CN109216010A - A kind of ring inductance common mode coil winding machine - Google Patents
A kind of ring inductance common mode coil winding machine Download PDFInfo
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- CN109216010A CN109216010A CN201811154884.0A CN201811154884A CN109216010A CN 109216010 A CN109216010 A CN 109216010A CN 201811154884 A CN201811154884 A CN 201811154884A CN 109216010 A CN109216010 A CN 109216010A
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- wire rod
- component
- magnetic core
- pressure
- common mode
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of ring inductance common mode coil winding machines, including board, further include the feeding mechanism being mounted on the board, winding mechanism, thread feeding mechanism, cutting agency；Feeding mechanism, for unprocessed magnetic core to be sent into the winding mechanism；Winding mechanism, for wire rod to be wound on unprocessed magnetic core, the winding mechanism includes double plate mechanism, clamping device, wire rod processing mechanism, and wire rod processing mechanism includes two wire rod processing mechanisms for being mounted on clamping device two sides；Thread feeding mechanism, two thread feeding mechanisms including being mounted on wire rod processing mechanism two sides give wire rod processing mechanism for being straightened wire rod and conveying wire rod；Cutting agency, the magnetic core after the wire rod processing mechanism processing of winding mechanism, is transported to the coiling that magnetic core is completed in designated position by cutting agency.Whole process of the present invention is not required to manual work, and at low cost and product effect is good.
Description
Technical field
The present invention relates to common mode inductance technical fields, more particularly to a kind of ring inductance common mode coil winding machine.
Background technique
Common mode inductance is usually used in filtering the electromagnetic signal interference of common mode in Switching Power Supply, with the improvement of living standards, greatly
Requirement of the family for common mode inductance is also higher and higher.Range applied by common mode inductance is more extensive, and demand is more and more, from
And its manufacturing technique requirent and quality, production capacity are required and are and then promoted, while cost requirement carries out control.Common mode inductance needs anti-
EMI, its structure must be two groups of coils on same magnetic core, and the number of turns is identical with phase and coiling is opposite.Existing common mode electricity
Sense is by manually using crochet hook coiling to form, low efficiency, and difficulty of processing is big and at high cost.If with slotting mould inductive devices around common mode
If, it can only be fixed around a coil, magnetic core outer ring by idler wheel, it can only be from gap coiling.When there is copper wire to be wound on magnetic core, magnetic
The rotation angle of core and the rotation angle of naked magnetic core have larger difference, and copper wire is squeezed by idler wheel, makes the phase of coil not
Unanimously.Two coil groups respectively need primary from opposite direction coiling, and inlet wire and magnetic core turn over respectively after the completion of first coil group coiling
Turn 180 °, further around the second line group of system, product effect is difficult to meet the requirements.
Summary of the invention
The purpose of the present invention is to provide a kind of ring inductance common mode coil winding machines at low cost, high-efficient, product effect is good.
A kind of ring inductance common mode coil winding machine disclosed by the invention the technical solution adopted is that:
A kind of ring inductance common mode coil winding machine, including board further include the feeding mechanism being mounted on the board, line sending
Mechanism, winding mechanism, cutting agency.
Feeding mechanism, for unprocessed magnetic core to be sent into the winding mechanism.
Thread feeding mechanism is mounted on the two sides of the winding mechanism, for being straightened wire rod and conveying wire rod to the coil winding machine
Structure.
Winding mechanism, for, in unprocessed magnetic core, the winding mechanism to include double plate mechanism, clamping by material winds
Mechanism, the winding mechanism further include two wire rod processing mechanisms for being mounted on double plate mechanism two sides, the feeding mechanism
Unprocessed magnetic core is sent into the clamping device, the clamping device is fixed unprocessed magnetic core and then rotated to double plate machine
The winding zone of structure, two wire rod processing mechanisms are respectively handled the wire rod that thread feeding mechanism transmission comes, then will place
Wire rod after reason is wound in opposite direction on unprocessed magnetic core.
Cutting agency, the magnetic core after the wire rod processing mechanism processing of the winding mechanism, by the cutting agency
It is transported to the coiling that unprocessed magnetic core is completed in designated position.
Preferably, the double plate mechanism, including bearing base, including be mounted on the bearing base first
Cover board, the second cover board, third cover board and the 4th cover board, first cover board and second cover board form one and twine for magnetic core
Around the region of wire rod, the third cover board and the 4th cover board form another region for core FCl wire rod, described
Be also equipped with the first line leading device and the second line leading device passed through for wire rod on bearing base, first line leading device and
Second line leading device is separately mounted to the opposing face of second cover board and the third cover board.
Preferably, clamping device, including driving assembly, guide assembly, clamp assemblies, the clamp assemblies include
Driving plate, clamping retainer are clamped, the clamping driving plate controls the clamping retainer and clamps unprocessed magnetic core, described
Driving assembly drives the clamp assemblies to slide on the guide assembly by drive rod, to drive the clamp assemblies sliding
It moves to the double plate component and is wound work.
Preferably, wire rod processing mechanism includes that wire rod Power Component, wire pressure tensile members, wire rod cut group
Part, wire rod rotational positioning component.
The wire rod that thread feeding mechanism transmission comes is provided by the wire rod Power Component around braking/driving force, described in wire rod passes through
Start to be wound on magnetic core after the pressing friction traction of wire rod rotational positioning component and wire pressure tensile members, when wire rod is in magnetic
Component cutting off thread end is cut by the wire rod after one fixing turn of coiling on core.
Preferably, the wire rod Power Component includes wire rod power pedestal, further includes being mounted on the wire rod to move
Wheel seat, differential head and brake(-holder) block under wire rod power on power pedestal are equipped under wire rod power under the wire rod power on wheel seat
Wheel, wire rod activity wheel seat and adjustment device, are equipped on wire rod power on the wire rod activity wheel seat and take turns, under the wire rod power
Wheel is for providing the friction drive of wire rod coiling on wheel and the wire rod power, and the adjustment device is for adjusting the wire rod
The distance taken turns on power lower whorl and the wire rod power, the differential head is for adjusting the wire rod power lower whorl and the wire rod
The front-rear position taken turns on power, the brake(-holder) block is for fixing the front and back taken turns on the wire rod power lower whorl and the wire rod power
Position.
Preferably, the wire pressure tensile members include tensile members and pressure assembly, the tensile members
It further include the tension drive rod and tension driving wheel being mounted on the tension retainer including tension motor, tension retainer,
The pressure assembly includes pressure motor, pressure retainer, further includes the pressure cam being mounted on the pressure retainer, pressure
Power pinboard and pressure driven wheel.
The tension motor drives the tension drive rod to move in a circle by synchronous belt, to drive the tension master
Driving wheel moves in a circle, and the pressure motor drives the pressure cam to do eccentric motion by pressure-driven bar, to make institute
Stating pressure pinboard drives the pressure driven wheel to move in a straight line downwards, and the pressure driven wheel and the tension driving wheel are matched
Conjunction carries out compression processing to wire rod.
Preferably, it includes that wire rod cuts pedestal including is mounted on the wire rod and cuts that the wire rod, which cuts component,
Wire rod on pedestal cuts cylinder, and the wire rod cuts and is equipped with cutter seat on pedestal, is equipped with cutter on the cutter seat
4338, wire rod enters the cutter seat by conduit, and wire rod cuts cylinder and the cutter is driven to cut wire rod.
Preferably, the wire rod rotational positioning component includes wire rod rotational positioning pedestal, and the wire rod rotation is fixed
Position base interior is equipped with positioning seat and spring base, is equipped with spring between the positioning seat and spring base, on the spring base
Side is equipped with wire rod rotational positioning differential head, and the wire rod rotational positioning base bottom is equipped with steel ball, and steel ball is for doing wire rod
Damping, the wire rod rotational positioning differential head provide precompression for adjustment spring.
Preferably, the thread feeding mechanism, including two groups of wire rod alignment components and wire rod push component, wherein one group
Wire rod alignment component and wire rod push component are mounted on the side of the winding mechanism, and another group of wire rod alignment component and wire rod push away
Sending component is mounted on the other side of the winding mechanism, and wire rod is sent into the wire rod after wire rod alignment component alignment and is pushed away
Wire rod is sent into the wire rod coiling mechanism by sending component, the wire rod push component.
Preferably, the cutting agency includes blanking rack, further includes the cross being mounted in the blanking rack
To driving assembly, zigzag tread patterns component, and the material claw assembly being mounted on the zigzag tread patterns component, the zigzag tread patterns group
Part transverse shifting in the blanking rack by the laterally driven component, so that the material claw assembly transverse shifting is driven,
The material claw assembly is vertically moved by the zigzag tread patterns component, and the material claw assembly passes through the laterally driven component
Magnetic core after processing is completed is removed in cooperation with the zigzag tread patterns component.
The present invention provides a kind of ring inductance common mode coil winding machine, and feeding mechanism opens unprocessed magnetic core feeding dyeing machine structure
Begin to prepare coiling wire rod, the clamping device of winding mechanism firmly steps up unprocessed magnetic core, and places it in the line of double plate mechanism
Material winding zone.What the wire rod processing mechanism of left and right two positioned at double plate mechanism and clamping device two sides carried out thread feeding mechanism transmission
Wire rod carries out processing, then distinguishes from different directions coiling while to unprocessed magnetic core progress wire rod, completes line
The coil phase on magnetic core after material coiling is identical, contrary, and product effect is good.Magnetic core after completing wire rod coiling is by blanking
Mechanism extracts and is transported to designated position, completes whole process, and whole process does not need manual operation, disposably completes the process, and saves
Cost improves efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of ring inductance common mode coil winding machine of the invention.
Fig. 2 is the structural schematic diagram of ring inductance common mode coil winding machine of the invention.
Fig. 3 is the structural schematic diagram of the winding mechanism of ring inductance common mode coil winding machine of the invention.
Fig. 4 is the structural schematic diagram of the double plate mechanism of ring inductance common mode coil winding machine of the invention.
Fig. 5 is the structural schematic diagram of the clamping device of ring inductance common mode coil winding machine of the invention.
Fig. 6 is the structural schematic diagram of the wire rod power mechanism of ring inductance common mode coil winding machine of the invention.
Fig. 7 is the structural schematic diagram of the wire pressure tension mechanism of ring inductance common mode coil winding machine of the invention.
Fig. 8 is the structural schematic diagram of the wire rod cutting mechanism of ring inductance common mode coil winding machine of the invention.
Fig. 9 is the structural schematic diagram of the wire rod rotary positioning mechanism of ring inductance common mode coil winding machine of the invention.
Figure 10 is the structural schematic diagram of the thread feeding mechanism of ring inductance common mode coil winding machine of the invention.
Figure 11 is the structural schematic diagram of the cutting agency of ring inductance common mode coil winding machine of the invention.
Figure 12 is the structural schematic diagram of the feeding mechanism of ring inductance common mode coil winding machine of the invention.
Specific embodiment
The present invention is further elaborated and is illustrated with Figure of description combined with specific embodiments below:
Fig. 1,2,3, a kind of ring inductance common mode coil winding machine, including board 10 are please referred to, further includes being mounted on the board
Feeding mechanism 20, thread feeding mechanism 30, winding mechanism 40, cutting agency 50 on 10.
Feeding mechanism 20, for unprocessed magnetic core to be sent into the winding mechanism 40.Thread feeding mechanism 30 is mounted on described
The two sides of winding mechanism 40, for being straightened wire rod and conveying wire rod to the winding mechanism 40.
Winding mechanism 40, for, in unprocessed magnetic core, the winding mechanism 40 to include double plate mechanism by material winds
41, clamping device 42, the winding mechanism 40 further include two wire rod processing mechanisms for being mounted on 41 two sides of double plate mechanism
43, unprocessed magnetic core is sent into the clamping device 42 by the feeding mechanism 20, and the clamping device 42 is fixed undressed
Magnetic core then rotate to the winding zone of double plate mechanism 41, two wire rod processing mechanisms respectively transmit the thread feeding mechanism 30
The wire rod come is handled, and then by treated, wire rod is wound in opposite direction on unprocessed magnetic core.
Cutting agency 50, the magnetic core after the wire rod processing mechanism 43 processing of the winding mechanism 40, under described
Material mechanism 50 is transported to the coiling that unprocessed magnetic core is completed in designated position.
Referring to FIG. 4, the double plate mechanism 41, including bearing base 411, including be mounted on the bearing base 411
The first cover board 412, the second cover board 413, third cover board 414 and the 4th cover board 415, first cover board 412 and described second
Cover board 413 forms the region for being used for core FCl wire rod, and the third cover board 414 and the 4th cover board 415 are formed separately
One is used for the region of core FCl wire rod, and the first inlet wire dress passed through for wire rod is also equipped on the bearing base 411
416 and second line leading device 417 are set, first line leading device 416 and second line leading device 417 are separately mounted to described
The opposing face of second cover board 413 and the third cover board 414.The bearing base 411 of double plate mechanism is whole disk, and centre is according to difference
Common mode inductance demand the matched distance piece of different line footpaths and cover board composition left and right two independent wire rod coiling spaces.Wire rod
The end of a thread enter double plate simultaneously from the first line leading device of the two sides up and down of the bearing base 411, the second line leading device respectively
State another side counterclockwise is presented on one side and is presented clockwise for mechanism, wire rod, time consistency and does not interfere with each other.
Referring to FIG. 5, clamping device 42, including driving assembly 422, guide assembly 424, clamp assemblies 426, the clamping
Component 426 includes clamping driving plate 4262, clamping retainer 4264, and the clamping driving plate 4262 controls the clamping retainer
4264 clamp unprocessed magnetic core, and the driving component 422 drives the clamp assemblies 426 in the guide rail by drive rod
It is slided on component 424, so that driving the clamp assemblies 426 to slide into the double plate component 41 is wound work.Clamping is protected
Hold frame magnetic core be divided into the left and right sides and be respectively placed in the left and right sides of double plate mechanism, be stored in wire rod in double disk structure rotating around
The top half and lower half portion in left side magnetic core and right side magnetic core are made, the coiling requirement phase that may conform to common mode inductance is identical,
Coiling is opposite.
Fig. 6,7,8,9 are please referred to, wire rod processing mechanism 43 includes wire rod Power Component 431, wire pressure tensile members
432, wire rod cuts component 433, wire rod rotational positioning component 434.
The wire rod that the transmission of thread feeding mechanism 30 comes is provided by the wire rod Power Component 431 around braking/driving force, wire rod warp
Start to be wound on magnetic core after crossing the pressing friction traction of the wire rod rotational positioning component 434 and wire pressure tensile members 432
On, 433 cutting off thread end of component is cut by the wire rod after wire rod one fixing turn of coiling on magnetic core.
The wire rod Power Component 431 includes wire rod power pedestal 4311, further includes being mounted on the wire rod power pedestal
Wheel seat 4312, differential head 4313 and brake(-holder) block 4314 under wire rod power on 4311 are pacified on wheel seat 4312 under the wire rod power
Equipped with wire rod power lower whorl 4315, wire rod activity wheel seat 4316 and adjustment device 4317, pacify on the wire rod activity wheel seat 4316
Equipped with taking turns 4318 on wire rod power, on the wire rod power lower whorl 4315 and the wire rod power wheel 4318 for provide wire rod around
The friction drive of system, the adjustment device 4317 are taken turns on the wire rod power lower whorl 4315 and the wire rod power for adjusting
4318 distance, the differential head 4313 are used to adjust wheel 4318 on the wire rod power lower whorl 4315 and the wire rod power
Front-rear position, the brake(-holder) block 4314 is for fixing on the wire rod power lower whorl 4315 and the wire rod power before wheel 4318
Position afterwards.
The wire pressure tensile members 432 include tensile members 4322 and pressure assembly 4324, the tensile members packet
Tension motor 4322a, tension retainer 4322b are included, further includes the tension drive rod being mounted on the tension retainer 4322b
4322c and tension driving wheel 4322d, the pressure assembly 4324 include pressure motor 4324a, pressure retainer 4324b, are also wrapped
Include the pressure cam 4324c being mounted on the pressure retainer, pressure pinboard 4324d and pressure driven wheel 4324e.It is described
Tension motor 4322a drives the tension drive rod 4322c to move in a circle by synchronous belt, to drive the tension actively
Wheel 4322c moves in a circle, and the pressure motor 4324a drives the pressure cam 4324d to do bias by pressure-driven bar
Movement, thus make the pressure pinboard 4324e that the pressure driven wheel 4324e be driven to move in a straight line downwards, the pressure
Driven wheel 4324e and tension driving wheel 4322d cooperation carries out compression processing to wire rod.The pressure cam 4324c's is upper
Side is equipped with elastic parts, is equipped with elastic parts between the pressure pinboard 4324d and the pressure retainer 4324b.
One layer of biggish flexible material of coefficient of friction is adhered in the end face of the tension driving wheel 4322d and the pressure driven wheel 4324e,
It can ensure that wire rod will not occur to influence tension effect with respect to sliding.The unprocessed magnetic core carries out wire rod coiling and forms finished product
When, it is desirable that phase cannot have displacement, need uniformly to provide certain tension, be bonded wire rod and magnetic core, tension is by the tension
Friction traction provides after driving wheel 4322d and the pressure driven wheel 4324e precompressed.
It includes that wire rod cuts pedestal 4332 including is mounted on the wire rod and cuts pedestal that the wire rod, which cuts component 433,
Wire rod on 4332 cuts cylinder 4334, and the wire rod cuts and is equipped with cutter seat 4336 on pedestal 4332, the cutter seat
Cutter 4338 is installed, wire rod enters the cutter seat by conduit, and wire rod cuts cylinder 4334 and drives the cutter on 4336
4338 pairs of wire rods are cut.It can be braked by thread feeding mechanism 30 after wire rod enters double plate mechanism 41 by conduit, in wire rod
The end of a thread belongs to stationary state in winding process, completes the end of a thread by cutter 4338 and cuts work, driving force cuts cylinder by wire rod
4334 provide.
The wire rod rotational positioning component 434 includes wire rod rotational positioning pedestal 4342, the wire rod rotational positioning pedestal
Positioning seat 4344 and spring base 4346 are installed inside 4342, bullet is installed between the positioning seat 4344 and spring base 4346
Spring is equipped with wire rod rotational positioning differential head 4348,4342 bottom of wire rod rotational positioning pedestal above the spring base 4346
Portion is equipped with steel ball, and steel ball provides pre- for doing wire rod damping, the wire rod rotational positioning differential head 4348 for adjustment spring
Pressure.
Referring to FIG. 10, the thread feeding mechanism 30, including two groups of wire rod alignment components 32 and wire rod push component 34, wherein
One group of wire rod alignment component 32 and wire rod push component 34 are mounted on the side of the winding mechanism 40, another group of wire rod alignment group
Part 32 and wire rod push component 34 are mounted on the other side of the winding mechanism 40, and wire rod is straightened 32 school of component by the wire rod
It is sent into the wire rod after straight and pushes component 34, wire rod is sent into the wire rod coiling mechanism 40 by the wire rod push component 34.It send
Line mechanism is mainly made of Wire aligning mechanism and wire rod delivery device two major parts.Wherein structure is as follows: guide plate, guiding thick stick
Bar, active wheel seat, gland, driving wheel, driven wheel, guide wheel, school line seat and servo and cylinder.Refer to when thread feeding mechanism receives line sending
When enabling, cylinder decline driving guiding lever is bonded driven wheel and driving wheel, transmits for wire rod and provide frictional force, and wire rod is from line
The spring state that curling is presented when axis is extracted, is aligned after two groups of horizontal and vertical guide wheels, is then sent through thread feeding mechanism
Into double plate mechanism.When wire rod is sent to length needed for suitable common mode inductance line group coiling, line sending movement stops, at this time on cylinder
It rises, separates driving wheel and driven wheel, while braking main line head.The difference stretched out and withdrawn by the piston rod of a cylinder
Position executes the movement of line sending and braking respectively
Figure 11 is please referred to, it further includes being mounted in the blanking rack 52 that the cutting agency 50, which includes blanking rack 52,
Laterally driven component 54, zigzag tread patterns component 56, and the material claw assembly 58 being mounted on the zigzag tread patterns component 56, institute
State zigzag tread patterns component 56 by the laterally driven component 54 transverse shifting in the blanking rack, to drive the material
58 transverse shifting of claw assembly, the material claw assembly 58 are vertically moved by the zigzag tread patterns component 56, the material pawl group
Part 58 removes magnetic core after processing is completed by the cooperation of the laterally driven component 54 and the zigzag tread patterns component 56.
After unprocessed magnetic core completes the coiling of wire rod, material claw assembly 58 passes through the downward straight line fortune of the zigzag tread patterns component
It is dynamic, driving is provided by zigzag tread patterns component cylinder, zigzag tread patterns package traces provide guiding.When the material pawl cylinder of material claw assembly 58
Driving material pawl carries out grasping movement, after completing grasping movement, drives with zigzag tread patterns component 56 and laterally driven component 54
The material claw assembly 58 moves to placement region, after expecting the material pawl cylinder driving material pawl of claw assembly 58 for completion wire rod coiling
Magnetic core is put down.When clamping angle deviates, can complete to correct by adjusting the relative angle of adjustment plate and pinboard.
Please refer to Figure 12, feeding mechanism 20 by magnetic core guide groove 21, magnetic core mandril 22, feeding driving plate 23, feeding pedestal 24,
Feeding adjustable plate 25, feeding adjustment device 26, mounting plate and vibrating disc device 27, inductor, feeding cylinder 28 and 29 groups of guide rail
At accurately sending unprocessed magnetic core to winding position.Unprocessed magnetic core is arranged in order by vibrating disc device 27
After sequentially enter magnetic core guide groove, when magnetic core reaches position on the top of magnetic core mandril in magnetic core guide groove, can trigger inductor to
Action signal out, then cylinder drives magnetic core mandril, makees guiding push magnetic core to designated position by guide rail, position is with respect to double plate
When mechanism center shifts, feeding adjustment device can be used to do fine tuning directly send magnetic core to suitable position.
The present invention provides a kind of ring inductance common mode coil winding machine, and feeding mechanism opens unprocessed magnetic core feeding winding mechanism
Begin to prepare coiling wire rod, the clamping device of winding mechanism firmly steps up unprocessed magnetic core, and places it in the line of double plate mechanism
Material winding zone.What the wire rod processing mechanism of left and right two positioned at double plate mechanism and clamping device two sides carried out thread feeding mechanism transmission
Wire rod carries out processing, then distinguishes from different directions coiling while to unprocessed magnetic core progress wire rod, completes line
The coil phase on magnetic core after material coiling is identical, contrary, and product effect is good.Magnetic core after completing wire rod coiling is by blanking
Mechanism extracts and is transported to designated position, completes whole process, and whole process does not need manual operation, disposably completes the process, and saves
Cost improves efficiency.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than the present invention is protected
The limitation of range is protected, although explaining in detail referring to preferred embodiment to the present invention, those skilled in the art are answered
Work as understanding, it can be with modification or equivalent replacement of the technical solution of the present invention are made, without departing from the reality of technical solution of the present invention
Matter and range.
Claims (10)
1. a kind of ring inductance common mode coil winding machine, including board, it is characterised in that: further include the feeding being mounted on the board
Mechanism, thread feeding mechanism, winding mechanism, cutting agency；
Feeding mechanism, for unprocessed magnetic core to be sent into the winding mechanism；
Thread feeding mechanism is mounted on the two sides of the winding mechanism, for being straightened wire rod and conveying wire rod to the winding mechanism；
Winding mechanism, for, in unprocessed magnetic core, the winding mechanism to include double plate mechanism, clamping machine by material winds
Structure, the winding mechanism further include two wire rod processing mechanisms for being mounted on double plate mechanism two sides, and the feeding mechanism will
Unprocessed magnetic core is sent into the clamping device, and the clamping device is fixed unprocessed magnetic core and then rotated to double plate mechanism
Winding zone, two wire rod processing mechanisms respectively by the thread feeding mechanism transmission come wire rod handle, then will processing
Wire rod afterwards is wound in opposite direction on unprocessed magnetic core；
Cutting agency, the magnetic core after the wire rod processing mechanism processing of the winding mechanism, conveys by the cutting agency
The coiling of unprocessed magnetic core is completed to designated position.
2. a kind of ring inductance common mode coil winding machine as described in claim 1, it is characterised in that:
The double plate mechanism, including bearing base, including the first cover board, the second cover board, being mounted on the bearing base
Three cover boards and the 4th cover board, first cover board and second cover board form the region for being used for core FCl wire rod, institute
The region that third cover board and the 4th cover board form another for core FCl wire rod is stated, is also installed on the bearing base
There are the first line leading device and the second line leading device passed through for wire rod, first line leading device and second line leading device
It is separately mounted to the opposing face of second cover board and the third cover board.
3. a kind of ring inductance common mode coil winding machine as described in claim 1, it is characterised in that:
Clamping device, including driving assembly, guide assembly, clamp assemblies, the clamp assemblies include clamping driving plate, clamping guarantor
Frame is held, the clamping driving plate controls the clamping retainer and clamps unprocessed magnetic core, and the driving component passes through driving
Bar drives the clamp assemblies to slide on the guide assembly, so that the clamp assemblies be driven to slide into the double plate component
It is wound work.
4. a kind of ring inductance common mode coil winding machine as described in claim 1, it is characterised in that:
Wire rod processing mechanism includes that wire rod Power Component, wire pressure tensile members, wire rod cut component, wire rod rotational positioning group
Part；
The wire rod that the thread feeding mechanism transmission comes is provided by the wire rod Power Component around braking/driving force, and wire rod passes through the wire rod
Start to be wound on magnetic core after the pressing friction traction of rotational positioning component and wire pressure tensile members, when wire rod is on magnetic core
Component cutting off thread end is cut by the wire rod after one fixing turn of coiling.
5. a kind of ring inductance common mode coil winding machine as claimed in claim 4, it is characterised in that:
The wire rod Power Component includes wire rod power pedestal, further includes the wire rod power being mounted on the wire rod power pedestal
Lower wheel seat, differential head and brake(-holder) block are equipped with wire rod power lower whorl, wire rod activity wheel seat and tune on wheel seat under the wire rod power
Engagement positions are equipped on wire rod power on the wire rod activity wheel seat and take turns, on the wire rod power lower whorl and the wire rod power
Wheel is for providing the friction drive of wire rod coiling, and the adjustment device is for adjusting the wire rod power lower whorl and the wire rod
The distance taken turns on power, the differential head is for adjusting the anteroposterior position taken turns on the wire rod power lower whorl and the wire rod power
It sets, the brake(-holder) block is for fixing the front-rear position taken turns on the wire rod power lower whorl and the wire rod power.
6. a kind of ring inductance common mode coil winding machine as claimed in claim 4, it is characterised in that:
The wire pressure tensile members include tensile members and pressure assembly, and the tensile members include tension motor, tension
Retainer, further includes the tension drive rod and tension driving wheel being mounted on the tension retainer, and the pressure assembly includes
Pressure motor, pressure retainer further include the pressure cam being mounted on the pressure retainer, pressure pinboard and pressure from
Driving wheel；
The tension motor drives the tension drive rod to move in a circle by synchronous belt, to drive the tension driving wheel
It moves in a circle, the pressure motor drives the pressure cam to do eccentric motion by pressure-driven bar, to make the pressure
Power pinboard drives the pressure driven wheel to move in a straight line downwards, the pressure driven wheel and tension driving wheel cooperation pair
Wire rod carries out compression processing.
7. a kind of ring inductance common mode coil winding machine as described in claim 1, it is characterised in that:
It includes that wire rod cuts pedestal, cuts the wire rod on pedestal including being mounted on the wire rod and cut gas that the wire rod, which cuts component,
Cylinder, the wire rod cut and are equipped with cutter seat on pedestal, and cutter 4338 is equipped on the cutter seat, and wire rod is entered by conduit
The cutter seat, wire rod cut cylinder and the cutter are driven to cut wire rod.
8. a kind of ring inductance common mode coil winding machine as described in claim 1, it is characterised in that:
The wire rod rotational positioning component includes wire rod rotational positioning pedestal, and the wire rod rotational positioning base interior is equipped with fixed
Position seat and spring base are equipped with spring between the positioning seat and spring base, it is fixed that wire rod rotation is equipped with above the spring base
Position differential head, the wire rod rotational positioning base bottom are equipped with steel ball, and for steel ball for doing wire rod damping, the wire rod rotation is fixed
Position differential head provides precompression for adjustment spring.
9. a kind of ring inductance common mode coil winding machine as described in claim 1, it is characterised in that:
The thread feeding mechanism, including two groups of wire rod alignment components and wire rod push component, wherein one group of wire rod alignment component and line
Material push component is mounted on the side of the winding mechanism, and another group of wire rod alignment component and wire rod push component are mounted on described
The other side of winding mechanism, wire rod are sent into the wire rod push component, the wire rod after wire rod alignment component alignment
It pushes component and wire rod is sent into the wire rod coiling mechanism.
10. a kind of ring inductance common mode coil winding machine as described in claim 1, it is characterised in that:
The cutting agency includes blanking rack, further includes the laterally driven component being mounted in the blanking rack, longitudinal drive
Dynamic component, and the material claw assembly being mounted on the zigzag tread patterns component, the zigzag tread patterns component are laterally driven by described
Dynamic component transverse shifting in the blanking rack, to drive the material claw assembly transverse shifting, the material claw assembly passes through
The zigzag tread patterns component is vertically moved, and the material claw assembly passes through the laterally driven component and the zigzag tread patterns group
Magnetic core after processing is completed is removed in the cooperation of part.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811154884.0A CN109216010B (en) | 2018-09-29 | 2018-09-29 | Magnetic ring inductance common mode winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811154884.0A CN109216010B (en) | 2018-09-29 | 2018-09-29 | Magnetic ring inductance common mode winding machine |
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| CN109216010A true CN109216010A (en) | 2019-01-15 |
| CN109216010B CN109216010B (en) | 2020-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811154884.0A Active CN109216010B (en) | 2018-09-29 | 2018-09-29 | Magnetic ring inductance common mode winding machine |
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| CN111477455A (en) * | 2020-04-27 | 2020-07-31 | 深圳市德鑫泰实业有限公司 | Full-automatic winding machine |
| CN114914082A (en) * | 2022-06-30 | 2022-08-16 | 中山展晖电子设备有限公司 | Common mode winding method multi-thread-head magnetic ring winding machine |
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| CN114914082B (en) * | 2022-06-30 | 2024-03-08 | 中山展晖电子设备有限公司 | Common mode winding method multi-wire head magnetic ring winding machine |
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|---|---|
| CN109216010B (en) | 2020-12-01 |
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