A kind of full-automatic LED lamp string equipment production line
Technical field
The present invention relates to LED light string production technical field, specially a kind of full-automatic LED lamp string equipment production line.
Background technique
LED light string is that LED lamp bead, resistance wire and electric wire are carrying out welding of getting lines crossed, it is allowed to form a complete LED light string,
With this come meet daily life especially red-letter day when use demand.LED light string production equipment on the market still cannot at present
Meet client, although its technically some update, belongs to small-sized offline stand-alone device, equipment and technology updates not substantive
Equipment is overturned, the production production capacity of equipment is still low, and mobility is low, and the machine maintenance time is long, high labor cost, same in production in this way
When money product, a large amount of small-sized offline stand-alone device is needed, the manpower of enterprise and the investment of financial resources are increased.
For this reason, it may be necessary to set about from LED light string production equipment, subversive innovation is carried out to existing technology, then designing
A kind of full-automatic LED lamp string equipment production line is very necessary.
Summary of the invention
The purpose of the present invention is to provide a kind of full-automatic LED lamp string equipment production lines, have high production efficiency, reduce
Cost of labor, and can full-automatic production LED light string the advantages of, solve the problems, such as that above-mentioned technical background is proposed.
To achieve the above object, the invention provides the following technical scheme: a kind of full-automatic LED lamp string equipment production line, packet
Include jig elevator station, the online station of the first lamp string, the online station of the second lamp string, the online station of third lamp string, lamp string wire stripping
Station, lamp string twist thread station, lamp string scolding tin station, wear gum cover station, lower process docking station and jig flow channel component, institute automatically
The quantity for stating jig elevator station is two, and the both ends of jig flow channel component are arranged in two jig elevator station,
The online station of the first lamp string, the online station of the second lamp string, the online work of third lamp string are disposed on the jig flow channel component
Stand, lamp string wire stripping station, lamp string twist thread station, lamp string scolding tin station, automatically wear gum cover station and lower process docking station, it is described
Jig flow channel component is made of multiple jig mould groups, and each jig mould group includes sliding slot, pushing block and circulation jig driving
Motor, circulation jig is provided on the sliding slot, and the circulation jig driving motor drives pushing block toward the end of jig flow channel component
End motion, the pushing block drive the circulation jig in sliding slot pass sequentially through the online station of the first lamp string, the online station of the second lamp string,
The online station of third lamp string, lamp string wire stripping station, lamp string are twisted thread station, lamp string scolding tin station and wears gum cover station and is entering automatically
Lower process docking station completes corresponding processing.
Preferably, the jig elevator station includes head sprocket, promotes motor and accessary sprocket wheel, and the promotion motor drives
Dynamic head sprocket rotation, the head sprocket are rotated by chain-driving accessary sprocket wheel, and fixture, the fixture top are provided on the chain
Portion is provided with lower air cylinder.
Preferably, the online station of the first lamp string includes front end unwrapping wire group, send short-term jig group, tangent line group and end
Wire pressing block, the front end unwrapping wire group for place tie wire rods, and front end unwrapping wire group is connect with short-term jig group is sent, it is described send it is short
The wire rod placed in the unwrapping wire group of front end is transmitted on the circulation jig of the online station bottom setting of the first lamp string by line jig group, institute
It states end wire pressing block to press the front end of wire rod, the tangent line group cuts the wire rod on circulation jig.
Preferably, the tangent line group includes cutting knife cylinder, wire stripping jig and cutter, and the cutting knife cylinder and cutter connect
It connects, and cutter is driven to cut wire rod, the side of the cutting knife cylinder is provided with wire stripping lower air cylinder, and the wire stripping pushes
Cylinder drives wire stripping jig to push, and wire stripping side push cylinder is provided on the wire stripping jig, and wire stripping side push cylinder pushes stripping
The direction movement that line jig advances toward circulation jig, deforms wire rod staggeredly.
Preferably, the online station of third lamp string includes sending long line mechanical described in two there are two long line manipulator is sent
Hand is distributed in the two sides of jig flow channel component, each described that long line manipulator bottom is sent to be correspondingly arranged on one long line die cutter
Part.
Preferably, the lamp string wire stripping station includes that there are two wire stripping component and first wire pressing block, first pressures
Line block is arranged between two wire stripping components, and the wire stripping component includes knife drive motor and blade, the number of the blade
Amount is two, and two blades are zigzag, and forming V-shape is staggered, and the knife drive motor is driven by connecting rod
Two blades carry out wire stripping to wire rod.
Preferably, lamp string station of twisting thread includes the second briquetting and twisting machine, and second briquetting is for pushing down line
Material, the twisting machine force together to the two wires twirl in circulation jig.
Preferably, the quantity of the lamp string scolding tin station is two, and two lamp string scolding tin station are with jig each runner group
The central axes of part are symmetrical, and each lamp string scolding tin station includes lamp bead loading plate and discoid workbench, described
Lamp bead feeding end is disposed on workbench, lamp base initially smooths end, the discharge of tester, lamp bead direction switcher, defective products
Device, lamp base press from both sides flat machine, the first lamp base cutting machine, the second lamp base cutting machine, first time solder machine, resistance feeder and electric resistance welding
It picks, the discoid workbench is fed to lamp bead feeding end.
Preferably, the gum cover station of wearing automatically is to wear gum cover machine automatically, and the lower process docking station is finished product rewinding
Platform or the reserved station for docking subsequent processing.
Preferably, the wire rod is being got lines crossed for LED light.
Compared with prior art, beneficial effects of the present invention are as follows:
The present invention passes sequentially through the online work of the first lamp string by the way that circulation jig, the circulation jig are arranged on jig flow channel component
Stand, the online station of the second lamp string, the online station of third lamp string, lamp string wire stripping station, lamp string twist thread station, lamp string scolding tin station,
Automatically gum cover station and lower process docking station are worn, cooperate operating between each station, forms the full-automatic of a circulation
LED light string production line, reduces production cost, improves production efficiency.
Detailed description of the invention
Fig. 1 is top view of the invention;
Fig. 2 is the assembling figure of jig elevator station and jig flow channel component of the present invention;
Fig. 3 is the structure chart of jig mould group of the present invention;
Fig. 4 is the structure chart of jig elevator station of the present invention;
Fig. 5 is the structure chart of the online station of the first lamp string of the invention;
Fig. 6 is the structure chart of tangent line group of the present invention;
Fig. 7 is the structure chart of the online station of third lamp string of the present invention;
Fig. 8 is the structure chart of lamp string wire stripping station of the present invention;
Fig. 9 is the structure chart of wire stripping component of the present invention;
Figure 10 is that lamp string of the present invention is twisted thread the structure chart of station;
Figure 11 is the structure chart of lamp string scolding tin station of the present invention;
Figure 12 is the motion profile figure of present invention circulation jig.
Appended drawing reference and title in figure is as follows:
1, jig elevator station;2, the online station of the first lamp string;3, the online station of the second lamp string;4, the online work of third lamp string
It stands;5, lamp string wire stripping station;6, lamp string is twisted thread station;7, lamp string scolding tin station;8, gum cover station is worn automatically;9, lower process docking
Station;10, jig flow channel component;11, sliding slot;12, jig is recycled;13, pushing block;14, jig driving motor is recycled;15, jig
Mould group;16, head sprocket;17, chain;18, motor is promoted;19, lower air cylinder;20, fixture;21, accessary sprocket wheel;22, front end unwrapping wire
Group;23, short-term jig group is sent;24, tangent line group;25, end wire pressing block;26, long line manipulator is sent;27, long line is die cut knife;
28, the first wire pressing block;29, wire stripping component;30, knife drive motor;31, blade;32, connecting rod;33, workbench;34, cutter
Cylinder;35, wire stripping lower air cylinder;36, wire stripping jig;37, wire stripping side push cylinder;38, cutter;39, lamp bead loading plate;40, lamp
Pearl feeding end;41, lamp base initially smooths end;42, tester;43, lamp bead direction switcher;44, defective products discharger;45,
Lamp base presss from both sides flat machine;46, the first lamp base cutting machine;47, the second lamp base cutting machine;48, first time solder machine;49, resistance feeder;
50, resistance welding machine;51, the second briquetting;52, twisting machine.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
It please refers to Fig.1 to Fig.3, a kind of embodiment provided by the invention: a kind of full-automatic LED lamp string equipment production line, packet
Include the online station 2 of jig elevator station 1, the first lamp string, the online station 3 of the second lamp string, the online station 4 of third lamp string, lamp string
Wire stripping station 5, lamp string twist thread station 6, lamp string scolding tin station 7, wear gum cover station 8, lower process docking station 9 and jig stream automatically
Road component 10, the quantity of the jig elevator station 1 are two, and two jig elevator station 1 are arranged in jig stream
The both ends of road component 10 are disposed with the online station 2 of the first lamp string, the online work of the second lamp string on the jig flow channel component 10
The online station 4 of 3, third lamp string of standing, lamp string wire stripping station 5, lamp string twist thread station 6, lamp string scolding tin station 7, wear gum cover work automatically
It stands 8 and lower process docking station 9, the jig flow channel component 10 is made of multiple jig mould groups 15, each jig mould group
15 include sliding slot 11, pushing block 13 and circulation jig driving motor 14, and circulation jig 12 is provided on the sliding slot 11, described to follow
Ring jig driving motor 14 drives end movement of the pushing block 13 toward jig flow channel component 10, the circulation jig driving motor 14
It can be linear drive motor, servo drive motor and stepper drive motors, the present embodiment is watched using servo drive motor
The uninterrupted cycle operation of circulation jig 12 on jig flow channel component 10 can be made by taking driving motor, and the pushing block 13 drives sliding slot
Circulation jig 12 in 11 passes sequentially through the online station 2 of the first lamp string, the online station 3 of the second lamp string, the online station of third lamp string
4, lamp string wire stripping station 5, lamp string twist thread station 6, lamp string scolding tin station 7 and automatically wear gum cover station 8 under entrance process dock
Station 9 is completed to process accordingly.
It should be noted that jig flow channel component 10 is provided with two in the present embodiment, two jig flow channel components 10
It is arranged in parallel, is fixedly connected with the jig elevator station 1 at its both ends, and form a closed circulation loop, recycle jig
12 be dentalation, and the distance of two adjacent teeth is identical as the processed diameter of wire rod.
Fig. 4 is the structure chart of jig elevator station of the present invention, in figure, jig elevator station 1 include head sprocket 16,
Motor 18 and accessary sprocket wheel 21 are promoted, the promotion motor 18 drives head sprocket 16 to rotate, and the head sprocket 16 passes through 17 band of chain
Dynamic accessary sprocket wheel 21 rotates, and is provided with fixture 20 on the chain 17, lower air cylinder 19 is provided at the top of the fixture 20, works
When, the fixture 20 in the jig elevator station 1 of 10 front end of jig flow channel component will be close to one, ground jig flow channel component 10
On the clamping of circulation jig 12 on the jig flow channel component 10 of one, ground;The jig of 10 end of jig flow channel component is promoted
The work of machine station 1 and front end is on the contrary, be not described herein.
In Fig. 5, the online station 2 of the first lamp string for shearing short-term for the first time comprising has front end unwrapping wire group 22, send short-term
Jig group 23, tangent line group 24 and end wire pressing block 25, the front end unwrapping wire group 22 is for placing more bundle wire rods, and front end unwrapping wire group
22 connect with short-term jig group 23 is sent, described to send short-term jig group 23 that the wire rod placed in front end unwrapping wire group 22 is transmitted to first
On the circulation jig 12 of online 2 bottom of the station setting of lamp string, the end wire pressing block 25 presses the front end of wire rod, described
Wire rod on 24 pairs of tangent line group circulation jigs 12 is cut.
In Fig. 6, tangent line group 24 includes cutting knife cylinder 34, wire stripping jig 36 and cutter 38, the cutting knife cylinder 34 with cut
Knife 38 connects, and cutter 38 is driven to cut wire rod, and the side of the cutting knife cylinder 34 is provided with wire stripping lower air cylinder 35,
The wire stripping lower air cylinder 35 drives wire stripping jig 36 to push, and is provided with wire stripping side push cylinder 37, institute on the wire stripping jig 36
The direction movement that wire stripping side push cylinder 37 pushes wire stripping jig 36 to advance toward circulation jig 12 is stated, deforms wire rod staggeredly.
It should be noted that the online station 3 of the second lamp string shears short-term for second, structure and the first lamp string are online
The structure of station 2 is identical, the difference is that wire stripping side push cylinder 37 pushes wire stripping jig 36 toward the side away from the circulation advance of jig 12
To movement, deform the wire rod sheared for the first time and the wire rod of second of shearing staggeredly.
In Fig. 7, the online station 4 of third lamp string is for cutting long line, including there are two sending long line manipulator 26, described in two
Send long line manipulator 26 symmetrical with the central axes of jig flow channel component 10, it is each described to send long 26 bottom of line manipulator corresponding
It is provided with one long line cross cutting knife 27, the long line cross cutting knife 27 is for cutting long line.
For Fig. 8 into Fig. 9, lamp string wire stripping station 5 removes the insulator at wire rod both ends for dialling comprising there are two wire stripping components
29 and first wire pressing block 28, first wire pressing block 28 is arranged between two wire stripping components 29, the wire stripping component 29
It include knife drive motor 30 and blade 31, the quantity of the blade 31 is two, and two blades 31 are zigzag, and
Forming V-shape is staggered, and the knife drive motor 30 drives two blades 31 to carry out wire stripping to wire rod by connecting rod 32.
In Figure 10, lamp string station 6 of twisting thread includes the second briquetting 51 and twisting machine 52, and second briquetting 51 is for pushing down
Wire rod, 52 pairs of the twisting machine two wires twirls recycled in jigs 12 force together, and form it into a parallel circuit.
In Figure 11, the quantity of lamp string scolding tin station 7 is two, and two lamp string scolding tin station 7 are with jig flow channel component
10 central axes are symmetrical, and each lamp string scolding tin station 7 includes lamp bead loading plate 39 and discoid workbench 33,
Lamp bead feeding end 40 is disposed on the workbench 33, lamp base initially smooths end 41, the tester 42 of detection lamp bead, lamp bead
Direction switcher 43, defective products discharger 44, lamp base press from both sides flat machine 45, the first lamp base cutting machine 46, the second lamp base cutting machine 47,
First time solder machine 48, resistance feeder 49 and resistance welding machine 50, the discoid workbench 33 give lamp bead feeding end 40
It is fed, the workbench 33 in two lamp string scolding tin station 7 rotates contrary.
You need to add is that wearing gum cover station 8 automatically is to wear gum cover machine automatically, effect is to the LED light string processed
Gum cover is put on, lower process docking station 9 is the reserved station of finished product material receiving desk or docking subsequent processing, in the present embodiment,
Lower process docking station 9 is the reserved station of subsequent processing, for installing other station additional.
The above-mentioned wire rod being previously mentioned is being got lines crossed for LED light.
Figure 12 is the motion profile figure of present invention circulation jig, and in figure, empty circulation jig 12 successively passes through the first lamp string
The online station 3 of online station 2, the second lamp string, the online station 4 of third lamp string, lamp string wire stripping station 5, lamp string are twisted thread station 6, lamp
Series welding tin station 7 and the automatic process under entrance of gum cover station 8 of wearing dock station 9, manually collect at lower process docking station 9
Empty circulation jig 12 is promoted and is declined by finished product, two jig elevator station 1, allows to recycle jig 12 in two jigs
Shuttling movement on flow channel component 10.
The present embodiment at work, when empty circulation jig 12 enters the online station 2 of the first lamp string, in the first lamp string
Line station 2 completes the cutting of first time short-term under the cooperation of each component, and short-term is pressed between two teeth of circulation jig 12;
When recycling jig 12 and entering the online station 3 of the second lamp string, short-term is cut again, and will be in the short-term and circulation jig 12
Short-term is pressed together, and wire stripping side push cylinder 37 pushes 36 back and forth movement of wire stripping jig, makes to recycle two short-terms in jig 12
Staggeredly deform;Then circulation jig 12 enters the online station 4 of third lamp string, which places long line for shearing long line
Short-term both ends on circulation jig 12;The both ends of wire rod in 5 pairs of lamp string wire stripping station circulation jigs 12 carry out wire stripping removal
Insulator;When circulation jig 12 twists thread station 6 into lamp string, twisting machine 52 twists the both ends of adjacent two wires and is pressed in one
It rises;The LED lamp bead in two lamp string scolding tin station 7 successively passes through lamp bead feeding end 40 simultaneously, lamp base initially smooths end 41, detection
Tester 42, lamp bead direction switcher 43, defective products discharger 44, the lamp base of lamp bead press from both sides flat machine 45, the first lamp base cutting machine
46, the second lamp base cutting machine 47, first time solder machine 48 and resistance feeder 49 after upper complete resistance, reach resistance welding machine 50,
Resistance welding machine 50 is by the lamp bead of upper complete resistance together with the coarctate soldering wires of twirl;When circulation jig 12 enters certainly
It is dynamic when wearing gum cover station 8, gum cover machine is worn automatically, and gum cover is put on to LED light string;Circulation jig 12 enters lower process docking work later
It stands 9, manually collects finished product, empty circulation jig 12 arrives the jig elevator station 1 of end, forms the full-automatic of a circulation
LED light string production line.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.