive dust generally there will be no to occur, because
This, can remove dedusting operation from;Substantially mutually through plastics, various metal fragments and screw in further broken toner cartridge fragment etc.
It separates, carries out magnetic separation assorting process again at this time, not only efficiency of magnetic separation is high, and can effectively avoid fugitive dust;
To sum up, the toner cartridge recovery and processing system of multiple stage crushing dedusting provided by the invention, broken through hammering into shape, dry to gather dust, washing is received
Dirt, cutting and grinding and magnetic separation and etc., toner cartridge itself and its interior dust quickly can be subjected to separation and effectively recycling, avoided
Fugitive dust is generated, environment is protected.
As shown in figure 3, in the toner cartridge recovery and processing system of multiple stage crushing dedusting, the high-pressure washing channel slopes setting,
And high-pressure washing channel further includes multiple giants, is arranged in order at the upper end side wall in the high-pressure washing channel
On, and the water jet of multiple giants is arranged towards oblique upper, the folder of the axis in multiple giants and high-pressure washing channel
20 degree of angle <.In the present solution, the toner cartridge that multiple giant flow reversals are flushed in landing smash to pieces after fragment on (such as Fig. 3
Dotted arrow shown in), improve it and wash away and dust recovering effect.Wherein, two neighboring giant washes away track not phase
It is mutually parallel, to improve scouring effect.
As shown in Fig. 1 or Fig. 3, in the toner cartridge recovery and processing system of multiple stage crushing dedusting, any of multiple stamping hammers are smash
The hammer tip of broken hammer is hemispherical dome structure, and the diameter of hammer tip is 5-10cm.For example it may is that 5cm, 6cm, 8cm, 9cm or 10cm;
Hammer tip is hemispherical dome structure, is mainly used for striking by machinery, so that toner cartridge tentatively ruptures, releases part powder therein,
In practical applications, because the specification of toner cartridge is not of uniform size, the hammer tip of multiple stamping hammers and the distance between the inner sidewall in storehouse is smashed to pieces
Cannot be wide, toner cartridge omission has been avoided, hammer effect is influenced.
As shown in figure 3, in the toner cartridge recovery and processing system of multiple stage crushing dedusting, further includes: multiple through holes II, in column
It is distributed in the bottom side of the wall of the cracking cabin;Sludge collection slot 504 is a strip groove body, and sludge collection channel opening is just
Multiple through holes II are fixed on the lower surface of the cracking cabin;It is described and from one end of the cracking cabin to its other end
Difference in height between the bottom of sludge collection slot and the lower surface of the cracking cabin is gradually increased;One end of the sludge collection slot
Closing setting, the other end are connected to feed inlet VI.In the present solution, sludge collection slot is used to be scattered collected from multiple through holes II
Tiny sediment, and be sent to further magnetic separation in magnetic separation storehouse, slagging collecting tank can not only addi-tional crusher storehouse effectively recycle
Tiny sediment, while the bottom that also can avoid cracking cabin is detained excessive sediment and influences the crushing effect of toner cartridge fragment.
It is described to smash storehouse, multiple stamping hammers, useless powder recycling bin, water to pieces in the toner cartridge recovery and processing system of multiple stage crushing dedusting
Bring down stocks, the side wall in cracking cabin and magnetic separation storehouse and end face are double-layer structure, the outer layer of double-layer structure is austenitic stainless steels material
Matter, the internal layer of double-layer structure are nitrile rubber material;The magnetic separation roller is such as iron boron magnet material;The toner cartridge of multiple stage crushing dedusting
In recovery and processing system, the hammer body outer layer of multiple stamping hammers is nitrile rubber material, fills steel ball in hammer body;Multiple stamping hammers
Hammer handle, the axis I and the axis II are glass fibre material;
The material of each structure of toner cartridge recovery and processing system of multiple stage crushing dedusting selects, mainly for avoiding magnetic powder random
It is adsorbed on the inner wall of equipment, the recovery efficiency of magnetic powder on the one hand can be improved, on the other hand can reduce the maintenance cost to equipment.
As shown in Fig. 1 or Fig. 3, in the toner cartridge recovery and processing system of multiple stage crushing dedusting, two neighboring stamping hammer it is hinged
The distance between point is 15-20cm.For example it may is that 20cm, 19cm, 18cm, 17cm, 16cm or 15cm;It is two neighboring to smash to pieces
Appropriate distance between the hinge joint of hammer can effectively avoid and collide between two neighboring stamping hammer, extend making for stamping hammer
Use the service life.
As shown in figure 3, the bottom of the useless powder recycling bin also passes through in the toner cartridge recovery and processing system of multiple stage crushing dedusting
Return pipe I is connected to the bottom of the water circulation barrel;One end of the water supplying pipe is protruded into the water body of the water circulation barrel, and is leaned on
One end of the nearly water supplying pipe is connected a U-shaped inlet segment 705, and the water inlet of U-shaped inlet segment is towards the upper end of the water circulation barrel
Setting, and the water inlet of U-shaped inlet segment extends at least 10cm of the beds of precipitation of the water bottom of the water circulation barrel.Such as
May is that 10cm, 11cm, 12cm, 13cm, 14cm or 15cm, U-shaped inlet segment it is opening up, can effectively avoid avoid U-shaped into
The water circulation barrel is sucked out in the beds of precipitation by one end of water section.
As shown in figure 3, the bottom of the water circulation barrel is prominent downwards in the toner cartridge recovery and processing system of multiple stage crushing dedusting
The arcuate structure risen.On the one hand it can increase the bond area of precipitating;On the other hand, when excluding precipitating, inclined bottom more has
Help precipitate and be concentrated to the precipitating outlet at middle part.
In the toner cartridge recovery and processing system of multiple stage crushing dedusting, the diameter of the multiple through hole I is 3-6cm, such as can
To be: 3cm, 4cm, 5cm or 6cm;The diameter of the multiple through hole II is 1-3cm, for example may is that 1cm, 2cm or 3cm.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed
With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily
Realize other modification, therefore under without departing substantially from universal defined by specification and equivalency range, the present invention is not limited to
Specific details and legend shown and described herein.
Claims (9)
1. a kind of toner cartridge recovery and processing system of multiple stage crushing dedusting characterized by comprising
Smash storehouse to pieces comprising the inner cylinder and outer barrel being mutually arranged, wherein inner cylinder is horizontally disposed, and inner cylinder level is set
It sets, and the cross section of inner cylinder is circle, the cross section of outer barrel is ellipse, and from one end of outer barrel to the another of outer barrel
The cross-sectional diameter of one end is gradually increased;Multiple through holes I, are evenly distributed on inner cylinder, and from one end of outer barrel to
Its other end, the decreasing pore size of multiple through holes;Feed inlet I is arranged on the end face of one end of the inner cylinder, and
Bottom side of the wall close to outer barrel is arranged;Air outlet is provided on the end face of the other end of outer barrel;Feed opening I, opens up
In the lower wall close to one end of outer barrel, and the feed opening is arranged close to air outlet;Axis I, along the inner cylinder
Axially rotatable setting;Multiple stamping hammers, pommel, which is respectively articulated with, to be arranged on axis I, and the pommel of multiple stamping hammers and axis I
Hinge joint be spirally distributed on the axis I so that the hammer tip of multiple stamping hammers is the center of circle with the axis I using hinge joint
Rotation rotate in a circumferential direction and beat operation;Feed pipe, lower end are connected to the feed inlet I for smashing storehouse to pieces;
Air blower, air opening end is connected on the end face of described one end for smashing storehouse to pieces, and is located at the top of feed inlet I, and from
The feed inlet I for smashing storehouse to pieces is uninterruptedly blown to being smashed to pieces in storehouse described in it;
Useless powder recycling bin, useless powder import are connected to the air outlet of the other end for smashing storehouse to pieces by elastic tube;
Storehouse is washed, the lower section for smashing storehouse to pieces is set, and the feed inlet II in the washing storehouse is connected by high-pressure washing channel
Pass to the feed opening I;The washing storehouse is a horizontally disposed circular cylinder body, and the draw ratio in the washing storehouse is 2:1-5:1,
The washing storehouse further includes axis II, and the axis along the washing storehouse is extended;At least one stirring net, is a rectangle
Net, at least one stirring Netcom cross axis II and are rotatably arranged in washing storehouse, and the wire side of at least one stirring net is located at
On the vertical section in the washing storehouse, and the edge of at least one stirring net is 1- at a distance from the inner sidewall of the arc in washing storehouse
3cm;At least a pair of of swipe, respectively corresponds and is arranged on the long edge of a pair of at least one stirring net, and at least a pair of of swipe
Bristle front end contradict it is described washing storehouse arc inner sidewall on;Feed opening II and feed inlet II set up separately in the two sides of axis II
The washing storehouse arc inner sidewall on, and in the vertical direction, feed opening II is higher than with II position of feed inlet
The axis II;Rotary scrubbing track of the bristle of any swipe of at least a pair of of swipe on the inner sidewall of arc is from feed inlet
II returns feed inlet II behind washing orlop portion and feed opening II;And in the horizontal direction, the length of the feed opening II
It is adapted with the length of axis II;Outlet pipe is a right angle bending tube, including the mixing discharge section of tandem array setting and draining
Section, mixing discharge section is positioned close to one end of the outlet pipe, and one end of outlet pipe is connected to the bottom in the washing storehouse;
Cartridge filter, it is embedded to be arranged in one end of outlet pipe, and the lower end of cartridge filter is contradicted in the right angle bending place of outlet pipe
On tube wall;Slag notch, on the tube wall that the quarter bend for the outlet pipe that the able to turn on or off lower end for being provided with cartridge filter contradicts folds;
Cracking cabin is a horizontally disposed hollow cylinder, and one end of the cracking cabin is provided with feed inlet III, feed inlet III with
The connection setting of feed opening II, horizontal extension is provided with spiral crushing knife in the cracking cabin, under the other end of the cracking cabin
Side wall offers feed opening III;
Magnetic separation storehouse, main body are a horizontally disposed hollow cylinder, are provided with feed inlet VI in the upper end wall in the magnetic separation storehouse, into
Material mouth VI is connected to feed opening III;Collection bucket I is open and is connected the underface for the main body that magnetic separation storehouse is arranged in, and collection bucket I
Lower ending opening is feed opening VI;Magnetic separation roller, the axis setting of the VI face magnetic separation roller of feed inlet are provided in the magnetic separation storehouse;
The underface of magnetic separation roller, the front end of scraper and the roll surface sliding contact of magnetic separation roller, and the front end of scraper and magnetic is arranged in scraper
The axial length of roller is selected to be adapted;Collection bucket II is arranged in the underface of scraper, and is located at the surface of collection bucket I, and
The maximum gauge of the opening of collection hopper II is less than the cross-sectional diameter of the magnetic separation roller, and the feed opening V of collection bucket II is from magnetic separation storehouse
One end extend the magnetic separation storehouse;And
Water circulation barrel is connected to the useless powder recycling bin by water supplying pipe, and the bottom of the useless powder recycling bin also passes through return water
Pipe I is connected to water circulation barrel;The water outlet in the washing storehouse is connected to the water circulation barrel by return pipe II;Precipitating discharge
Mouthful, the bottom of water circulation barrel is set.
2. the toner cartridge recovery and processing system of multiple stage crushing dedusting as described in claim 1, which is characterized in that the high-pressure washing
Channel slopes setting, and high-pressure washing channel further includes multiple giants, and it is logical to be arranged in order at the high-pressure washing
On the upper end side wall in road, and the water jet of multiple giants is arranged towards oblique upper, and multiple giants and high-pressure washing are logical
20 degree of the angle < of the axis in road.
3. the toner cartridge recovery and processing system of multiple stage crushing dedusting as described in claim 1, which is characterized in that in multiple stamping hammers
The hammer tip of any one stamping hammer is hemispherical dome structure, and the diameter of hammer tip is 5-10cm.
4. the toner cartridge recovery and processing system of multiple stage crushing dedusting as described in claim 1, which is characterized in that further include:
Multiple through holes II, are distributed in column in the bottom side of the wall of the cracking cabin;
Sludge collection slot, is a strip groove body, and the multiple through holes II of sludge collection channel opening face are fixed to described broken
On the lower surface in storehouse;And from one end of the cracking cabin to its other end, the bottom of the sludge collection slot and the cracking cabin
Lower surface between difference in height be gradually increased;The setting closed at one end of the sludge collection slot, the other end are connected to feed inlet
Ⅵ。
5. the toner cartridge recovery and processing system of multiple stage crushing dedusting as described in claim 1, which is characterized in that it is described smash to pieces storehouse,
Multiple stamping hammers, useless powder recycling bin, washing storehouse, cracking cabin and the side wall in magnetic separation storehouse and end face are double-layer structure, double-layer structure
Outer layer be austenitic stainless steels material, the internal layer of double-layer structure is nitrile rubber material;The magnetic separation roller is such as iron boron magnetic
Body material;
The hammer body outer layer of multiple stamping hammers is nitrile rubber material, fills steel ball in hammer body;The hammer handle of multiple stamping hammers, the axis
I and the axis II be glass fibre material.
6. the toner cartridge recovery and processing system of multiple stage crushing dedusting as described in claim 1, which is characterized in that two neighboring to smash to pieces
The distance between hinge joint of hammer is 15-20cm.
7. the toner cartridge recovery and processing system of multiple stage crushing dedusting as described in claim 1, which is characterized in that the useless powder recycling
The bottom of bucket also passes through the bottom that return pipe I is connected to the water circulation barrel;The water circulation is protruded into one end of the water supplying pipe
In the water body of bucket, and it is connected a U-shaped inlet segment close to one end of the water supplying pipe, the water inlet of U-shaped inlet segment is towards the water
The upper end of circulation barrel is arranged, and the water inlet of U-shaped inlet segment extends the beds of precipitation of the water bottom of the water circulation barrel extremely
It is less 10cm.
8. the toner cartridge recovery and processing system of multiple stage crushing dedusting as described in claim 1, which is characterized in that the water circulation barrel
Bottom be to lower process arcuate structure.
9. the toner cartridge recovery and processing system of multiple stage crushing dedusting as described in claim 1, which is characterized in that the multiple perforation
The diameter in hole I is 3-6cm;The diameter of the multiple through hole II is 1-3cm.
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CN110180870A (en) * | 2019-06-26 | 2019-08-30 | 西南科技大学 | A kind of fiber bar disposal unit |
CN112604798A (en) * | 2021-01-13 | 2021-04-06 | 张磊 | Machine-made sand screening integrated processing device for building |
CN115382881A (en) * | 2022-08-23 | 2022-11-25 | 重庆市科诚电机制造有限公司 | Recovery unit of old and useless motor stator |
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CN105457738A (en) * | 2014-08-22 | 2016-04-06 | 西安优庆商贸有限公司 | Fragmentation and magnetic separation apparatus of waste selenium drums |
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