CN109203509B - A kind of silicon rubber heating panel moulding apparatus and moulding process - Google Patents
A kind of silicon rubber heating panel moulding apparatus and moulding process Download PDFInfo
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- CN109203509B CN109203509B CN201810920591.2A CN201810920591A CN109203509B CN 109203509 B CN109203509 B CN 109203509B CN 201810920591 A CN201810920591 A CN 201810920591A CN 109203509 B CN109203509 B CN 109203509B
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- profiled sheeting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/542—Placing or positioning the reinforcement in a covering or packaging element before or during moulding, e.g. drawing in a sleeve
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/82—Forcing wires, nets or the like partially or completely into the surface of an article, e.g. by cutting and pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/88—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised primarily by possessing specific properties, e.g. electrically conductive or locally reinforced
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1616—Cooling using liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/779—Heating equipment
Abstract
The present invention discloses a kind of silicon rubber heating panel moulding apparatus and moulding process, provides a kind of silicon rubber heating panel moulding apparatus, including pedestal, pressing plate, lower profiled sheeting and upper profiled sheeting.The silicon rubber heating panel moulding apparatus and moulding process can fast implement the combination of silicane rubber plate and heating core, it is bonded in silicon rubber heating plate forming process without using adhesive, the use for reducing organic solvent avoids harm of the organic solvent to human body and environment.Meanwhile it is secured using silicon rubber heating board structure made from the moulding process, it is hardly damaged.
Description
Technical field
The invention belongs to heating equipment technical field, specifically a kind of silicon rubber heating panel moulding apparatus and moulding process.
Background technique
Silica gel heating plate is a kind of thin type planar heat producing body.With the flexibility that traditional metal heater is incomparable,
It can be used for the heat preservation of bucket, pipe, the fields such as antifreeze of oil drum, pump.Existing silicon rubber heater is mostly square piece or disc-shaped knot
Structure adds utilization of hour binder to bond silicane rubber plate and heating core, since binder is chemical industry preparation, containing organic molten
Agent has certain degree of harm and pollution, and operator's health may be damaged by carrying out bonding using binder.Meanwhile
Due to using binder to be combined between silicon rubber heating plate hierarchical structure, it is easy to appear binder mistake in use
A series of problems, such as imitating, heating plate bulge, silicane rubber plate caused to be detached from.
Summary of the invention
Goal of the invention: the purpose of the present invention is provide a kind of silicon rubber heating sheet metal forming for the deficiency in current technology
Machine and moulding process can realize the combination of silicane rubber plate and heating core, while obtained silicon in the case where not using binder
Rubber-heating plate is hardly damaged, fastening structure.
Technical solution: to achieve the above object, the present invention provides a kind of silicon rubber heating panel moulding apparatus, including pedestal, pressure
Plate, lower profiled sheeting and upper profiled sheeting, the pedestal be cube hollow structure, pedestal upper surface be upper table face, it is described on
It is provided with the mounting plate of protrusion on work top, is provided with location hole, lower power supply slot and lower water route slot on the mounting plate,
The location hole is uniformly distributed at least provided with 4 around mounting plate edge, be provided in the lower power supply slot anode plug and
Cathode plug is provided with inlet and outlet in the lower water route slot;The pressing plate is cube structure, pressing plate both ends point
She Zhi not be there are two support rod, support rod lower end passes through upper table face and protrudes into base interior, and the base interior is provided with liquid
Pressure power equipment, transmission mechanism, cooling water circulating apparatus and power-supply device, the hydraulic power unit are connect with transmission mechanism,
Transmission mechanism connection support bar, anode plug connects power-supply device by power supply line with cathode plug in the lower power supply slot,
Inlet and outlet connect cooling water circulating apparatus by water pipe in the lower water route slot;The pressing plate lower surface is provided with
Support rod mounting portion is used for connection support bar upper end, and pressing plate lower surface is additionally provided with mounting hole, upper power supply slot and upper water route and inserts
Slot, the mounting hole are provided with anode plug and cathode plug, the upper water at least provided with 4 in the upper power supply slot
Inlet and outlet are provided in the slot of road;The lower profiled sheeting is square plate, and lower profiled sheeting upper surface is flat surface, under
Surface is provided with positioning column, lower attaching plug and lower water route plug, and the positioning column and location hole cooperate, the lower attaching plug
Cooperate with lower power supply slot, positive jack and cathode jack, the lower water route plug and lower water route are provided on lower attaching plug
Slot cooperates, and is provided with water supply connector and water outlet connector on the plug of lower water route;The upper profiled sheeting is square plate, under upper profiled sheeting
Surface is flat surface, and upper surface is provided with mounting post, upper attaching plug and upper water route plug, the mounting post and matches with mounting hole
Close, the upper attaching plug and upper power supply slot cooperate, and are provided with positive jack and cathode jack on upper attaching plug, it is described on
Water route plug and upper water route slot cooperate, and are provided with water supply connector and water outlet connector on upper water route plug;The upper profiled sheeting and
Tube heater and circulation waterway are provided in lower profiled sheeting, the tube heater is interspersed with circulation waterway, and tubular type adds
For hot device closer to the surface of the smooth side of upper and lower profiled sheeting, the tube heater anode is unified to connect positive jack, cathode system
One connection cathode jack, the circulation waterway both ends are separately connected water supply connector and water outlet connector;Between the pressing plate and pedestal
Be provided with connecting pipeline, be provided with power supply line and water pipe in connecting pipeline, for by pressing plate upper power supply slot and upper water route
The power-supply device and cooling water that anode plug, cathode plug, water supply connector and water outlet connector in slot are connected in pedestal follow
Ring apparatus is additionally provided with control panel on the pedestal, control circuit is provided in control panel and is electrically connected with equipment in pedestal
It connects.
As a kind of improvement of this programme, the side of base be provided with can open and close maintenance door.
As a kind of improvement of this programme, the positioning column and positioning hole are truncated cone-shaped structure.
As a kind of improvement of this programme, the pressing plate is cube case type structures of upper opening, is provided with friendship in pressing plate
Wrong partition forms network.
As a kind of improvement of this programme, the mounting post is truncated cone-shaped structure, and mounting post upper end center is provided with screw thread
Hole, the mounting hole are truncated cone-shaped blind hole, and mounting hole bottom centre is provided with through-hole.
As a kind of improvement of this programme, the pressing plate is steel, and pedestal upper table face is steel, it is described at
Template and lower profiled sheeting material are cast copper.
As a kind of improvement of this programme, the inlet and outlet opening is horn structure, the water supply connector
Rubber seal is connected to water outlet connector end outer wall fixing sleeve.
A kind of silicon rubber heating plate moulding process, includes the following steps:
A: requiring according to heating plate first, carries out the preparation of material;
B: lower profiled sheeting is placed on a mounting board, and positioning column is inserted into positioning hole, and lower attaching plug is inserted into lower power supply slot,
Lower water route plug is inserted into lower water route slot;Upper profiled sheeting mounting post is inserted into mounting hole, upper attaching plug is inserted into upper power supply
In slot, upper water route plug is inserted into upper water route slot, is passed through mounting hole bottom through-hole using bolt and is screwed in spiral shell in mounting post
Pit realizes fastening;Anode plug and cathode plug are inserted into respectively in positive jack and cathode jack, and water supply connector and water outlet connect
Head is inserted into inlet and outlet respectively;
C: release agent is sprayed in upper profiled sheeting and lower molding plate surface;
D: silicane rubber plate tiling is placed on lower profiled sheeting upper surface, the heating core being woven by glass fibre and heater strip is put down
It is layered on above silicane rubber plate, tile above heating core one layer of silicane rubber plate again later;
E: starting molding machine, lower platen push, and the silicane rubber plate above upper profiled sheeting contact heating core keeps pressing plate down force pressure
For 100-150N;
F: startup power supply equipment, tube heater work are maintained at 150-180 °C of lower 2-3min;
G: closing power-supply device, starts cooling water circulating apparatus, keeps 1min;
H: cooling water circulating apparatus is closed, pressing plate is lifted, takes out the silicane rubber plate and heating core of forming;
I: being arranged power pack on the silicane rubber plate of side, and heating core positive and negative anodes are connected by wiring with positive and negative anodes in power pack,
Power outlet is connect with positive and negative anodes in power pack by spot welding later, and accesses temperature controller in circuit;
J: silicon rubber heating plate is obtained.
The utility model has the advantages that a kind of silicon rubber heating panel moulding apparatus of the present invention and moulding process, provide a kind of silicon rubber
Panel moulding apparatus is heated, is provided with profiled sheeting and lower profiled sheeting on the molding machine;Pipe is provided in the upper and lower profiled sheeting
Formula heater and circulation waterway, upper and lower profiled sheeting sheet are manufactured as cast copper, have good heating conduction.It is heated in silicon rubber
During sheet metal forming, heating core is placed between two pieces of silicane rubber plates, presses upper profiled sheeting with lower profiled sheeting using pressing plate.
Meanwhile startup power supply equipment is powered, silicane rubber plate is heated in tube heater work in upper and lower profiled sheeting, makes silicon rubber
Plate melts, and the silicane rubber plate above and below heating core contacts with each other through the gap of heating wire and glass fibre in heating core, keeps the temperature 2-
After 3min, power-supply device is disconnected, starts cooling water circulating apparatus, upper and lower profiled sheeting is cooled down, reduce silicane rubber plate temperature
Degree, solidifies it again, and the silicane rubber plate melting and solidification above and below heating core is the plate of one piece of entirety at this time, and heating core is completely embedding
Enter in silicane rubber plate.Using such method, heating core and silicane rubber plate are bonded without using binder, while molding
Silicon rubber heating board structure is firm, and when use is not in the case where silastic-layer falls off.
Upper profiled sheeting and lower profiled sheeting can be replaced, and prepare multiple sizes according to the silicon rubber to be produced heating board size
Upper and lower profiled sheeting.Lower profiled sheeting realizes the positioning on work top on the base by positioning column and positioning hole, without using
Bolt is fixed, since positioning column and positioning hole are truncated cone-shaped structure, it can be achieved that self-locating function.Upper profiled sheeting utilizes spiral shell
Bolt realizes the fixation with pressing plate.Pressing plate internal upper part is network, while guaranteeing that own institutions are firm, reduces weight and material
The consumption of material.
Inlet and outlet opening is horn structure.The setting of bell-mouth structure of air facilitates water supply connector and water outlet connector
Into inlet and outlet.Water supply connector and water outlet connector end outer wall fixing sleeve are connected to rubber seal, guarantee that water route connects
Connect the sealing at place.
The silicon rubber heating panel moulding apparatus and moulding process can fast implement the combination of silicane rubber plate and heating core,
It is bonded in silicon rubber heating plate forming process without using adhesive, reduces the use of organic solvent, avoided
Harm of the solvent to human body and environment.Meanwhile it is secured using silicon rubber heating board structure made from the moulding process, it is not easy
Damage.
Detailed description of the invention
Fig. 1, the silicon rubber heating plate shaping machine structure schematic diagram;
Fig. 2, the base construction schematic diagram;
Fig. 3, the pedestal table top front view;
Fig. 4, the base interior structural schematic diagram;
Fig. 5, the lower profiled sheeting superstructure schematic diagram;
Fig. 6, the lower profiled sheeting substructure schematic diagram;
Fig. 7, the lower profiled sheeting schematic diagram of internal structure;
Fig. 8, the upper profiled sheeting structural schematic diagram;
Fig. 9, the pressure plate structure schematic diagram;
Figure 10, pressing plate lower table face structural schematic diagram;
Figure 11, the pressing plate schematic diagram of internal structure;
Figure 12, the pedestal and pressing plate attachment structure schematic diagram;
Reference signs list: 1, pedestal;2, pressing plate;3, lower profiled sheeting;4, upper profiled sheeting;5, support rod;6, control panel;
7, anode plug;8, cathode plug;9, water inlet;10, water outlet;11, cathode jack;12, positive jack;13, water outlet connector;
14, water supply connector;15, tube heater;16, circulation waterway;17, connecting pipeline;101, upper table face;102, mounting plate;
103, location hole;104, lower power supply slot;105, lower water route slot;106, maintenance door;107, transmission mechanism;108, hydraulic power
Equipment;109, cooling water circulating apparatus;110, power-supply device;111, water pipe;112, power supply line;201, support rod mounting portion;
202, mounting hole;203, upper power supply slot;204, upper water route slot;205, bolt hole;301, positioning column;302, lower power supply is inserted
Head;303, lower water route plug;401, mounting post;402, threaded hole;403, upper attaching plug;404, upper water route plug.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that following specific embodiments are only
For illustrating the present invention rather than limiting the scope of the invention.It should be noted that word " preceding " used in the following description,
" rear ", "left", "right", "up" and "down" refer to that the direction in attached drawing, word "inner" and "outside" refer respectively to direction or remote
Direction from geometric center of specific component.
A kind of silicon rubber as shown in Figure 1 heats panel moulding apparatus, including pedestal 1, pressing plate 2, lower profiled sheeting 3 and upper profiled sheeting
4.It is connected between pedestal 1 and pressing plate 2 by support rod 5, control panel 6 is provided on pedestal 1.
As shown in Figures 2 and 3, pedestal 1 is cube hollow structure, and 1 upper surface of pedestal is upper table face 101, upper work
It is provided with the mounting plate 102 of protrusion on table top 101, is provided with location hole 103, lower power supply slot 104 on mounting plate 102 and is lauched
Road slot 105, location hole 103 are provided with 4, are uniformly distributed around 102 edge of mounting plate, are provided with just in lower power supply slot 104
Pole plug 7 and cathode plug 8 are provided with water inlet 9 and water outlet 10 in lower water route slot 105.1 side of pedestal is provided with and can open
Open the maintenance door 106 of closing.1 upper table face 101 of pedestal is steel, and the generally steel sheet and bracket of pedestal 1 is spliced.
As shown in Fig. 9,10 and 11, pressing plate 2 is cube case type structures of steel upper opening, is provided with staggeredly in pressing plate 2
Partition formed network.2 lower surface of pressing plate is provided with 5 mounting portion of support rod for 5 upper end of connection support bar, under pressing plate 2
Surface is additionally provided with mounting hole 202, upper power supply slot 203 and upper water route slot 204, and mounting hole 202 is provided with 4, upper power supply
It is provided with anode plug 7 and cathode plug 8 in slot 203, is provided with water inlet 9 and water outlet 10 in upper water route slot 204.Peace
Dress hole 202 is truncated cone-shaped blind hole, and 202 bottom centre of mounting hole is provided with through-hole.
2 both ends of pressing plate pass through support rod mounting portion 201 respectively and connect two support rods 5, as shown in figure 4,5 lower end of support rod
It is protruded into inside pedestal 1 across upper table face 101.Pedestal 1 is internally provided with hydraulic power unit 108, transmission mechanism 107, cold
But water circulating apparatus 109 and power-supply device 110, hydraulic power unit 108 are connect with transmission mechanism 107, and transmission mechanism 107 connects
Support rod 5, anode plug 7 and cathode plug 8 connect power-supply device 110 by power supply line 112 in lower power supply slot 104, are lauched
Water inlet 9 and water outlet 10 pass through the cooling water circulating apparatus 109 of the connection of water pipe 111 in road slot 105.
As it can be seen in figures 5 and 6, lower profiled sheeting 3 is cast copper square plate, lower 3 upper surface of profiled sheeting is flat surface, and lower surface is set
It is equipped with positioning column 301, lower attaching plug 302 and lower water route plug 303, positioning column 301 and location hole 103 cooperate, positioning column 301
It is truncated cone-shaped structure with location hole 103.Lower attaching plug 302 cooperates with lower power supply slot 104, sets on lower attaching plug 302
It is equipped with positive jack 12 and cathode jack 11, lower water route plug 303 and lower water route slot 105 cooperate, set on lower water route plug 303
It is equipped with water supply connector 14 and water outlet connector 13.
As shown in figure 8, upper profiled sheeting 4 is cast copper square plate, upper 4 lower surface of profiled sheeting is flat surface, upper surface setting
There are mounting post 401, upper attaching plug 403 and upper water route plug 404, mounting post 401 and mounting hole 202 cooperate, and mounting post 401 is
Truncated cone-shaped structure, 401 upper end center of mounting post are provided with threaded hole 402.Upper attaching plug 403 cooperates with upper power supply slot 203,
Positive jack 12 and cathode jack 11 are provided on upper attaching plug 403, upper water route plug 404 cooperates with upper water route slot 204,
Water supply connector 14 and water outlet connector 13 are provided on upper water route plug 404.
Upper profiled sheeting 4 and 3 water supply connector 14 of lower profiled sheeting and 13 end outer wall fixing sleeve of water outlet connector are connected to rubber seal
Circle.
As shown in fig. 7, being provided with tube heater 15 and circulation waterway 16 in upper profiled sheeting 4 and lower profiled sheeting 3, tubular type adds
Hot device 15 is interspersed with circulation waterway 16, and closer to the surface of the smooth side of upper and lower profiled sheeting, tubular type adds tube heater 15
Hot 15 anode of device is unified to connect positive jack 12, and cathode uniformly connects cathode jack 11.16 both ends of circulation waterway be separately connected into
Water swivel 14 and water outlet connector 13.
As shown in figure 12, it is provided with connecting pipeline 17 between pressing plate 2 and pedestal 1, is provided with power supply line in connecting pipeline 17
112 and water pipe 111, for anode plug 7, the cathode in the upper power supply slot 203 and upper water route slot 204 on pressing plate 2 to be inserted
First 8, water supply connector 14 and water outlet connector 13 are connected to the power-supply device 110 in pedestal 1 and cooling water circulating apparatus 109.Pedestal 1
On be additionally provided with control panel 6, equipment in control circuit and pedestal 1 is provided in control panel 6 and is electrically connected.
As shown in figures 4 and 11, water inlet 9 and 10 opening of water outlet are horn structure.
Panel moulding apparatus is heated using above-mentioned silicon rubber, a kind of silicon rubber heating plate moulding process is provided, is implemented as follows
Example:
Embodiment 1
A kind of silicon rubber heating plate moulding process, includes the following steps:
A: requiring according to heating plate first, carries out the preparation of material;
B: lower profiled sheeting 3 is placed on mounting plate 102, and positioning column 301 is inserted into location hole 103, lower attaching plug 302
It is inserted into lower power supply slot 104, lower water route plug 303 is inserted into lower water route slot 105;Upper 4 mounting post 401 of profiled sheeting is inserted into
In mounting hole 202, upper attaching plug 403 is inserted into upper power supply slot 203, and upper water route plug 404 is inserted into upper water route slot 204
It is interior, 202 bottom through-hole of mounting hole is passed through using bolt and screws in 401 upper screwed hole 402 of mounting post, realizes fastening;Anode plug 7
Be inserted into respectively with cathode plug 8 in positive jack 12 and cathode jack 11, water supply connector 14 and water outlet connector 13 be inserted into respectively into
In the mouth of a river 9 and water outlet 10;
C: release agent is sprayed in upper profiled sheeting 4 and lower 3 surface of profiled sheeting;
D: silicane rubber plate tiling is placed on lower 3 upper surface of profiled sheeting, is added what is be woven by glass fibre and heater strip
Hot core is laid in above silicane rubber plate, and tile above heating core one layer of silicane rubber plate again later;
E: starting molding machine, pressing plate 2 push, and upper profiled sheeting 4 contacts the silicane rubber plate above heating core, keep under pressing plate 2
Pressure pressure is 100N;
F: startup power supply equipment 110, tube heater 15 work, and are maintained at 150 °C of lower 3min;
G: closing power-supply device 110, starts cooling water circulating apparatus 109, keeps 1min;
H: cooling water circulating apparatus 109 is closed, pressing plate 2 is lifted, takes out the silicane rubber plate and heating core of forming;
I: being arranged power pack on the silicane rubber plate of side, and heating core positive and negative anodes are connected by positive and negative anodes in wiring and power pack
It connects, later connect power outlet by spot welding with positive and negative anodes in power pack, and access temperature controller in circuit;
J: silicon rubber heating plate is obtained.
Embodiment 2
A kind of silicon rubber heating plate moulding process, includes the following steps:
A: requiring according to heating plate first, carries out the preparation of material;
B: lower profiled sheeting 3 is placed on mounting plate 102, and positioning column 301 is inserted into location hole 103, lower attaching plug 302
It is inserted into lower power supply slot 104, lower water route plug 303 is inserted into lower water route slot 105;Upper 4 mounting post 401 of profiled sheeting is inserted into
In mounting hole 202, upper attaching plug 403 is inserted into upper power supply slot 203, and upper water route plug 404 is inserted into upper water route slot 204
It is interior, 202 bottom through-hole of mounting hole is passed through using bolt and screws in 401 upper screwed hole 402 of mounting post, realizes fastening;Anode plug 7
Be inserted into respectively with cathode plug 8 in positive jack 12 and cathode jack 11, water supply connector 14 and water outlet connector 13 be inserted into respectively into
In the mouth of a river 9 and water outlet 10;
C: release agent is sprayed in upper profiled sheeting 4 and lower 3 surface of profiled sheeting;
D: silicane rubber plate tiling is placed on lower 3 upper surface of profiled sheeting, is added what is be woven by glass fibre and heater strip
Hot core is laid in above silicane rubber plate, and tile above heating core one layer of silicane rubber plate again later;
E: starting molding machine, lower platen 2 push, and upper profiled sheeting 4 contacts the silicane rubber plate above heating core, keep pressing plate 2
Down force pressure is 125N;
F: startup power supply equipment 110, tube heater 15 work, and are maintained at 165 °C of lower 2.5min;
G: closing power-supply device 110, starts cooling water circulating apparatus 109, keeps 1min;
H: cooling water circulating apparatus 109 is closed, pressing plate 2 is lifted, takes out the silicane rubber plate and heating core of forming;
I: being arranged power pack on the silicane rubber plate of side, and heating core positive and negative anodes are connected by positive and negative anodes in wiring and power pack
It connects, later connect power outlet by spot welding with positive and negative anodes in power pack, and access temperature controller in circuit;
J: silicon rubber heating plate is obtained.
Embodiment 3
A kind of silicon rubber heating plate moulding process, includes the following steps:
A: requiring according to heating plate first, carries out the preparation of material;
B: lower profiled sheeting 3 is placed on mounting plate 102, and positioning column 301 is inserted into location hole 103, lower attaching plug 302
It is inserted into lower power supply slot 104, lower water route plug 303 is inserted into lower water route slot 105;Upper 4 mounting post 401 of profiled sheeting is inserted into
In mounting hole 202, upper attaching plug 403 is inserted into upper power supply slot 203, and upper water route plug 404 is inserted into upper water route slot 204
It is interior, 202 bottom through-hole of mounting hole is passed through using bolt and screws in 401 upper screwed hole 402 of mounting post, realizes fastening;Anode plug 7
Be inserted into respectively with cathode plug 8 in positive jack 12 and cathode jack 11, water supply connector 14 and water outlet connector 13 be inserted into respectively into
In the mouth of a river 9 and water outlet 10;
C: release agent is sprayed in upper profiled sheeting 4 and lower 3 surface of profiled sheeting;
D: silicane rubber plate tiling is placed on lower 3 upper surface of profiled sheeting, is added what is be woven by glass fibre and heater strip
Hot core is laid in above silicane rubber plate, and tile above heating core one layer of silicane rubber plate again later;
E: starting molding machine, lower platen 2 push, and upper profiled sheeting 4 contacts the silicane rubber plate above heating core, keep pressing plate 2
Down force pressure is 150N;
F: startup power supply equipment 110, tube heater 15 work, and are maintained at 180 °C of lower 2min;
G: closing power-supply device 110, starts cooling water circulating apparatus 109, keeps 1min;
H: cooling water circulating apparatus 109 is closed, pressing plate 2 is lifted, takes out the silicane rubber plate and heating core of forming;
I: being arranged power pack on the silicane rubber plate of side, and heating core positive and negative anodes are connected by positive and negative anodes in wiring and power pack
It connects, later connect power outlet by spot welding with positive and negative anodes in power pack, and access temperature controller in circuit;
J: silicon rubber heating plate is obtained.
The technical means disclosed in the embodiments of the present invention is not limited only to technological means disclosed in above embodiment, further includes
Technical solution consisting of any combination of the above technical features.
Claims (8)
1. a kind of silicon rubber heats panel moulding apparatus, which is characterized in that including pedestal (1), pressing plate (2), lower profiled sheeting (3) He Shangcheng
Template (4), the pedestal (1) are cube hollow structure, and pedestal (1) upper surface is upper table face (101), the upper work
It is provided with the mounting plate (102) of protrusion on table top (101), is provided with location hole (103), lower power supply on the mounting plate (102)
Slot (104) and lower water route slot (105), the location hole (103) are uniform around mounting plate (102) edge at least provided with 4
Distribution, the lower power supply slot (104) is interior to be provided with anode plug (7) and cathode plug (8), the lower water route slot (105)
Inside it is provided with water inlet (9) and water outlet (10);The pressing plate (2) is cube structure, and pressing plate (2) both ends are respectively arranged with two
A support rod (5), support rod (5) lower end pass through upper table face (101) and protrude into pedestal (1) inside, set inside the pedestal (1)
It is equipped with hydraulic power unit (108), transmission mechanism (107), cooling water circulating apparatus (109) and power-supply device (110), the liquid
Pressure power equipment (108) is connect with transmission mechanism (107), transmission mechanism (107) connection support bar (5), the lower power supply slot
(104) by power supply line (112) connection power-supply device (110), the lower water route is inserted for interior anode plug (7) and cathode plug (8)
Slot (105) interior water inlet (9) and water outlet (10) are cooling water circulating apparatus (109) by water pipe (111) connection;The pressing plate
(2) lower surface is provided with support rod mounting portion (201) for connection support bar (5) upper end, and pressing plate (2) lower surface is additionally provided with peace
It is described at least provided with 4 to fill hole (202), upper power supply slot (203) and upper water route slot (204), the mounting hole (202)
Is provided with anode plug (7) and cathode plug (8) in upper power supply slot (203), the upper water route slot (204) is interior be provided with into
The mouth of a river (9) and water outlet (10);The lower profiled sheeting (3) is square plate, and lower profiled sheeting (3) upper surface is flat surface, following table
Face is provided with positioning column (301), lower attaching plug (302) and lower water route plug (303), the positioning column (301) and location hole
(103) cooperate, the lower attaching plug (302) and lower power supply slot (104) cooperate, and are provided with just on lower attaching plug (302)
Pole jack (12) and cathode jack (11), the lower water route plug (303) and lower water route slot (105) cooperate, lower water route plug
(303) water supply connector (14) and water outlet connector (13) are provided on;The upper profiled sheeting (4) is square plate, under upper profiled sheeting (4)
Surface is flat surface, and upper surface is provided with mounting post (401), upper attaching plug (403) and upper water route plug (404), described
Mounting post (401) and mounting hole (202) cooperate, and the upper attaching plug (403) and upper power supply slot (203) cooperate, upper power supply
Positive jack (12) and cathode jack (11), the upper water route plug (404) and upper water route slot are provided on plug (403)
(204) cooperate, be provided with water supply connector (14) and water outlet connector (13) on upper water route plug (404);The upper profiled sheeting (4) and
Tube heater (15) and circulation waterway (16), the tube heater (15) and circulation waterway are provided in lower profiled sheeting (3)
(16) it is interspersed, surface of the tube heater (15) closer to the smooth side of upper and lower profiled sheeting, the tube heater (15)
Anode is unified to connect positive jack (12), and cathode uniformly connects cathode jack (11), and circulation waterway (16) both ends connect respectively
Tap into water swivel (14) and water outlet connector (13);It is provided with connecting pipeline (17), connects between the pressing plate (2) and pedestal (1)
It is provided with power supply line (112) and water pipe (111) in pipeline (17), is used for upper power supply slot (203) He Shangshui on pressing plate (2)
Anode plug (7), cathode plug (8), water supply connector (14) and water outlet connector (13) in road slot (204) are connected to pedestal
(1) power-supply device (110) in and cooling water circulating apparatus (109), is additionally provided with control panel (6) on the pedestal (1), controls
It is provided with control circuit in panel (6) processed and pedestal (1) interior equipment is electrically connected.
2. a kind of silicon rubber according to claim 1 heats panel moulding apparatus, it is characterised in that: pedestal (1) side is set
Be equipped with can open and close maintenance door (106).
3. a kind of silicon rubber according to claim 2 heats panel moulding apparatus, it is characterised in that: the positioning column (301) and
Location hole (103) is truncated cone-shaped structure.
4. a kind of silicon rubber according to claim 3 heats panel moulding apparatus, it is characterised in that: the pressing plate (2) is top
Cube case type structures of opening, pressing plate (2) is interior to be provided with staggered partition formation network.
5. a kind of silicon rubber according to claim 4 heats panel moulding apparatus, it is characterised in that: the mounting post (401) is
Truncated cone-shaped structure, mounting post (401) upper end center are provided with threaded hole (402), and the mounting hole (202) is truncated cone-shaped blind hole,
Mounting hole (202) bottom centre is provided with through-hole.
6. a kind of silicon rubber according to claim 5 heats panel moulding apparatus, it is characterised in that: the pressing plate (2) is steel,
Pedestal (1) the upper table face (101) is steel, and the upper profiled sheeting (4) and lower profiled sheeting (3) material are cast copper.
7. a kind of silicon rubber according to claim 6 heats panel moulding apparatus, it is characterised in that: the water inlet (9) and out
The mouth of a river (10) opening is horn structure, and the water supply connector (14) and water outlet connector (13) end outer wall fixing sleeve are connected to rubber
Sealing ring.
8. a kind of silicon rubber heating plate moulding process, which comprises the steps of:
A: requiring according to heating plate first, carries out the preparation of material;
B: lower profiled sheeting (3) is placed on mounting plate (102), and positioning column (301) is inserted into location hole (103), and lower power supply is inserted
Head (302) is inserted into lower power supply slot (104), and lower water route plug (303) is inserted into lower water route slot (105);By upper profiled sheeting
(4) in mounting post (401) insertion mounting hole (202), in upper attaching plug (403) insertion in power supply slot (203), upper water route is inserted
In head (404) insertion in water route slot (204), mounting hole (202) bottom through-hole is passed through using bolt and screws in mounting post (401)
Upper screwed hole (402) realizes fastening;Anode plug (7) and cathode plug (8) are inserted into positive jack (12) and cathode jack respectively
(11) in, water supply connector (14) and water outlet connector (13) are inserted into water inlet (9) and water outlet (10) respectively;
C: release agent is sprayed in upper profiled sheeting (4) and lower profiled sheeting (3) surface;
D: silicane rubber plate tiling is placed on lower profiled sheeting (3) upper surface, the heating that will be woven by glass fibre and heater strip
Core is laid in above silicane rubber plate, and tile above heating core one layer of silicane rubber plate again later;
E: starting molding machine, pressing plate (2) push, and the silicane rubber plate above upper profiled sheeting (4) contact heating core is kept pressing plate (2)
Down force pressure is 100-150N;
F: startup power supply equipment (110), tube heater (15) work are maintained at 150-180 °C of lower 2-3min;
G: closing power-supply device (110), starts cooling water circulating apparatus (109), keeps 1min;
H: cooling water circulating apparatus (109) are closed, pressing plate (2) is lifted, takes out the silicane rubber plate and heating core of forming;
I: being arranged power pack on the silicane rubber plate of side, and heating core positive and negative anodes are connected by wiring with positive and negative anodes in power pack,
Power outlet is connect with positive and negative anodes in power pack by spot welding later, and accesses temperature controller in circuit;
J: silicon rubber heating plate is obtained.
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JP2005228546A (en) * | 2004-02-12 | 2005-08-25 | Matsushita Electric Ind Co Ltd | Heating element |
CN104742292A (en) * | 2006-07-18 | 2015-07-01 | 山内株式会社 | Cushioning material for heat press and method for producing the same |
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