CN109222188A - Thick slurry thin slice flake machine and flake method - Google Patents
Thick slurry thin slice flake machine and flake method Download PDFInfo
- Publication number
- CN109222188A CN109222188A CN201811270554.8A CN201811270554A CN109222188A CN 109222188 A CN109222188 A CN 109222188A CN 201811270554 A CN201811270554 A CN 201811270554A CN 109222188 A CN109222188 A CN 109222188A
- Authority
- CN
- China
- Prior art keywords
- thin slice
- blade
- flake
- mounting base
- air bag
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
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- Manufacture Of Tobacco Products (AREA)
Abstract
The present invention provides thick slurry thin slice flake machine and flake methods, support beam is fixed at the top of support leg, roller cage is fixed at the top of the support beam, the top of the roller cage is equipped with drum spindle by bearing seat supports, roller for toasting thin slice is installed on the drum spindle, de- blade apparatus mounting plate is installed at the top of the support beam, the first de- blade apparatus is fixedly installed with by first connecting rod on the de- blade apparatus mounting plate；It is fixedly arranged above the second connecting rod on the de- blade apparatus mounting plate and positioned at first connecting rod, the second de- blade apparatus is fixedly installed in second connecting rod.This flake machine can guarantee that the cutting flake that thin slice in reconstituted tobacoo process is carried out using thick slurry method is used, and flake is cut using double-pole rotation, so in the case where meeting thin slice and smoothly falling off and do not damage thin slice integrality, moreover it is possible to improve the working efficiency and security and stability of tobacco leaf production processing.
Description
Technical field
The present invention relates to tobacco machine processing industry, in particular to a kind of thick slurry thin slice flake machine and flake method.
Background technique
Currently, the technology of thick slurry method occupies certain technical control status, is existed using thick slurry method in tobacco leaf production processing
The reconstituted tobacoo production feedstock processing early period stage is added to the ingredients such as fiber and pectin, so thin slice generates on steel band and passes through
Viscosity is larger between steel band after baking oven heating, drying, not easily to fall off, and tab strength is limited, results in falling off for thin slice in this way
As a problem, therefore it is related to a kind of novel thick slurry thin slice flake machine.
Summary of the invention
The object of the present invention is to provide a kind of thick slurry thin slice flake machine and flake method, this flake machine can guarantee to use thick
The cutting flake that slurry processes carry out thin slice in reconstituted tobacoo process uses, and cuts flake using double-pole rotation, so
Meet in the case that thin slice smoothly falls off and do not damage thin slice integrality, moreover it is possible to improve the working efficiency and peace of tobacco leaf production processing
Total stability.
In order to realize above-mentioned technical characteristic, the object of the present invention is achieved like this: thick slurry thin slice flake machine, it includes
Support leg is fixed with support beam at the top of the support leg, roller cage is fixed at the top of the support beam, described
The top of roller cage is equipped with drum spindle by bearing seat supports, is equipped on the drum spindle for toasting thin slice
Roller, de- blade apparatus mounting plate is installed, by the on the de- blade apparatus mounting plate at the top of the support beam
One connecting rod is fixedly installed with the first de- blade apparatus；Top on the de- blade apparatus mounting plate and positioned at first connecting rod
It is fixed with the second connecting rod, the second de- blade apparatus is fixedly installed in second connecting rod.
The first de- blade apparatus and the second de- blade apparatus use identical structure.
The first de- blade apparatus includes mounting base, is hinged with blade by pin shaft on the back side wall of the mounting base
Mounting base is provided with mutually independent first air bag by side plate encapsulation between the blade mounting base and the gap of mounting base
With the second air bag, de- blade is installed at the top of the blade mounting base.
The back of the blade mounting base is equipped with air blowing cabinet, the both ends of the air blowing cabinet be separately installed with blow into
Port has been uniformly arranged multiple blow-out nozzles on the air blowing cabinet.
The both ends side wall of the mounting base is bent to form U-shaped mounting base, and the U-shaped mounting base cooperates phase with first connecting rod
Even.
The first air inlet is connected on the side wall of first air bag；Be connected on the side wall of second air bag second into
Port；First air inlet and the second air inlet are connected by stomata valve with gas source.
The top of the blade mounting base is simultaneously provided with thin slice guide plate positioned at one end of de- blade.
Using the flake method of the thick slurry thin slice flake machine, it is characterised in that it the following steps are included:
Step1: the thin slice of drying and roller are sent out from baking oven by steel band；
Step2: it is inflated by air compressor to the second air bag of the second de- blade apparatus and the first air bag, and controls two gas
The pressure difference of capsule, so that air bag drives blade mounting base to rotate around pin shaft, and makes de- blade be adjacent to roller and uniform force,
Roller continues to rotate at this time, matches with de- blade, and the thin slice on roller is cut；Air compressor is controlled at this time and to first
Second air bag of de- blade apparatus and the inflation of the first air bag, and the pressure difference of two air bags is controlled, so that air bag driving blade peace
It fills seat to rotate around pin shaft, and makes de- blade far from roller, contact the two not；
Step3: it when replacing flake knife, controls the first air bag and the deflation of the second air bag promotes blade mounting base to flick, take off blade
It is detached from work, while another group of plate releasing device work, works alternatively and guarantees production line non-stop run；
Step4: the thin slice to fall off along thin slice guide plate slide, while blow-out nozzle blow cool down in time to thin slice and guarantee it is thin
Piece is not damaged with extraneous making contact, is finally completed flake operation.
The method have the advantages that:
1, by using the thick slurry thin slice flake machine of above structure, the cutting that can be used in thin slice during tobacco leaf production falls off,
In operation process, reconstituted tobacoo is driven to be toasted by roller, tobacco after needing to baking completion is cut
When, by being inflated to the first air bag and the second inside air bag, and then drive the rotation of blade mounting base that de- blade is made to be adjacent to rolling
Cylinder realizes slice.
2, due to using air bag driving principle, so that slicing processes flake knife uniform force, dicing effect is good, ensure that
Reconstituted tobacoo integrality.
3, this device works alternatively mode using the first de- blade apparatus and the double flake knives of the second de- blade apparatus, guarantees life
Producing line continues non-stop run, when blade exchange and failure, also can continuous production flake, big depth improves work efficiency.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is three-dimensional figure of the invention.
Fig. 2 is the three-dimensional figure of the first de- blade apparatus of the invention.
Fig. 3 is the top view of the first de- blade apparatus of the invention.
In figure: support leg 1, support beam 2, roller cage 3, the first de- blade apparatus 4, the second de- blade apparatus 5,
One connecting rod 6, de- blade apparatus mounting plate 7, the second connecting rod 8, drum spindle 9, bearing block 10, roller 11, top bay 12,
U-shaped mounting base 13, the second air inlet 14, pin shaft 15, the first air inlet 16, side plate 17, the first air bag 18, de- blade 19, the
Two air bags 20, blade mounting base 21, air blowing air inlet 22, thin slice guide plate 23, blow-out nozzle 24, air blowing cabinet 25, mounting base
26。
Specific embodiment
Embodiments of the present invention are described further with reference to the accompanying drawing.
Embodiment 1:
Referring to Fig. 1-3, thick slurry thin slice flake machine, it includes support leg 1, and the top of the support leg 1 is fixed with support beam 2,
The top of the support beam 2 is fixed with roller cage 3, and the top of the roller cage 3 passes through the support peace of bearing block 10
Equipped with drum spindle 9, the roller 11 for toasting thin slice, the top peace of the support beam 2 are installed on the drum spindle 9
Equipped with de- blade apparatus mounting plate 7, first is fixedly installed with by first connecting rod 6 on the de- blade apparatus mounting plate 7 and is taken off
Blade apparatus 4；The second connecting rod 8, institute are fixedly arranged above on the de- blade apparatus mounting plate 7 and positioned at first connecting rod 6
State the second connecting rod 8 on be fixedly installed with the second de- blade apparatus 5.By using the flake machine of above structure, solves state
The breakthrough of thick slurry law technology in inherent tobacco, using air bag driving principle, so that slicing processes flake knife stress is equal
Even, dicing effect is good, ensure that reconstituted tobacoo integrality.
Further, the described first de- blade apparatus 4 includes mounting base 26, is passed through on the back side wall of the mounting base 26
Pin shaft 15 is hinged with blade mounting base 21, is encapsulated between the blade mounting base 21 and the gap of mounting base 26 by side plate 17
It is provided with mutually independent second air bag 20 and the second air bag 20, two air bags are compressed by inflated hose and independent air respectively
Machine is connected, respectively by two independent air compressors as gas source, it is ensured that plate releasing device smoothly drives.The blade mounting base
21 top is equipped with de- blade 19.It can be used in cigarette during tobacco leaf production by using the cutting plate releasing device of above structure
The cutting of careless thin slice falls off use, makes flake by the first air bag 18 and the inflation driving rotation of blade mounting base 21 of the second air bag 20
Knife is adjacent to roller and realizes slice.
Further, the first flake knife system 4 and the second flake knife system 5 use identical structure.By using
Identical structure simplifies its structure, thereby reduces design cost.After the thin slice of drying is sent out baking oven by steel band, first
It is the first de- blade work, the inflation of the second air bag 20 drives de- blade to be adjacent to steel band, carries out flake operation, at this time the second de- blade
In standby mode is flicked, when the first de- blade exchange blade, the second air bag 20 fills while the second air bag 20 is deflated at this time
The dynamic de- blade of gas drive flicks outward, and such first de- blade enters standby mode, while the second de- blade is similarly grasped
Make, carries out flake operation.Because of the requirement of working strength and tablet making technology, taking off blade must be replaced once a hour, two groups
It drags blades in rotation to work, guarantees to realize while thin slice quality and do not shut down continuous production.
Further, the back of the blade mounting base 21 is equipped with air blowing cabinet 25, the both ends of the air blowing cabinet 25
It is separately installed with air blowing air inlet 22, multiple blow-out nozzles 24 have been uniformly arranged on the air blowing cabinet 25.Uniformly divided by it
The blow-out nozzle 24 of cloth not only ensure that the thin slice just to have fallen off is injury-free, but also play the purpose of cooling processing in time, this
In calculate for the size and fluid mechanics principle of air inlet and devise the size and quantity of air blowing cabinet gas hole, it is ensured that flake
It steadily empties, the fixed 0.3 ~ 0.4Mpa of output pressure range of air compressor, the direct 2mm of gas hole, quantity 23, air inlet is straight
Diameter 18mm, this is to the post-processing of thin slice technique and its important.
Further, the both ends side wall of the mounting base 26 is bent to form U-shaped mounting base 13, the U-shaped mounting base 13 with
The cooperation of first connecting rod 6 is connected.Can easily it be connected with rack by U-shaped mounting base 13, and in order to guarantee de- blade energy
Flake is smoothly completed, before machine run, it is necessary to which, according to specific operating condition, rotation adjusts U-shaped mounting base 13, and relies on connecting rod 6
On bolt fix, to cooperate the angle for adjusting de- blade.
Further, the first air inlet 16 is connected on the side wall of first air bag 18；The side of second air bag 20
The second air inlet 14 is connected on wall；First air inlet 16 and the second air inlet 14 are connected by stomata valve with gas source.It is logical
The first air bag 18 and the second air bag 20 crossed using the above structure can be realized driving blade mounting base rotation.
Further, the top of the blade mounting base 21 and it is located at one end of de- blade 19 and is provided with thin slice guide plate
23.It is without damage in order to make thin slice smoothly fall off, thin slice guide plate 23 is installed in blade support top outer.
Embodiment 2:
Using the flake method of the thick slurry thin slice flake machine, it is characterised in that it the following steps are included:
Step1: the thin slice of drying and roller 11 are sent out from baking oven by steel band；
Step2: it is inflated, and controlled to the second air bag 20 of the second de- blade apparatus 5 and the first air bag 18 by air compressor
The pressure difference of two air bags so that air bag drives blade mounting base 21 to rotate around pin shaft 15, and makes de- blade 19 be adjacent to rolling
Cylinder 11 and uniform force, roller 11 continues to rotate at this time, matches with de- blade 19, and the thin slice on roller 11 is cut；At this time
Air compressor and the second air bag 20 and the inflation of the first air bag 18 to the first de- blade apparatus 4 are controlled, and controls two air bags
Pressure difference make two so that air bag drives blade mounting base 21 to rotate around pin shaft 15, and makes de- blade 19 far from roller 11
Person does not contact；
Step3: when replacing flake knife, controlling the first air bag 18 and the deflation of the second air bag 20 promote blade mounting base 21 to flick,
De- blade 19 is detached from work, while another group of plate releasing device work, works alternatively and guarantees production line non-stop run；
Step4: the thin slice to fall off slides along thin slice guide plate 23, while the air blowing of blow-out nozzle 24 cools down and protects in time to thin slice
Card thin slice not with extraneous making contact and be damaged, be finally completed flake operation.
Working process and principle of the invention:
Thick slurry method thin slice manufacture craft is more complex, and in order to reach higher technological standards, the slicing treatment of later period thin slice is very heavy
It wants.This device falls off the reconstituted tobacoo cutting come out from baking oven, gives the first air bag 18 and the second gas by air compressor first
Capsule 20 is inflated so that blade mounting base 21 is overturn, because the effect of air bag can make, de- blade 19 is adjacent to roller 11 and stress is equal
It is even, guarantee that thin slice completely falls off, when replacing flake knife, the first air bag 18 and the deflation of the second air bag 20 promote blade mounting base 21
It flicks, takes off blade 19 and be detached from work, while another group of plate releasing device work, work alternatively and guarantee production line non-stop run, take off
The thin slice fallen slides along thin slice guide plate 23, while the air blowing of blow-out nozzle 24 cools down in time to thin slice and guarantees thin slice not and outside
Boundary's making contact and be damaged, whole device works asynchronously with flake part and blowning installation.
The above embodiments are only the preferred technical solution of the present invention, and are not construed as limitation of the invention, this hair
Bright protection scope should be with the technical solution of claim record, technical characteristic in the technical solution recorded including claim
Equivalents are protection scope.Equivalent replacement i.e. within this range is improved, also within protection scope of the present invention.
Claims (8)
1. thick slurry thin slice flake machine, it is characterised in that: it includes support leg (1), is fixed with support at the top of the support leg (1)
Crossbeam (2) is fixed with roller cage (3) at the top of the support beam (2), passes through at the top of the roller cage (3)
Bearing block (10) support is equipped with drum spindle (9), and the roller for toasting thin slice is equipped on the drum spindle (9)
(11), de- blade apparatus mounting plate (7) is installed, on the de- blade apparatus mounting plate (7) at the top of the support beam (2)
The first de- blade apparatus (4) is fixedly installed with by first connecting rod (6)；On the de- blade apparatus mounting plate (7) and it is located at
First connecting rod (6) is fixedly arranged above the second connecting rod (8), and it is de- that second is fixedly installed on second connecting rod (8)
Blade apparatus (5).
2. thick slurry thin slice flake machine according to claim 1, it is characterised in that: the first de- blade apparatus (4) and second
De- blade apparatus (5) use identical structure.
3. thick slurry thin slice flake machine according to claim 1 or claim 2, it is characterised in that: the first de- blade apparatus (4) includes
Mounting base (26) is hinged with blade mounting base (21), the knife by pin shaft (15) on the back side wall of the mounting base (26)
Mutually independent first air bag is provided with by side plate (17) encapsulation between piece mounting base (21) and the gap of mounting base (26)
(18) and the second air bag (20) de- blade (19), are installed at the top of the blade mounting base (21).
4. thick slurry thin slice flake machine according to claim 3, it is characterised in that: install at the back of the blade mounting base (21)
Have air blowing cabinet (25), the both ends of the air blowing cabinet (25) are separately installed with air blowing air inlet (22), the air blowing cabinet
(25) multiple blow-out nozzles (24) have been uniformly arranged on.
5. thick slurry thin slice flake machine according to claim 3, it is characterised in that: the both ends side wall of the mounting base (26) is bent
It is formed U-shaped mounting base (13), the U-shaped mounting base (13) is connected with first connecting rod (6) cooperation.
6. thick slurry thin slice flake machine according to claim 3, it is characterised in that: connected on the side wall of first air bag (18)
There are the first air inlet (16)；The second air inlet (14) are connected on the side wall of second air bag (20)；First air inlet
(16) it is connected by stomata valve with gas source with the second air inlet (14).
7. thick slurry thin slice flake machine according to claim 3, it is characterised in that: the top and position of the blade mounting base (21)
The one end of de- blade (19) is provided with thin slice guide plate (23).
8. using the flake method of thick slurry thin slice flake machine described in claim 1-7 any one, it is characterised in that it include with
Lower step:
Step1: the thin slice of drying and roller (11) are sent out from baking oven by steel band；
Step2: the second air bag (20) and the first air bag (18) by air compressor to the second de- blade apparatus (5) are inflated,
And the pressure difference of two air bags is controlled, so that air bag drives blade mounting base (21) to rotate around pin shaft (15), and make de- knife
Piece (19) is adjacent to roller (11) and uniform force, and roller (11) continues to rotate at this time, matches with de- blade (19), by roller
(11) the thin slice cutting on；Air compressor is controlled at this time and to the second air bag (20) and first of the first de- blade apparatus (4)
Air bag (18) inflation, and the pressure difference of two air bags is controlled, so that air bag drives blade mounting base (21) to turn around pin shaft (15)
It is dynamic, and make de- blade (19) far from roller (11), contact the two not；
Step3: when replacing flake knife, the first air bag (18) is controlled and the second air bag (20) deflation promotes blade mounting base (21)
It flicks, takes off blade (19) and be detached from work, while another group of plate releasing device work, work alternatively and guarantee production line non-stop run；
Step4: the thin slice to fall off slides along thin slice guide plate (23), while blow-out nozzle (24) air blowing cools down in time to thin slice
And guarantee thin slice not with extraneous making contact and be damaged, be finally completed flake operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811270554.8A CN109222188A (en) | 2018-10-29 | 2018-10-29 | Thick slurry thin slice flake machine and flake method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811270554.8A CN109222188A (en) | 2018-10-29 | 2018-10-29 | Thick slurry thin slice flake machine and flake method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109222188A true CN109222188A (en) | 2019-01-18 |
Family
ID=65079179
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811270554.8A Pending CN109222188A (en) | 2018-10-29 | 2018-10-29 | Thick slurry thin slice flake machine and flake method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109222188A (en) |
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| CN207552803U (en) * | 2017-11-28 | 2018-06-29 | 许昌中亚工业智能装备股份有限公司 | A kind of air bag adjustable type scraper holder for paper machine |
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| ATA974A (en) * | 1973-01-02 | 1975-04-15 | Alsacienne Constr Meca | SQUEEGEE ARRANGEMENT FOR STENCIL PRINTING MACHINES |
| US4367120A (en) * | 1980-03-13 | 1983-01-04 | Vickerys Limited | Doctor blade mounting assembly |
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| US20040237884A1 (en) * | 2003-02-20 | 2004-12-02 | Metso Paper. Inc. | Treatment equipment |
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| CN203991364U (en) * | 2014-02-17 | 2014-12-10 | 上海东新冶金技术工程有限公司 | Two air bag scrapers |
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