CN109204969A - Dental floss quantity detection means and its control method - Google Patents
Dental floss quantity detection means and its control method Download PDFInfo
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- CN109204969A CN109204969A CN201811185352.3A CN201811185352A CN109204969A CN 109204969 A CN109204969 A CN 109204969A CN 201811185352 A CN201811185352 A CN 201811185352A CN 109204969 A CN109204969 A CN 109204969A
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- dental floss
- station
- personal computer
- industrial personal
- programmable controller
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)
Abstract
The invention discloses dental floss quantity detection means and its control methods, including equipment supporter, the equipment supporter is equipped with high-speed camera, vision light source, gripper feeder, automatic feeding device, for the gripper feeder for transmitting dental floss hanger, the automatic feeding device is located at the side of gripper feeder；Control cabinet is additionally provided on the equipment supporter, gigabit switch, industrial personal computer, programmable controller are equipped in the control cabinet, image processing system is installed in the industrial personal computer, photosensitive sensors are also connected on the programmable controller, the photosensitive sensors are located at the station of gripper feeder.Structure of the invention realizes simple, design rationally, can produce packaging real-time detection dental floss quantity in dental floss, be not necessarily to artificial detection, efficiently convenient, saves manpower, can quickly arrange and be mounted on dental floss production line, without being transformed to existing assembly line.
Description
Technical field
The present invention relates to dental floss production technical field more particularly to dental floss quantity detection means and its control method.
Background technique
For the detection of dental floss production quantity, at present China's dental floss manufacturer be all largely using manually weigh come into
The inspection of row dental floss quantity can also additionally add 2 dental floss after weight satisfaction, prevent quantity inadequate, on the one hand cause artificial
On the other hand the increase of cost also results in very big material waste, seriously affect the effectiveness of operation of enterprise.
Summary of the invention
The present invention is directed to solve at least some of the technical problems in related technologies.For this purpose, of the invention
One purpose is to propose dental floss quantity detection means and its control method, by conveyer belt on-line normalization after dental floss injection molding machine
Dental floss hanger, on-line real-time measuremen dental floss quantity, and automatic feeding is carried out to missing dental floss bracket, after to carry out quantity again multiple
Inspection, quantity all after qualification, into the next step, carry out mounted box packaging.
Dental floss quantity detection means according to an embodiment of the present invention, including equipment supporter, the equipment supporter are equipped with height
Fast video camera, vision light source, gripper feeder, automatic feeding device, the gripper feeder are used to transmit dental floss hanger,
The automatic feeding device is located at the side of gripper feeder；
It is additionally provided with control cabinet on the equipment supporter, is equipped with gigabit switch, industrial personal computer, programmable control in the control cabinet
Device processed is equipped with image processing system in the industrial personal computer, photosensitive sensors is also connected on the programmable controller, described
Photosensitive sensors are located at the station of gripper feeder.
Preferably, the output end of the photosensitive sensors is electrically connected with the input terminal of programmable controller, and the high speed is taken the photograph
The output end of camera is electrically connected by gigabit switch with the input terminal of industrial personal computer, the input terminal of the high-speed camera with can compile
The output end of range controller is electrically connected.
Preferably, the automatic feeding device includes dental floss feed rack, material toggling motor and feed supplement motion motor, the material toggling
The input terminal of motor and feed supplement motion motor is electrically connected with the output end of programmable controller.
Preferably, display, the input terminal of the display and the output end of industrial personal computer are additionally provided on the equipment supporter
Electrical connection.
Preferably, the gripper feeder is equipped with the first station, second station and 3rd station, first station
Be equipped with high-speed camera and vision light source at 3rd station, be equipped with automatic feeding device at the second station, it is described from
Dental floss feed rack on dynamic feed supplementing device matches with the dental floss hanger at second station, first station, second station
With photoelectric sensor is equipped at 3rd station.
Preferably, the gripper feeder is equipped with a station, is equipped with high-speed camera, vision light source at the station
With automatic feeding device, the dental floss feed rack on the automatic feeding device matches with the dental floss hanger at the station, institute
It states and is equipped with photoelectric sensor at station.
Steps are as follows for the control method of dental floss quantity detection means proposed by the present invention:
S1: when device starts detection, it is first turned on the switch of vision light source, dental floss hanger to be detected is by clamping transmission dress
It sets and is transmitted, when entering the first station, the photoelectric sensor at the first station is triggered, and transmits a signal to and can compile
Range controller, high-speed camera of the control at the first station is taken pictures after programmable controller receives signal；
S2: photo captured by high-speed camera is sent to industrial personal computer, the image installed in industrial personal computer by kilomega network oral instructions
Processing system is analyzed and processed the picture of acquisition, carries out crawl identification to dental floss, and transmits the result to and connect with industrial personal computer
On the display connect, while sending the result to programmable controller；
S3: when the photosensitive sensors being located at second station detect that dental floss hanger is sent to second station, if needing
The feed supplement of dental floss is carried out, material toggling motor and feed supplement motion motor work on the automatic feeding device of programmable controller control at this time
Make, realize feed supplement to dental floss hanger, if do not need to carry out dental floss feed supplement, automatic feeding device does not work, dental floss hanger after
It is continuous to be transported to next station；
S4: when the dental floss hanger after feed supplement enters 3rd station, the photosensitive sensors at 3rd station are triggered, and will
Signal is transferred to programmable controller, and programmable controller control is located at the high-speed camera at 3rd station and take pictures again
The photo of inspection, high-speed camera shooting is sent on industrial personal computer by kilomega network oral instructions, the image procossing system being mounted on industrial personal computer
System is analyzed and processed picture, carries out crawl identification to dental floss, and the results are shown on the display connecting with industrial personal computer；
S5: when the dental floss quantity on the dental floss hanger of reinspection is correct, being sent to subsequent processing, when reinspection quantity still mistake
When, alarm signal is shut down and sends, inspection is software detection mistake or hardware automatic feeding plant failure.
Steps are as follows for the control method of the dental floss quantity detection means of another embodiment proposed by the present invention:
S1: when device starts detection, it is first turned on the switch of vision light source, dental floss hanger to be detected is by clamping transmission dress
It sets and is transmitted, when entering station, the photoelectric sensor at station is triggered, and programmable controller receives signal, is controlled
Gripper feeder stop motion processed, and control high-speed camera and take pictures；
S2: photo captured by high-speed camera is sent to industrial personal computer, the image installed in industrial personal computer by kilomega network oral instructions
Processing system is analyzed and processed the picture of acquisition, carries out crawl identification to dental floss, and transmits the result to and connect with industrial personal computer
On the display connect, while sending the result to programmable controller；
S3: if the feed supplement of dental floss need to be carried out, programmable controller controls material toggling motor and feed supplement on automatic feeding device
Motion motor work, realizes the feed supplement to dental floss hanger, if do not need to carry out dental floss feed supplement, its control of PLC technology is clamped
Dental floss hanger is sent to subsequent processing by transmission device；
S4: after feed supplement, programmable controller control high-speed camera carries out reinspection of taking pictures, high-speed camera shooting
Photo is sent on industrial personal computer by kilomega network oral instructions, is mounted on the image processing system on industrial personal computer and is carried out at analysis to picture
Reason, carries out crawl identification to dental floss, and the results are shown on the display connecting with industrial personal computer；
S5: when the dental floss quantity on the dental floss hanger of reinspection is correct, being sent to subsequent processing, when reinspection quantity still mistake
When, alarm signal is shut down and sends, inspection is software detection mistake or hardware automatic feeding plant failure.
Compared with prior art, the beneficial effects of the present invention are:
(1) structure of the invention realizes simple, design rationally, can produce packaging real-time detection dental floss quantity, nothing in dental floss
Artificial detection is needed, it is efficiently convenient, save manpower；
(2) present invention, which can be arranged quickly, is mounted on dental floss production line, without being transformed to existing assembly line, save at
This；
(3) present invention can be interacted with enterprises production management system and be connect, to each extension dental floss file with
Track realizes the trackability of dental floss detection packaging；
(4) present invention can carry out dental floss quantity and detect feed supplement whole process process automatically, really realize unmanned intelligence production
Packaging.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the structural schematic diagram of dental floss quantity detection means proposed by the present invention；
Fig. 2 is the structural schematic diagram of another embodiment of dental floss quantity detection means proposed by the present invention；
Fig. 3 is the flow diagram of dental floss quantity detection means proposed by the present invention.
In figure: 1- equipment supporter, 2- automatic feeding device, 201- dental floss feed rack, 202- material toggling motor, 203- feed supplement fortune
Dynamic motor, 3- gripper feeder, the first station of 301-, 302- second station, 303- 3rd station, 4- dental floss hanger, 5- high
Fast video camera, 6- vision light source, 7- gigabit switch, 8- industrial personal computer, 9- display, 10- photoelectric sensor/11- programmable control
Device processed.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-3, dental floss quantity detection means, including equipment supporter, the equipment supporter be equipped with high-speed camera,
Vision light source, gripper feeder, automatic feeding device, the gripper feeder are described automatic for transmitting dental floss hanger
Feed supplementing device is located at the side of gripper feeder；High-speed camera according to scene select 12,000,000 pixels, resolution ratio 4096 ×
3000, it is arranged in the oblique upper of station, the visual field covers the dental floss hanger being entirely located on station, is pair with dental floss hanger central point
Burnt center, camera lens select 16mm tight shot；Vision light source is located at using highlighted light strip source, size 400mm*60mm
The surface of gripper feeder, position and high-speed camera match, and stability and equal photosensitiveness are good, have the function of external trigger,
Energy waste caused by avoiding light source from being always on；
Control cabinet is additionally provided on the equipment supporter, control cabinet is fixed on the upper end of equipment supporter and is located remotely from clamping and passes
The side of device is sent, is successively arranged gigabit switch, industrial personal computer, programmable controller in the control cabinet from top to bottom, it is described
Image processing system is installed in industrial personal computer, photosensitive sensors, the light sensation sensing are also connected on the programmable controller
Device is located at the station of gripper feeder.
The output end of photosensitive sensors is electrically connected with the input terminal of programmable controller, the output end of the high-speed camera
Be electrically connected by gigabit switch with the input terminal of industrial personal computer, the input terminal of the high-speed camera and programmable controller it is defeated
Outlet electrical connection.
Automatic feeding device includes dental floss feed rack, material toggling motor and feed supplement motion motor, the material toggling motor and feed supplement
The input terminal of motion motor is electrically connected with the output end of programmable controller.
Display is additionally provided on equipment supporter, the input terminal of the display is electrically connected with the output end of industrial personal computer.
Embodiment 1
Gripper feeder is equipped with the first station, second station and 3rd station, first station and 3rd station
Place is equipped with high-speed camera and vision light source, is equipped with automatic feeding device, the automatic feeding device at the second station
On dental floss feed rack match with the dental floss hanger at the second station, first station, second station and 3rd station
Place is equipped with photoelectric sensor.
Steps are as follows for the control method of the dental floss quantity detection means of the embodiment:
S1: when device starts detection, it is first turned on the switch of vision light source, dental floss hanger to be detected is by clamping transmission dress
It sets and is transmitted, when entering the first station, the photoelectric sensor at the first station is triggered, and transmits a signal to and can compile
Range controller, high-speed camera of the control at the first station is taken pictures after programmable controller receives signal；
S2: photo captured by high-speed camera is sent to industrial personal computer, the image installed in industrial personal computer by kilomega network oral instructions
Processing system is analyzed and processed the picture of acquisition, carries out crawl identification to dental floss, and transmits the result to and connect with industrial personal computer
On the display connect, while sending the result to programmable controller；
S3: when the photosensitive sensors being located at second station detect that dental floss hanger is sent to second station, if needing
The feed supplement of dental floss is carried out, material toggling motor and feed supplement motion motor work on the automatic feeding device of programmable controller control at this time
Make, realize feed supplement to dental floss hanger, if do not need to carry out dental floss feed supplement, automatic feeding device does not work, dental floss hanger after
It is continuous to be transported to next station；
S4: when the dental floss hanger after feed supplement enters 3rd station, the photosensitive sensors at 3rd station are triggered, and will
Signal is transferred to programmable controller, and programmable controller control is located at the high-speed camera at 3rd station and take pictures again
The photo of inspection, high-speed camera shooting is sent on industrial personal computer by kilomega network oral instructions, the image procossing system being mounted on industrial personal computer
System is analyzed and processed picture, carries out crawl identification to dental floss, and the results are shown on the display connecting with industrial personal computer；
S5: when the dental floss quantity on the dental floss hanger of reinspection is correct, being sent to subsequent processing, when reinspection quantity still mistake
When, alarm signal is shut down and sends, inspection is software detection mistake or hardware automatic feeding plant failure.
Embodiment 2
Gripper feeder is equipped with a station, is equipped with high-speed camera, vision light source and automatic feeding at the station
Device, the dental floss feed rack on the automatic feeding device match with the dental floss hanger at the station, set at the station
There is photoelectric sensor.
Steps are as follows for the control method of the dental floss quantity detection means of the embodiment:
S1: when device starts detection, it is first turned on the switch of vision light source, dental floss hanger to be detected is by clamping transmission dress
It sets and is transmitted, when entering station, the photoelectric sensor at station is triggered, and programmable controller receives signal, is controlled
Gripper feeder stop motion processed, and control high-speed camera and take pictures；
S2: photo captured by high-speed camera is sent to industrial personal computer, the image installed in industrial personal computer by kilomega network oral instructions
Processing system is analyzed and processed the picture of acquisition, carries out crawl identification to dental floss, and transmits the result to and connect with industrial personal computer
On the display connect, while sending the result to programmable controller；
S3: if the feed supplement of dental floss need to be carried out, programmable controller controls material toggling motor and feed supplement on automatic feeding device
Motion motor work, realizes the feed supplement to dental floss hanger, if do not need to carry out dental floss feed supplement, its control of PLC technology is clamped
Dental floss hanger is sent to subsequent processing by transmission device；
S4: after feed supplement, programmable controller control high-speed camera carries out reinspection of taking pictures, high-speed camera shooting
Photo is sent on industrial personal computer by kilomega network oral instructions, is mounted on the image processing system on industrial personal computer and is carried out at analysis to picture
Reason, carries out crawl identification to dental floss, and the results are shown on the display connecting with industrial personal computer；
S5: when the dental floss quantity on the dental floss hanger of reinspection is correct, being sent to subsequent processing, when reinspection quantity still mistake
When, alarm signal is shut down and sends, inspection is software detection mistake or hardware automatic feeding plant failure.
The operation that the dental floss detection of embodiment 2, automatic feeding, dental floss are rechecked is completed in a station, and detection efficiency is
The 1/3-1/2 of embodiment 1, main purpose are save the cost.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (8)
1. dental floss quantity detection means, it is characterised in that: including equipment supporter, the equipment supporter be equipped with high-speed camera,
Vision light source, gripper feeder, automatic feeding device, the gripper feeder are described automatic for transmitting dental floss hanger
Feed supplementing device is located at the side of gripper feeder；
It is additionally provided with control cabinet on the equipment supporter, is equipped with gigabit switch, industrial personal computer, PLC technology in the control cabinet
Device is equipped with image processing system in the industrial personal computer, photosensitive sensors, the light is also connected on the programmable controller
Propagated sensation sensor is located at the station of gripper feeder.
2. dental floss quantity detection means according to claim 1, it is characterised in that: the output end of the photosensitive sensors with
The input terminal of programmable controller is electrically connected, and the output end of the high-speed camera passes through the input of gigabit switch and industrial personal computer
End electrical connection, the input terminal of the high-speed camera are electrically connected with the output end of programmable controller.
3. dental floss quantity detection means according to claim 1, it is characterised in that: the automatic feeding device includes dental floss
The input terminal of feed rack, material toggling motor and feed supplement motion motor, the material toggling motor and feed supplement motion motor is and programmable control
The output end of device processed is electrically connected.
4. dental floss quantity detection means according to claim 1, it is characterised in that: be additionally provided with display on the equipment supporter
Device, the input terminal of the display are electrically connected with the output end of industrial personal computer.
5. dental floss quantity detection means according to claim 1-4, it is characterised in that: the gripper feeder
Be equipped with the first station, second station and 3rd station, be equipped at first station and 3rd station high-speed camera and
Vision light source is equipped with automatic feeding device at the second station, the dental floss feed rack on the automatic feeding device be in
Dental floss hanger at second station matches, and is equipped with photoelectric sensor at first station, second station and 3rd station.
6. dental floss quantity detection means according to claim 1-4, it is characterised in that: the gripper feeder
It is equipped with a station, is equipped with high-speed camera, vision light source and automatic feeding device, the automatic feeding device at the station
On dental floss feed rack match with the dental floss hanger at the station, photoelectric sensor is equipped at the station.
7. the control method of dental floss quantity detection means according to claim 5, which is characterized in that method and step is as follows:
S1: when device starts detection, being first turned on the switch of vision light source, dental floss hanger to be detected by gripper feeder into
Row transmission, when entering the first station, the photoelectric sensor at the first station is triggered, and transmits a signal to programmable control
Device processed, high-speed camera of the control at the first station is taken pictures after programmable controller receives signal；
S2: photo captured by high-speed camera is sent to industrial personal computer, the image procossing installed in industrial personal computer by kilomega network oral instructions
System is analyzed and processed the picture of acquisition, carry out crawl identification to dental floss, and transmits the result to and connect with industrial personal computer
On display, while sending the result to programmable controller；
S3: when the photosensitive sensors being located at second station detect that dental floss hanger is sent to second station, if needing to carry out
The feed supplement of dental floss, programmable controller controls the material toggling motor on automatic feeding device and the work of feed supplement motion motor at this time, real
Now to the feed supplement of dental floss hanger, if do not need to carry out dental floss feed supplement, automatic feeding device does not work, and the continuation of dental floss hanger is transported
Transport to next station；
S4: when the dental floss hanger after feed supplement enters 3rd station, the triggering of photosensitive sensors at 3rd station, and by signal
It is transferred to programmable controller, the high-speed camera that programmable controller control is located at 3rd station carries out reinspection of taking pictures, high
The photo of fast video camera shooting is sent on industrial personal computer by kilomega network oral instructions, is mounted on the image processing system on industrial personal computer to figure
Piece is analyzed and processed, and carries out crawl identification to dental floss, and the results are shown on the display connecting with industrial personal computer；
S5: when the dental floss quantity on the dental floss hanger of reinspection is correct, being sent to subsequent processing, when rechecking quantity still mistake,
Alarm signal is shut down and sends, inspection is software detection mistake or hardware automatic feeding plant failure.
8. the control method of dental floss quantity detection means according to claim 6, which is characterized in that method and step is as follows:
S1: when device starts detection, being first turned on the switch of vision light source, dental floss hanger to be detected by gripper feeder into
Row transmission, when entering station, the photoelectric sensor at station is triggered, and programmable controller receives signal, control folder
Tight transmission device stop motion, and control high-speed camera and take pictures；
S2: photo captured by high-speed camera is sent to industrial personal computer, the image procossing installed in industrial personal computer by kilomega network oral instructions
System is analyzed and processed the picture of acquisition, carry out crawl identification to dental floss, and transmits the result to and connect with industrial personal computer
On display, while sending the result to programmable controller；
S3: if the feed supplement of dental floss need to be carried out, programmable controller controls material toggling motor and feed supplement campaign on automatic feeding device
Motor work, realizes the feed supplement to dental floss hanger, if do not need to carry out dental floss feed supplement, its control of PLC technology clamps transmission
Dental floss hanger is sent to subsequent processing by device；
S4: after feed supplement, programmable controller control high-speed camera carries out reinspection of taking pictures, the photo of high-speed camera shooting
It is sent on industrial personal computer by kilomega network oral instructions, the image processing system being mounted on industrial personal computer is analyzed and processed picture, right
Dental floss carries out crawl identification, and the results are shown on the display connecting with industrial personal computer；
S5: when the dental floss quantity on the dental floss hanger of reinspection is correct, being sent to subsequent processing, when rechecking quantity still mistake,
Alarm signal is shut down and sends, inspection is software detection mistake or hardware automatic feeding plant failure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811185352.3A CN109204969A (en) | 2018-10-11 | 2018-10-11 | Dental floss quantity detection means and its control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811185352.3A CN109204969A (en) | 2018-10-11 | 2018-10-11 | Dental floss quantity detection means and its control method |
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| CN109204969A true CN109204969A (en) | 2019-01-15 |
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| CN201811185352.3A Pending CN109204969A (en) | 2018-10-11 | 2018-10-11 | Dental floss quantity detection means and its control method |
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| CN110239774A (en) * | 2019-04-26 | 2019-09-17 | 江苏仅一联合智造有限公司 | It is a kind of efficiently to mend bag machine |
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| CN110239774A (en) * | 2019-04-26 | 2019-09-17 | 江苏仅一联合智造有限公司 | It is a kind of efficiently to mend bag machine |
| CN110239774B (en) * | 2019-04-26 | 2024-05-14 | 江苏仅一联合智造有限公司 | High-efficient bag machine of mending |
| CN113401432A (en) * | 2021-08-20 | 2021-09-17 | 南通科美自动化科技有限公司 | Dental floss quantity detects packaging all-in-one machine |
| CN113401432B (en) * | 2021-08-20 | 2021-10-29 | 南通科美自动化科技有限公司 | Dental floss quantity detects packaging all-in-one machine |
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