CN109226091B - Adhesive tape gluing and dust removing machine and adhesive tape production process thereof - Google Patents
Adhesive tape gluing and dust removing machine and adhesive tape production process thereof Download PDFInfo
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- CN109226091B CN109226091B CN201810933996.XA CN201810933996A CN109226091B CN 109226091 B CN109226091 B CN 109226091B CN 201810933996 A CN201810933996 A CN 201810933996A CN 109226091 B CN109226091 B CN 109226091B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B6/00—Cleaning by electrostatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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Abstract
The invention relates to an adhesive tape gluing and dust removing machine.A base is provided with a transmission mechanism, the transmission mechanism is provided with a base material feeding end and a processing discharging end, the base material feeding end is connected with the output end of base material feeding equipment, the processing discharging end is connected with the input end of a coating machine, and a base material enters the base through the base material feeding end and leaves the base from the processing discharging end; the base is provided with a dust removing cavity, the transmission mechanism is provided with a first transmission piece and a second transmission piece on two sides of the dust removing cavity, and a base material between the first transmission piece and the second transmission piece is a base material to be subjected to dust removal; in the process of processing and conveying the base material, the base material can be charged with static electricity, and the static electricity can ionize dust particles in the air, so that the dust in the air is adsorbed.
Description
Technical Field
The invention relates to the field of adhesive tape processing, in particular to an adhesive tape gluing and dust removing machine and an adhesive tape production process thereof.
Background
The adhesive tape consists of a base material and an adhesive, and two or more unconnected objects are connected together through adhesion. The surface of the coating is coated with a layer of adhesive. The earliest adhesives were derived from animals and plants, and in the nineteenth century rubber was the major component of the adhesive; while modern times use a wide variety of polymers. The adhesive can stick things because the molecules of the adhesive and the molecules of the articles to be connected form bonds, and the bonds can firmly bond the molecules together. The adhesive has different polymers according to different brands and different types. A tape machine is a machine apparatus for producing tape or similar tape products. The structure and arrangement of the tape machine are often very different according to the nature of the base material and coating liquid of the tape, the processing requirements and the like. The adhesive layer is formed after the coating liquid is dried, so that the general gluing process at least comprises a base material feeding device, a coating machine and a drying device, wherein the output end of the base material feeding device is connected with the input end of the coating machine, the output end of the coating machine is connected with the input end of the drying device, and the adhesive tape can be manufactured through an adhesive tape winding machine and a cutting mechanism after being dried.
Disclosure of Invention
In view of the above, the first objective of the present invention is to provide a tape gluing and dust removing machine to solve the above problems;
the second purpose of the invention is to provide a production process of the adhesive tape.
In order to solve the technical problems, the technical scheme of the invention is as follows: a rubber belt gluing and dust removing machine comprises a base, an upper dust removing mechanism, a lower dust removing mechanism and a controller, wherein a transmission mechanism is arranged on the base and is provided with a base material feeding end and a processing and discharging end, the base material feeding end is connected to the output end of base material feeding equipment, the processing and discharging end is connected to the input end of a coating machine, and a base material enters the base through the base material feeding end and leaves the base from the processing and discharging end; the base is provided with a dust removing cavity, the transmission mechanism is provided with a first transmission piece and a second transmission piece on two sides of the dust removing cavity, and a base material between the first transmission piece and the second transmission piece is a base material to be subjected to dust removal;
the upper dust removing mechanism is arranged above the dust removing cavity and comprises a first transmission crawler mechanism, a first adjusting mechanism, a first friction mechanism and a first collecting mechanism, the first transmission crawler mechanism is wound with a first electrostatic belt-shaped body and is used for driving the first electrostatic belt-shaped body to move, the first adjusting mechanism is fixed on the base and is arranged on the first adjusting mechanism, the first adjusting mechanism is used for adjusting the first transmission crawler mechanism to move so as to adjust the distance between the lower surface of the first electrostatic belt-shaped body and the base material to be subjected to dust removal, the first friction mechanism is arranged on the first transmission crawler mechanism and is provided with a first friction piece, when the first transmission crawler mechanism works, the first friction piece is rubbed with the first electrostatic belt-shaped body so as to generate electrostatic on the first electrostatic belt-shaped body, the first collecting mechanism is arranged on the first transmission crawler mechanism and is used for collecting the dust adsorbed by the first electrostatic belt-shaped body; a first distance is formed between the lower surface of the first electrostatic belt-shaped body and the base material to be dedusted, and the range of the first distance is 0.5 mm to 3 mm;
the lower dust removing mechanism is arranged above the dust removing cavity and comprises a second transmission crawler mechanism, a second adjusting mechanism, a second friction mechanism and a second collecting mechanism, the second transmission crawler mechanism is wound with a second electrostatic belt-shaped body and is used for driving the second electrostatic belt-shaped body to move, the second adjusting mechanism is fixed on the base and is arranged on the second adjusting mechanism, the second adjusting mechanism is used for adjusting the movement of the second transmission crawler mechanism so as to adjust the distance between the lower surface of the second electrostatic belt-shaped body and the base material to be subjected to dust removal, the second friction mechanism is arranged on the second transmission crawler mechanism and is provided with a second friction piece, when the second transmission crawler mechanism works, the second friction piece and the second electrostatic belt-shaped body are rubbed so as to generate static electricity on the second electrostatic belt-shaped body, the second collecting mechanism is arranged on the second transmission crawler mechanism and is used for collecting the dust adsorbed by the second electrostatic belt-shaped body; a second distance is formed between the lower surface of the second electrostatic belt-shaped body and the base material to be dedusted, and the range of the second distance is 1 mm to 4 mm;
the controller is connected with a first static electricity detector, a second static electricity detector and a third static electricity detector, the first static electricity detector is used for detecting the static electricity quantity and the static voltage half-life period of the first static electricity strip-shaped body, the second static electricity detector is used for detecting the static electricity quantity and the static voltage half-life period of the second static electricity strip-shaped body, and the third static electricity detector is used for detecting the static electricity quantity and the static voltage half-life period of the base material to be dedusted; the controller is configured with a first adjusting strategy for adjusting the first distance, and is configured with a second adjusting strategy for adjusting the second distance, wherein the first adjusting strategy is calculated through a first adjusting formula to obtain the first distance, and the second adjusting strategy is calculated through a second adjusting formula to obtain the second distance;
the first adjustment formula is:
the second adjustment formula is:
wherein D1At a first pitch, D2Is the second pitch, k is the constant of the electrostatic force, Q1Is the electrostatic quantity of the first electrostatic belt body, Q2Is the electrostatic capacity of the second electrostatic belt body, Q3Q is the preset ideal electrostatic charge of the dust, b1A predetermined first electrical proportional constant, b2Is a preset second quantity of electricity proportional constant, a1Is a preset first attenuation proportionality constant, a2Is a preset second attenuation proportionality constant, a3Is a preset third attenuation proportionality constant, c1Is a predetermined first attenuation parameter, c2Is a preset second attenuation parameter, alpha1Is the half-life of the electrostatic voltage of the first electrostatic ribbon, alpha2Is the electrostatic voltage half-life of the second electrostatic ribbon, alpha3Is the electrostatic voltage half-life, beta, of the substrate to be dedusted1Is a preset first regulating constant, beta2Is a preset second regulating constant, and m is a preset ideal mass of the dust particles; g is the acceleration of gravity.
The dust removal device comprises a dust removal cavity, and is characterized by further comprising an image acquisition device, wherein the image acquisition device is arranged at the processing discharge end and used for acquiring image information of the base material subjected to dust removal through the dust removal cavity, the image acquisition device is provided with a dust capture algorithm, the dust capture algorithm is used for capturing dust in the base material, and when the dust capture algorithm captures the dust in the image information, an abnormal signal is output.
Further, still including supplementary dust spray device, supplementary dust spray device is including storing up the dirt chamber and spouting dirt mechanism, it is used for storing coloured dust to store up the dirt chamber, spout dirt mechanism set up in substrate pan feeding end be used for with coloured dust spraying is to not getting into on the substrate in dust removal chamber.
Further, first collection mechanism connect in store up the dirt chamber, first collection mechanism sends into the dust of collecting store up the dirt chamber, it is provided with the mechanism of coloring to store up the dirt chamber, the mechanism of coloring be used for doing dust in the storage dirt chamber is colored.
Further, the second collect the mechanism connect in store up the dirt chamber, the second is collected the dust that the mechanism will be collected and is sent into store up the dirt chamber, it is provided with the mechanism of coloring to store up the dirt chamber, the mechanism of coloring be used for doing dust in the store up the dirt chamber is colored.
Furthermore, the second transmission piece is higher than the first transmission piece so that the base material to be dedusted is obliquely arranged.
In order to realize the second purpose of the invention, the adhesive tape production process is characterized by providing base material feeding equipment, a coating machine and the adhesive tape gluing and dust removing machine;
the method comprises the following steps:
feeding, namely feeding the base material into the adhesive tape gluing and dust removing machine through the base material feeding equipment;
a dust removal step, which comprises an upper dust removal sub-step, a lower dust removal sub-step, an upper dust return sub-step, a lower dust return sub-step and an output sub-step; the upper dust removal sub-step comprises adsorbing dust on the substrate by controlling the upper dust removal mechanism, the lower dust removal sub-step comprises adsorbing dust on the substrate by controlling the lower dust removal mechanism, and the upper dust return sub-step comprises recovering dust from the first electrostatic belt by controlling the first collection mechanism; the next dust return sub-step includes recovering dust from the second electrostatic strip by controlling the second collecting mechanism; the output substep comprises sending the substrate to the coater by controlling a transmission mechanism;
and a coating step, wherein the base material is glued through a coating machine.
Further, a detection step is included between the dust removing step and the coating step, and the detection step comprises providing an image acquisition device, wherein the image acquisition device is provided with a dust capture algorithm, the dust capture algorithm is used for capturing dust in the base material, and when the dust capture algorithm captures the dust from the image information, an abnormal signal is output.
Further, pay-off step with still include the preliminary treatment step between the dust removal step, the preliminary treatment step is including providing supplementary dust spray device, supplementary dust spray device is including storing up dirt chamber and spouting dirt mechanism, it is used for storing colored dust to store up the dirt chamber, spout dirt mechanism set up in substrate pan feeding end be used for with colored dust spraying is to not getting into on the substrate in dust removal chamber.
Further, the lower dust returning sub-step further comprises feeding the collected dust into the dust storage chamber, and the upper dust returning sub-step further comprises feeding the collected dust into the dust storage chamber.
The technical effects of the invention are mainly reflected in the following aspects: through the arrangement, the base material can be charged with static electricity in the process of processing and conveying the base material, and the static electricity can ionize dust particles in the air, so that the dust in the air is adsorbed.
Drawings
FIG. 1: the structural principle schematic diagram of the adhesive tape gluing high-pressure dust remover is shown;
FIG. 2: the invention discloses a system architecture schematic diagram of a tape gluing high-pressure dust remover.
Reference numerals: 100. a base; 110. a dust removal cavity; 111. a base material feeding end; 112. processing a discharging end; 120. a transmission mechanism; 121. a first transmission member; 122. a second transmission member; 200. an upper dust removal mechanism; 210. a first drive track; 211. a first electrostatic ribbon; 220. a first friction mechanism; 230. a first adjustment mechanism; 240. a first collection mechanism; 310. a second drive track; 311. a second electrostatic ribbon; 320. a second friction mechanism; 330. a second adjustment mechanism; 340. a second collection mechanism; 400. a controller; 401. a first static electricity detector; 402. a second static electricity detector; 403. a third static electricity detector; 500. an image acquisition device; 600. the auxiliary dust spraying device.
Detailed Description
The following detailed description of the embodiments of the present invention is provided in order to make the technical solution of the present invention easier to understand and understand.
Referring to fig. 1, which is a structural schematic diagram of the present invention, an adhesive tape gluing dust remover includes a base 100, an upper dust removing mechanism 200, a lower dust removing mechanism and a controller 400, wherein a transmission mechanism 120 is disposed on the base 100, the transmission mechanism 120 is provided with a substrate feeding end 111 and a processing discharging end 112, the substrate feeding end 111 is connected to an output end of a substrate feeding device, the processing discharging end 112 is connected to an input end of a coater, and a substrate enters the base 100 through the substrate feeding end and leaves the base 100 from the processing discharging end 112; the base 100 is provided with a dust removing cavity 110, the transmission mechanism 120 is provided with a first transmission piece 121 and a second transmission piece 122 at two sides of the dust removing cavity 110, and a base material between the first transmission piece 121 and the second transmission piece 122 is a base material to be subjected to dust removal; firstly, the transmission mechanism 120 is simple, transmission can be realized by driving the rotating shaft through the motor, and it should be noted that generally, in the same production line, only one driving mechanism is needed to avoid pulling, if the base material feeding device is provided with the transmission driving mechanism, the transmission mechanism 120 in the invention is used as a driven function, since the adhesive tape transmission is already a very existing technology, no description is given here, and it should be noted that the dust remover is arranged between the base material feeding device and the coating machine to realize the middle dust removing function, thereby ensuring the coating effect.
The upper dust removing mechanism 200 is disposed above the dust removing cavity 110, the upper dust removing mechanism 200 includes a first transmission crawler 210, a first adjusting mechanism 230, a first friction mechanism 220 and a first collecting mechanism 240, the first transmission crawler 210 is wound with a first electrostatic belt 211, the first transmission crawler 210 is used for driving the first electrostatic belt 211 to move, the first adjusting mechanism 230 is fixed on the base 100, the first transmission crawler is mounted on the first adjusting mechanism 230, the first adjusting mechanism is used for adjusting the movement of the first transmission crawler 210 so as to adjust the distance between the lower surface of the first electrostatic belt 211 and the substrate to be dust removed, the first friction mechanism 220 is mounted on the first transmission crawler 210, the first friction mechanism 220 is provided with a first friction member, when the first transmission crawler works, the first friction member rubs against the first electrostatic belt 211 to generate static electricity on the first electrostatic belt 211, the first collecting mechanism 240 is mounted on the first driving crawler 210, and the first collecting mechanism 240 is used for collecting dust adsorbed by the first electrostatic belt 211; a first distance is formed between the lower surface of the first electrostatic belt-shaped body 211 and the substrate to be dedusted, and the range of the first distance is 0.5 mm to 3 mm; first, regarding the upper dust removing mechanism 200, the substrate enters the dust removing chamber 110, the dust removing chamber 110 can be understood as a relatively closed structure, and the upper dust removing mechanism 200 is aimed at removing dust on the upper surface of the substrate, and firstly, the upper dust removing mechanism is a caterpillar structure, the caterpillar structure does not contact with the substrate, but adsorbs the dust on the substrate through static electricity, the collecting mechanism is used for collecting the dust on the caterpillar, the friction mechanism is used for generating static electricity on the caterpillar, and the excessive static electricity easily breaks through air, so that the adhesive tape wrinkles and is damaged, and the static electricity can hardly have the effect of adsorbing the dust, so the controller 400 is required to adjust the first distance. The first adjusting mechanism is fixed on the base 100 and used for adjusting the height of the whole upper dust removing mechanism 200, and it should be noted that the height can be adjusted by the stepping motor, so as to ensure the adjusting precision.
The lower dust removing mechanism is arranged above the dust removing cavity 110, the lower dust removing mechanism comprises a second transmission crawler 310, a second adjusting mechanism 330, a second friction mechanism 320 and a second collecting mechanism 340, the second transmission crawler 310 is wound with a second electrostatic belt 311, the second transmission crawler 310 is used for driving the second electrostatic belt 311 to move, the second adjusting mechanism 330 is fixed on the base 100, the second transmission crawler is arranged on the second adjusting mechanism 330, the second adjusting mechanism is used for adjusting the movement of the second transmission crawler 310 so as to adjust the distance between the lower surface of the second electrostatic belt 311 and the base material to be removed, the second friction mechanism 320 is arranged on the second transmission crawler 310, the second friction mechanism 320 is provided with a second friction piece, when the second transmission crawler works, the second friction member rubs against the second electrostatic belt 311 to generate static electricity on the second electrostatic belt 311, the second collecting mechanism 340 is mounted on the second crawler belt 310, and the second collecting mechanism 340 is used for collecting dust adsorbed by the second electrostatic belt 311; a second distance is formed between the lower surface of the second electrostatic belt 311 and the substrate to be dedusted, and the range of the second distance is 1 mm to 4 mm; the principle of the lower dust removing mechanism is the same as that of the upper dust removing mechanism 200, so that the description is omitted, and the difference is that the lower dust removing mechanism can be far away, and the second distance of the lower dust removing mechanism can be larger than the first distance because the return dust overflows downwards under the action of gravity.
The controller 400 is connected to a first electrostatic detector 401, a second electrostatic detector 402 and a third electrostatic detector 403, the first electrostatic detector 401 is configured to detect the electrostatic capacity and the electrostatic voltage half-life of the first electrostatic ribbon 211, the second electrostatic detector 402 is configured to detect the electrostatic capacity and the electrostatic voltage half-life of the second electrostatic ribbon 311, and the third electrostatic detector 403 is configured to detect the electrostatic capacity and the electrostatic voltage half-life of the substrate to be dedusted; the controller 400 is configured with a first adjustment strategy for adjusting the first distance, the controller 400 is configured with a second adjustment strategy for adjusting the second distance, the first adjustment strategy is calculated by a first adjustment formula to obtain the first distance, and the second adjustment strategy is calculated by a second adjustment formula to obtain the second distance; it should be noted that the static electricity and the static voltage are attenuated, so that the static electricity of the caterpillar and the base material needs to be monitored in real time, the distance needs to be synchronously adjusted, and the grass can ensure the adjusting effect.
The first adjustment formula is:
the second adjustment formula is:
wherein D1At a first pitch, D2Is the second pitch, k is the constant of the electrostatic force, Q1Is the electrostatic quantity of the first electrostatic belt body, Q2Is the electrostatic capacity of the second electrostatic belt body, Q3Q is the preset ideal electrostatic charge of the dust, b1A predetermined first electrical proportional constant, b2Is a preset second quantity of electricity proportional constant, a1Is a preset first attenuation proportionality constant, a2Is a preset second attenuation proportionality constant, a3Is a preset third attenuation proportionality constant, c1Is a predetermined first attenuation parameter, c2Is a preset second attenuation parameter, alpha1Is the half-life of the electrostatic voltage of the first electrostatic ribbon, alpha2Is the electrostatic voltage half-life of the second electrostatic ribbon, alpha3Is the electrostatic voltage half-life, beta, of the substrate to be dedusted1Is a preset first toneConstant of regulation, beta2Is a preset second regulating constant, and m is a preset ideal mass of the dust particles; g is the acceleration of gravity. Wherein k, m, g are quantitative and Q is1、Q2、Q3、α1、α2、α3As variables, obtained from actual sensor feedback values, Q, b1、b2、a1、a2、a3、c1、c2、β1、β2The dust removal effect is guaranteed, and the problem of ionization breakdown is solved at the same time.
Still include image acquisition device 500, image acquisition device 500 set up in processing discharge end 112, image acquisition device is used for gathering the image information of the substrate after the dust removal chamber 110 removes dust, image acquisition device 500 is configured with the dust and catches the algorithm, the dust catches the algorithm and is used for catching the dust in the substrate, works as the dust catches the algorithm follow when catching the dust in the image information, output abnormal signal. Firstly, the colors of the base materials are consistent, so that once dust appears on the base materials, the image information is different, the color information is easy to find, the specific framework of a dust capture algorithm can be completed through image comparison, and once the dust is captured, the dust removal effect is not good, the coating is stopped or parameters are modified, so that the dust removal effect is ensured.
Still including assisting dust spraying device 600, assisting dust spraying device 600 is including storing up the dirt chamber and spouting dirt mechanism, it is used for storing colored dust to store up the dirt chamber, spout dirt mechanism set up in substrate pan feeding end 111 is used for with colored dust spraying extremely not get into on the substrate in dust removal chamber 110. Based on the image recognition technology, the base material may have a color, and the color of the dust is difficult to capture if it is dull, so that some dust can be sprayed on the base material before dust removal, and the dust is easier to identify in color than general dust, and whether the base material after spraying is normal can be judged by judging whether the dust is removed, the first collecting mechanism 240 is connected to the dust storage cavity, the first collecting mechanism 240 sends the collected dust into the dust storage cavity, and the dust storage cavity is provided with a coloring mechanism for coloring the dust in the dust storage cavity. Through coloring the mechanism, can retrieve absorptive dust, guarantee the reuse of dust. Mechanism 340 is collected to the second connect in store up the dirt chamber, the second is collected the dust that mechanism 340 will be collected and is sent into store up the dirt chamber, it is provided with the mechanism of coloring to store up the dirt chamber, the mechanism of coloring is used for doing dust in the store up the dirt chamber is colored.
The second transmission member 122 is higher than the first transmission member 121 so as to enable the substrate to be dedusted to be obliquely arranged. The dust removal effect can be guaranteed by the inclined arrangement mode.
In another embodiment, referring to fig. 2, a process for producing an adhesive tape includes providing a substrate feeding device, a coating machine, and the above-mentioned adhesive tape gluing and dust removing machine;
the method comprises the following steps:
feeding, namely feeding the base material into the adhesive tape gluing and dust removing machine through the base material feeding equipment;
a dust removal step, which comprises an upper dust removal sub-step, a lower dust removal sub-step, an upper dust return sub-step, a lower dust return sub-step and an output sub-step; the upper dust removal sub-step includes adsorbing dust on the substrate by controlling the upper dust removal mechanism 200, the lower dust removal sub-step includes adsorbing dust on the substrate by controlling the lower dust removal mechanism, and the upper dust return sub-step includes recovering dust from the first electrostatic strip 211 by controlling the first collection mechanism 240; the next dust return sub-step includes recovering dust from the second electrostatic strip 311 by controlling the second collecting mechanism 340; the output substep comprises sending the substrate to the coater by controlling the drive mechanism 120;
and a coating step, wherein the base material is glued through a coating machine.
The dust removing step and the coating step also comprise a detection step, wherein the detection step comprises providing an image acquisition device 500, the image acquisition device 500 is provided with a dust capture algorithm, the dust capture algorithm is used for capturing dust in the base material, and when the dust capture algorithm captures the dust from the image information, an abnormal signal is output. The feeding step and the dedusting step further comprise a preprocessing step, the preprocessing step comprises a providing auxiliary dust spraying device 600, the auxiliary dust spraying device 600 comprises a dust storage cavity and a dust spraying mechanism, the dust storage cavity is used for storing colored dust, and the dust spraying mechanism is arranged at the base material feeding end 111 and is used for spraying the colored dust onto the base material which does not enter the dedusting cavity 110. The lower dust returning sub-step further comprises feeding the collected dust into the dust storage chamber, and the upper dust returning sub-step further comprises feeding the collected dust into the dust storage chamber.
The above are only typical examples of the present invention, and besides, the present invention may have other embodiments, and all the technical solutions formed by equivalent substitutions or equivalent changes are within the scope of the present invention as claimed.
Claims (7)
1. The adhesive tape gluing and dust removing machine is characterized by comprising a base, an upper dust removing mechanism, a lower dust removing mechanism and a controller, wherein a transmission mechanism is arranged on the base and is provided with a base material feeding end and a processing and discharging end; the base is provided with a dust removing cavity, the transmission mechanism is provided with a first transmission piece and a second transmission piece on two sides of the dust removing cavity, and a base material between the first transmission piece and the second transmission piece is a base material to be subjected to dust removal;
the upper dust removing mechanism is arranged above the dust removing cavity and comprises a first transmission crawler mechanism, a first adjusting mechanism, a first friction mechanism and a first collecting mechanism, the first transmission crawler mechanism is wound with a first electrostatic belt-shaped body and is used for driving the first electrostatic belt-shaped body to move, the first adjusting mechanism is fixed on the base and is arranged on the first adjusting mechanism, the first adjusting mechanism is used for adjusting the first transmission crawler mechanism to move so as to adjust the distance between the lower surface of the first electrostatic belt-shaped body and the base material to be subjected to dust removal, the first friction mechanism is arranged on the first transmission crawler mechanism and is provided with a first friction piece, when the first transmission crawler mechanism works, the first friction piece is rubbed with the first electrostatic belt-shaped body so as to generate electrostatic on the first electrostatic belt-shaped body, the first collecting mechanism is arranged on the first transmission crawler mechanism and is used for collecting the dust adsorbed by the first electrostatic belt-shaped body; a first distance is formed between the lower surface of the first electrostatic belt-shaped body and the base material to be dedusted, and the range of the first distance is 0.5 mm to 3 mm;
the lower dust removing mechanism is arranged above the dust removing cavity and comprises a second transmission crawler mechanism, a second adjusting mechanism, a second friction mechanism and a second collecting mechanism, the second transmission crawler mechanism is wound with a second electrostatic belt-shaped body and is used for driving the second electrostatic belt-shaped body to move, the second adjusting mechanism is fixed on the base and is arranged on the second adjusting mechanism, the second adjusting mechanism is used for adjusting the movement of the second transmission crawler mechanism so as to adjust the distance between the lower surface of the second electrostatic belt-shaped body and the base material to be subjected to dust removal, the second friction mechanism is arranged on the second transmission crawler mechanism and is provided with a second friction piece, when the second transmission crawler mechanism works, the second friction piece and the second electrostatic belt-shaped body are rubbed so as to generate static electricity on the second electrostatic belt-shaped body, the second collecting mechanism is arranged on the second transmission crawler mechanism and is used for collecting the dust adsorbed by the second electrostatic belt-shaped body; a second distance is formed between the lower surface of the second electrostatic belt-shaped body and the base material to be dedusted, and the range of the second distance is 1 mm to 4 mm;
the controller is connected with a first static electricity detector, a second static electricity detector and a third static electricity detector, the first static electricity detector is used for detecting the static electricity quantity and the static voltage half-life period of the first static electricity strip-shaped body, the second static electricity detector is used for detecting the static electricity quantity and the static voltage half-life period of the second static electricity strip-shaped body, and the third static electricity detector is used for detecting the static electricity quantity and the static voltage half-life period of the base material to be dedusted; the controller is configured with a first adjusting strategy for adjusting the first distance, and is configured with a second adjusting strategy for adjusting the second distance, wherein the first adjusting strategy is calculated through a first adjusting formula to obtain the first distance, and the second adjusting strategy is calculated through a second adjusting formula to obtain the second distance;
the first adjustment formula is:
the second adjustment formula is:
wherein D1At a first pitch, D2Is the second pitch, k is the constant of the electrostatic force, Q1Is the electrostatic quantity of the first electrostatic belt body, Q2Is the electrostatic capacity of the second electrostatic belt body, Q3Q is the preset ideal electrostatic charge of the dust, b1A predetermined first electrical proportional constant, b2Is a preset second quantity of electricity proportional constant, a1Is a preset first attenuation proportionality constant, a2Is a preset second attenuation proportionality constant, a3Is a preset third attenuation proportionality constant, c1Is a predetermined first attenuation parameter, c2Is a preset second attenuation parameter, alpha1Is as followsAn electrostatic voltage half-life of the electrostatic ribbon, alpha2Is the electrostatic voltage half-life of the second electrostatic ribbon, alpha3Is the electrostatic voltage half-life, beta, of the substrate to be dedusted1Is a preset first regulating constant, beta2Is a preset second regulating constant, and m is a preset ideal mass of the dust particles; g is the acceleration of gravity;
the dust removal device comprises a dust removal cavity, and is characterized by further comprising an image acquisition device, wherein the image acquisition device is arranged at the processing discharge end and used for acquiring image information of the base material subjected to dust removal through the dust removal cavity, the image acquisition device is provided with a dust capture algorithm used for capturing dust in the base material, and when the dust capture algorithm captures the dust from the image information, an abnormal signal is output;
still including assisting the dust spray device, the supplementary dust spray device is including storing up the dirt chamber and spouting dirt mechanism, it is used for storing coloured dust to store up the dirt chamber, spout dirt mechanism set up in substrate pan feeding end be used for with coloured dust spraying is to not getting into on the substrate in dust removal chamber.
2. The adhesive tape gluing and dust removing machine according to claim 1, wherein: first collection mechanism connect in store up the dirt chamber, first collection mechanism sends into the dust of collecting store up the dirt chamber, it is provided with the mechanism of coloring to store up the dirt chamber, the mechanism of coloring be used for doing dust in the storage dirt chamber colors.
3. The adhesive tape gluing and dust removing machine according to claim 1, wherein: the mechanism is collected to the second connect in store up the dirt chamber, the second is collected the dust that the mechanism will be collected and is sent into store up the dirt chamber, it is provided with the mechanism of coloring to store up the dirt chamber, the mechanism of coloring be used for doing dust in the store up the dirt chamber is colored.
4. The adhesive tape gluing and dust removing machine according to claim 1, wherein: the second transmission piece is higher than the first transmission piece so that the base material to be dedusted is obliquely arranged.
5. A process for producing an adhesive tape, which comprises providing a substrate feeding device, a coating machine, the adhesive tape sizing dust remover according to claim 1;
the method comprises the following steps:
feeding, namely feeding the base material into the adhesive tape gluing and dust removing machine through the base material feeding equipment;
a dust removal step, which comprises an upper dust removal sub-step, a lower dust removal sub-step, an upper dust return sub-step, a lower dust return sub-step and an output sub-step; the upper dust removal sub-step comprises adsorbing dust on the substrate by controlling the upper dust removal mechanism, the lower dust removal sub-step comprises adsorbing dust on the substrate by controlling the lower dust removal mechanism, and the upper dust return sub-step comprises recovering dust from the first electrostatic belt by controlling the first collection mechanism; the next dust return sub-step includes recovering dust from the second electrostatic strip by controlling the second collecting mechanism; the output substep comprises sending the substrate to the coater by controlling a transmission mechanism;
coating, namely gluing the base material through a coating machine;
the dust removing step and the coating step further comprise a detecting step, wherein the detecting step comprises providing an image acquisition device, the image acquisition device is provided with a dust capture algorithm, the dust capture algorithm is used for capturing dust in the base material, and when the dust capture algorithm captures the dust from the image information, an abnormal signal is output.
6. The adhesive tape production process of claim 5, further comprising a pretreatment step between the feeding step and the dedusting step, wherein the pretreatment step comprises providing an auxiliary dust spraying device, the auxiliary dust spraying device comprises a dust storage chamber and a dust spraying mechanism, the dust storage chamber is used for storing colored dust, and the dust spraying mechanism is arranged at the material feeding end of the substrate and is used for spraying the colored dust onto the substrate which does not enter the dedusting chamber.
7. The tape production process of claim 6, wherein said lower dust returning substep further comprises feeding the collected dust into said dust storage chamber, and said upper dust returning substep further comprises feeding the collected dust into said dust storage chamber.
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