CN109225951A - A kind of automatic error screening installation of workpiece sensing - Google Patents
A kind of automatic error screening installation of workpiece sensing Download PDFInfo
- Publication number
- CN109225951A CN109225951A CN201811071918.XA CN201811071918A CN109225951A CN 109225951 A CN109225951 A CN 109225951A CN 201811071918 A CN201811071918 A CN 201811071918A CN 109225951 A CN109225951 A CN 109225951A
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- rack
- workpiece
- screen box
- automatic error
- screening installation
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- 238000012216 screening Methods 0.000 title claims abstract description 33
- 238000009434 installation Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000000605 extraction Methods 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000011179 visual inspection Methods 0.000 description 3
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 241000397426 Centroberyx lineatus Species 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004801 process automation Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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Abstract
The invention discloses a kind of automatic error screening installations of workpiece sensing, comprising: workpiece, rack and the screen box for being fixedly mounted on frame upper end, screen box are hollow structure, are extended through at left and right sides of screen box equipped with discharge port, feed inlet;It is equipped with the first rack, the second rack in screen box and from extraction mechanism, the first rack is located at the side of the second rack, and the surface of the first rack and the second rack is located at from extraction mechanism;Workpiece passes through the first rack transverse shifting in screen box, underproof workpiece clamped from the first rack from extraction mechanism to carrying out transverse shifting in the second rack, complete screening operation, what is be arranged is jacked and is clamped to workpiece from extraction mechanism, to form crawl, it is strong to grab precise and stable property, workpiece is not in the phenomenon that falling off;First rack and the division of labor of the second rack are clear, and workpiece is not in the case where obscuring.
Description
Technical field
The present invention relates to auto parts and components correlative technology fields, and in particular to a kind of automatic error screening of workpiece sensing
Equipment.
Background technique
Field is produced and processed in auto parts and components, often difference is very small for the product of many same type different models, such as
Two kinds of only one holes of workpiece difference short whether there is or not its difference or a flute length.It often will appear close model in process of production to produce
The case where product mixing, it is therefore desirable to workpiece be screened, this work is generally mixed to choose by manually carrying out visual inspection in the past
Expect workpiece.With the continuous improvement of part process automation level, the productive temp of workpiece is getting faster, and Manual Visual Inspection mode is imitated
Rate is lower, and workers with long time work is easily in a state of fatigue to cause visual inspection accuracy rate cannot be guaranteed, and with cost of labor
Go up, has increasing need for a kind of automation equipment of high efficient and reliable to complete the screening operation of workpiece, in the prior art, have very much
Equipment equipped with automatic detection mechanism applies to this field.
Number of patent application is 201720794563.1, a kind of entitled automatic screening equipment of patent, is equipped with conveying mechanism, crawl
Mobile mechanism and receiver, but suffer from the drawback that
1. the crawl mobile mechanism of patent setting, crawl is unstable, and workpiece is easy to appear obscission;
2. the travelling performance for grabbing mobile mechanism is poor, the case where moving process of mobile mechanism will appear Caton is grabbed;
3. the storage of receiver is poor, multiple workpiece can not be placed, operator is needed to take out the work in receiver in real time
Part, time-consuming and laborious, the practicability is poor.
4. the discharging position and splicing position of the patent are in same place position, unreasonable structure will if there is deviation
Different workpiece are obscured, and cause screening efficiency poor, practical effect is poor.
Summary of the invention
In view of the above existing problems in the prior art, the present invention provides a kind of screenings of the automatic error of workpiece sensing to set
It is standby, comprising: workpiece, rack and the screen box for being fixedly mounted on frame upper end, screen box is interior to be equipped with the first rack, the second machine
Frame and from extraction mechanism, workpiece by the first rack transverse shifting in screen box, from extraction mechanism by underproof workpiece from
Transverse shifting is carried out in first rack in clamping to the second rack, completes screening operation, the first rack and the division of labor of the second rack are bright
Really, workpiece is not in the case where obscuring.
To achieve the goals above, a kind of automatic error screening installation for workpiece sensing that the present invention uses, comprising:
Workpiece, rack and the screen box for being fixedly mounted on frame upper end, screen box are hollow structure, the screen box
The left and right sides extend through equipped with discharge port, feed inlet;
It is equipped with the first rack, the second rack in the screen box and from extraction mechanism, the first rack is located at the second rack
Side, the surface that the first rack and the second rack are located at from extraction mechanism;
The workpiece by the first rack transverse shifting in screen box, it is described from extraction mechanism by underproof workpiece from
Transverse shifting is carried out in first rack in clamping to the second rack, completes screening operation.
As advanced optimizing for above scheme, first rack and the second rack pass through a driving mechanism band respectively
It starts building part transverse shifting, the top view cross section of the first rack and the second rack is C-shaped, and the length of the first rack is greater than the second machine
The length of frame.
As advanced optimizing for above scheme, one end of first rack and the second rack towards discharge port is right respectively
Title is set there are two extension block, wherein two extension blocks of the first Frame end all extend to the outside of discharge port, first machine
Frame and the second rack respectively symmetrically set that there are two guide plates towards one end of feed inlet, wherein two of the first Frame end are oriented to
Plate all extends to the outside of feed inlet.
As advanced optimizing for above scheme, the driving mechanism includes two first motors, driving belt and conveying
Belt, two first motors be respectively and fixedly installed to the first rack, the second rack towards discharge port one end downside, described first
The turning end of motor is equipped with the first circle wheel, and the outside of the first circle wheel is wound with one end of driving belt, the other end of driving belt
It is wrapped in the outside of the second circle wheel, the middle part of described second circle wheel one end is fixedly connected with one end of shaft, and shaft runs through two
The middle part of extension block, and one second circle wheel is respectively sleeved on the outside of the both ends of shaft;
The outside of two the second circle wheels is wound with one end of conveyor belt respectively, and the other end of conveyor belt is wrapped in
The outside of third circle wheel, the third circle wheel are located in one end of guide plate, and the middle part of third circle wheel left and right ends passes through
The connection of the side wall of bearing and guide plate;
The upper surface of the conveyor belt is bonded with the downside of workpiece.
As advanced optimizing for above scheme, it is described from extraction mechanism include first support and traversing plate, it is traversing flat
Plate is located at the surface of guide plate one end, and the upper end of the traversing plate is fixedly connected with the top surface of screen box, traversing plate
Lower end is fixedly connected with the upper end of upper slide, and interior in the middle part of the lower end of upper slide to be equipped with dovetail chute, dovetail chute is embedded to be connected to down
The dovetail slide block of slide plate upper center, the lower end of the lower skateboard are fixedly installed with twin shaft cylinder, two promote-sides of twin shaft cylinder
Downside be fixedly connected respectively with the upper end of a clamping plate, the clamping plate is equipped with a detent block in side close to each other.
As advanced optimizing for above scheme, the lower end side of the traversing plate is fixedly installed with the second motor, the
It is fixedly connected in the middle part of the turning end of two motors and one end of transmission gear, the outside of transmission gear and the tooth of lower skateboard upper end side
Race is meshed.
As advanced optimizing for above scheme, the fixed company in the upper end of the first support and the downside of guide plate one end
It connects, and the upper center of first support is fixedly installed with jacking cylinder, the jacking cylinder is located at the underface of twin shaft cylinder.
As advanced optimizing for above scheme, the front of the screen box is symmetrically arranged with two observation windows, and screen box
Upper surface in be symmetrically arranged with two observation windows.
As advanced optimizing for above scheme, the lower end of first rack and the second rack passes through two second respectively
Bracket is fixedly connected with the bottom surface of screen box.
A kind of automatic error screening installation of workpiece sensing of the invention, have it is following the utility model has the advantages that
1. a kind of automatic error screening installation of workpiece sensing of the invention, setting carries out workpiece from extraction mechanism
Jacking and clamping grab that precise and stable property is strong, and workpiece is not in the phenomenon that falling off to form crawl.
2. the automatic error screening installation of a kind of workpiece sensing of the invention, by the rotation of the second motor, so that horizontal
It is mobile to move plate, the dovetail slide block of power high conversion efficiency, setting is matched with dovetail chute, so that the movement of traversing plate is suitable
The phenomenon that sliding, being not in Caton.
3. a kind of automatic error screening installation of workpiece sensing of the invention, workpiece is by the first rack in screen box
Transverse shifting clamps underproof workpiece from extraction mechanism from the first rack to carrying out transverse shifting in the second rack, complete
At screening operation, underproof workpiece is arranged in the second rack, and qualified workpiece continuation laterally moves in the first rack
It is dynamic, it is transported out from discharge port, the first rack and the division of labor of the second rack are clear, and workpiece is not in the case where obscuring.
4. a kind of automatic error screening installation of workpiece sensing of the invention, the second rack of setting is as unqualified work
The memory block of part, amount of storage is big, and mobile by conveyor belt, by the transversely arranged setting of underproof workpiece, functional is not required to
It wants operator to take workpiece away in real time, saves manpower.
Detailed description of the invention
Fig. 1 is structure front schematic view of the invention;
Fig. 2 is structure overlay schematic diagram of the invention;
Fig. 3 is structural upright schematic diagram of the invention;
Fig. 4 is the first rack of the invention, the second rack, driving mechanism and workpiece connection structure overlay schematic diagram;
Fig. 5 is the first rack of the invention, extension block, guide plate and first support attachment structure schematic diagram;
Fig. 6 is extraction mechanism side face schematic diagram certainly of the invention;
Fig. 7 is traversing plate of the invention, twin shaft cylinder and clamping plate attachment structure schematic diagram.
In figure: rack 1, screen box 2, observation window 3, feed inlet 4, chamber door 5, the first rack 6, the second rack 7, extension block 8,
Guide plate 9, first motor 10, the circle of driving belt 11, first the 12, second circle of wheel wheel 13, shaft 14, third circle wheel 15, conveying skin
Band 16, first support 17, jacking cylinder 18, second support 19, traversing plate 20, twin shaft cylinder 21, lower skateboard 22, upper slide
23, clamping plate 24, the second motor 25, workpiece 26.
Specific embodiment
In order to make the objectives, technical solutions and advantages of the present invention clearer, right below by attached drawing and embodiment
The present invention is further elaborated.However, it should be understood that specific embodiment described herein is only used to explain this hair
Range that is bright, being not intended to restrict the invention.
Fig. 1-7 is please referred to, the present invention provides a kind of technical solution: a kind of automatic error screening installation of workpiece sensing,
It include: workpiece 26, rack 1 and the screen box 2 for being fixedly mounted on 1 upper end of rack, screen box 2 is hollow structure, screen box 2
The left and right sides extend through equipped with discharge port, feed inlet 4, the first rack 6, the second rack 7 are equipped in screen box 2 and from extracting
Mechanism, the first rack 6 are located at the side of the second rack 7, and the surface of the first rack 6 and the second rack 7 is located at from extraction mechanism,
Workpiece 26 is by the first rack 6 transverse shifting in screen box 2, from extraction mechanism by underproof workpiece 26 from the first rack 6
Transverse shifting is carried out in upper clamping to the second rack 7, completes screening operation;
Referring specifically to Figure 4 and 5, the first rack 6 and the second rack 7 drive workpiece 26 horizontal by a driving mechanism respectively
To movement, the top view cross section of the first rack 6 and the second rack 7 is C-shaped, and the length of the first rack 6 is greater than the second rack 7
Length, the first rack 6 and the second rack 7 are respectively symmetrically set towards one end of discharge port there are two extension block 8, wherein the first rack
Two extension blocks 8 of 6 ends all extend to the outside of discharge port, the first rack 6 and the second rack 7 towards one end of feed inlet 4
Guide plate 9 there are two respectively symmetrically setting, wherein two guide plates 9 of 6 end of the first rack all extend to the outside of feed inlet 4,
Driving mechanism includes two first motors 10, driving belt 11 and conveyor belt 16, and two first motors 10 are fixedly mounted respectively
In the first rack 6, the second rack 7 towards the downside of discharge port one end, the turning end of first motor 10 is equipped with the first circle wheel 12, the
The outside of one circle wheel 12 is wound with one end of driving belt 11, and the other end of driving belt 11 is wrapped in the outer of the second circle wheel 13
The middle part of side, second 13 one end of circle wheel is fixedly connected with one end of shaft 14, and shaft 14 runs through the middle part (phase of two extension blocks 8
Meet place and be equipped with bearing), and one second circle wheel 13, the outside of two second circle wheels 13 are respectively sleeved on the outside of the both ends of shaft 14
It is wound with one end of conveyor belt 16 respectively, the other end of conveyor belt 16 is wrapped in the outside of third circle wheel 15, third circle wheel
15 are located in one end of guide plate 9, and the middle part of 15 left and right ends of third circle wheel passes through bearing and the side wall of guide plate 9 connects
It connects, the upper surface of conveyor belt 16 is bonded with the downside of workpiece 26;
Workpiece 26 is by the first rack 6 transverse shifting in screen box 2, from extraction mechanism by underproof workpiece 26 from the
Transverse shifting is carried out in one rack 6 in clamping to the second rack 7, completes screening operation, underproof workpiece 26 is arranged in
In second rack 7, qualified workpiece 26 continues the transverse shifting in the first rack 6, transports out from discharge port, the first rack
6 and second the division of labor of rack 7 it is clear, workpiece 26 is not in the case where obscuring;
Memory block of the second rack 7 being arranged as unqualified workpiece 26, amount of storage is big, mobile by conveyor belt 16,
By the transversely arranged setting of underproof workpiece 26, functional does not need operator and takes workpiece 26 away in real time, saves manpower;
It include first support 17 and traversing plate 20 from extraction mechanism referring specifically to Fig. 6 and 7, traversing plate 20 is located at
The upper end of the surface of 9 one end of guide plate, traversing plate 20 is fixedly connected with the top surface of screen box 2, the lower end of traversing plate 20
It is fixedly connected with the upper end of upper slide 23, interior in the middle part of the lower end of upper slide 23 to be equipped with dovetail chute, dovetail chute is embedded to be connected to down
The dovetail slide block of 22 upper center of slide plate, the lower end of lower skateboard 22 are fixedly installed with twin shaft cylinder 21, and 21 two, twin shaft cylinder push away
The downside of moved end is fixedly connected with the upper end of a clamping plate 24 respectively, and clamping plate 24 is equipped with a detent in side close to each other
Block, by the rotation of the second motor 25, so that the movement of traversing plate 20, power high conversion efficiency, the dovetail slide block of setting and swallow
Tail sliding slot matches so that the movement of traversing plate 20 is smooth, the phenomenon that being not in Caton, setting from extraction mechanism to work
Part 26 is jacked and is clamped, to form crawl, grabs that precise and stable property is strong, and workpiece 26 is not in the phenomenon that falling off;
The lower end side of traversing plate 20 is fixedly installed with the second motor 25, the turning end and transmission gear of the second motor 25
One end in the middle part of be fixedly connected, the outside of transmission gear is meshed with the gear grooved of 22 upper end side of lower skateboard, first support 17
Upper end and 9 one end of guide plate on the downside of be fixedly connected, and the upper center of first support 17 is fixedly installed with jacking cylinder 18,
Jacking cylinder 18 is located at the underface of twin shaft cylinder 21;
Referring specifically to Fig. 1-3, the front of screen box 2 is symmetrically arranged with two observation windows 3, and in the upper surface of screen box 2
Two observation windows 3 are symmetrically arranged with, it is convenient that observation window 3 observes operator, the lower end point of the first rack 6 and the second rack 7
It is not fixedly connected by two second supports 19 with the bottom surface of screen box 2, second support 19 makes the first rack 6 and the second rack
7 position is fixed.
Working principle: in the use of the present invention, workpiece 26 to be detected to be sequentially placed to the conveying skin of feed inlet one end
On band 16, start the first motor 10 of the first rack 6, the rotation of first motor 10 drives conveyor belt 16 by driving belt 11
Rotation, so that transverse shifting (the entering in screen box 2 from feed inlet) in conveyor belt 16 of workpiece to be detected 26, works as screen box
Detected in 2 when underproof workpiece 26 (it is detected as the very mature technology in this field, not as the technical characteristic of this programme,
This does not do excessive elaboration), close first motor 10, start jacking cylinder 18, jacking cylinder 18 by underproof workpiece 26 to
Upper jacking, starts twin shaft cylinder 21, and the both ends of twin shaft cylinder 21 shrink, formed and clamped to underproof workpiece 26, pass through second
The rotation of motor 25, so that traversing plate 20 is mobile to the top of second support 19, dovetail slide block and the dovetail chute phase of setting
Cooperation, so that the movement of traversing plate 20 is smooth, after the completion of mobile, the both ends of twin shaft cylinder 21 are promoted, underproof workpiece 26
It falls in the conveyor belt 16 of second support 19, completes screening process;
Restart the first motor 10 of the first rack 6, qualified workpiece is continued to move to, is transported out from discharge port, if
Memory block of the second rack 7 set as unqualified workpiece 26, amount of storage is big, by the first motor 10 of the second rack 7, drives
The conveyor belt 16 of second rack 7 is mobile, by the transversely arranged setting of underproof workpiece 26, does not need operator and takes away in real time
Workpiece 26.
Only presently preferred embodiments of the present invention is not intended to limit the invention, all in the spirit and principles in the present invention
Within made any modification, equivalent replacement or improvement etc., should all be included in the protection scope of the present invention.
Claims (9)
1. a kind of automatic error screening installation of workpiece sensing, it is characterised in that: include:
Workpiece (26), rack (1) and the screen box (2) for being fixedly mounted on rack (1) upper end, the screen box (2) are hollow
Structure is extended through equipped with discharge port, feed inlet (4) at left and right sides of screen box (2);
It is equipped with the first rack (6), the second rack (7) and from extraction mechanism in the screen box (2), the first rack (6) is located at the
The side of two racks (7), the surface that the first rack (6) and the second rack (7) are located at from extraction mechanism;
The workpiece (26) by the first rack (6) in screen box (2) interior transverse shifting, it is described will be underproof from extraction mechanism
Workpiece (26) is clamped from the first rack (6) to transverse shifting is carried out on the second rack (7), completes screening operation.
2. a kind of automatic error screening installation of workpiece sensing according to claim 1, it is characterised in that: described first
Rack (6) and the second rack (7) drive workpiece (26) transverse shifting by a driving mechanism respectively, the first rack (6) and the
The top view cross section of two racks (7) is C-shaped, and the length of the first rack (6) is greater than the length of the second rack (7).
3. a kind of automatic error screening installation of workpiece sensing according to claim 2, it is characterised in that: described first
Rack (6) and the second rack (7) respectively symmetrically set that there are two extension block (8) towards one end of discharge port, wherein the first rack (6)
Two extension blocks (8) of end all extend to the outside of discharge port, first rack (6) and the second rack (7) towards charging
The one end of mouthful (4) respectively symmetrically sets that there are two guide plate (9), wherein two guide plates (9) of the first rack (6) end extend
To the outside of feed inlet (4).
4. a kind of automatic error screening installation of workpiece sensing according to claim 3, it is characterised in that: the driving
Mechanism includes two first motors (10), driving belt (11) and conveyor belt (16), and two first motors (10) are fixed respectively
The first rack (6), the second rack (7) are mounted on towards the downside of discharge port one end, the turning end of the first motor (10) sets
Have the first circle wheel (12), be wound with one end of driving belt (11) on the outside of the first circle wheel (12), driving belt (11) it is another
End is wrapped in the outside that the second circle takes turns (13), the fixed company in one end at the middle part and shaft (14) of described second circle wheel (13) one end
It connects, shaft (14) runs through the middle part of two extension blocks (8), and one second circle wheel is respectively sleeved on the outside of the both ends of shaft (14)
(13);
The outsides of two second circle wheels (13) are wound with one end of conveyor belt (16) respectively, conveyor belt (16) it is another
End is wrapped in the outside of third circle wheel (15), and the third circle wheel (15) is located in one end of guide plate (9), and third circle wheel
(15) middle part of left and right ends passes through bearing and connect with the side wall of guide plate (9);
The upper surface of the conveyor belt (16) is bonded with the downside of workpiece (26).
5. a kind of automatic error screening installation of workpiece sensing according to claim 4, it is characterised in that: the self-carry
Taking mechanism includes first support (17) and traversing plate (20), and traversing plate (20) is located at the surface of guide plate (9) one end, institute
The upper end for stating traversing plate (20) is fixedly connected with the top surface of screen box (2), the lower end and upper slide (23) of traversing plate (20)
Upper end be fixedly connected, in the middle part of the lower end of upper slide (23) in be equipped with dovetail chute, dovetail chute is embedded to be connected to lower skateboard (22)
The lower end of the dovetail slide block of upper center, the lower skateboard (22) is fixedly installed with twin shaft cylinder (21), twin shaft cylinder (21) two
The downside of a promote-side is fixedly connected with the upper end of a clamping plate (24) respectively, and the clamping plate (24) is equal in side close to each other
Equipped with a detent block.
6. a kind of automatic error screening installation of workpiece sensing according to claim 5, it is characterised in that: described traversing
The lower end side of plate (20) is fixedly installed with the second motor (25), the turning end of the second motor (25) and one end of transmission gear
Middle part is fixedly connected, and the outside of transmission gear is meshed with the gear grooved of lower skateboard (22) upper end side.
7. a kind of automatic error screening installation of workpiece sensing according to claim 5, it is characterised in that: described first
It is fixedly connected on the downside of the upper end of bracket (17) and guide plate (9) one end, and the upper center of first support (17) is fixedly mounted
Have jacking cylinder (18), the jacking cylinder (18) is located at the underface of twin shaft cylinder (21).
8. a kind of automatic error screening installation of workpiece sensing according to claim 1, it is characterised in that: the screening
The front of case (2) is symmetrically arranged with two observation windows (3), and two observation windows (3) are symmetrically arranged in the upper surface of screen box (2).
9. a kind of automatic error screening installation of workpiece sensing according to claim 1, it is characterised in that: described first
The lower end of rack (6) and the second rack (7) passes through two second supports (19) respectively and is fixedly connected with the bottom surface of screen box (2).
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