CN109178491B - Bag feeding module, bag feeding control method and film coating equipment - Google Patents

Bag feeding module, bag feeding control method and film coating equipment Download PDF

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Publication number
CN109178491B
CN109178491B CN201811075138.2A CN201811075138A CN109178491B CN 109178491 B CN109178491 B CN 109178491B CN 201811075138 A CN201811075138 A CN 201811075138A CN 109178491 B CN109178491 B CN 109178491B
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China
Prior art keywords
bag
film
assembly
opening
bag opening
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Active
Application number
CN201811075138.2A
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Chinese (zh)
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CN109178491A (en
Inventor
王勇军
杨涛富
罗永民
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Shenzhen Strong Technology Co Ltd
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Shenzhen Strong Technology Co Ltd
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Priority to CN201811075138.2A priority Critical patent/CN109178491B/en
Publication of CN109178491A publication Critical patent/CN109178491A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • B65B61/10Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using heated wires or cutters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/20Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12Feeding webs from rolls
    • B65B41/16Feeding webs from rolls by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/34Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
    • B65B43/36Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure applied pneumatically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B47/00Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/14Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
    • B65B51/146Closing bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B53/00Shrinking wrappers, containers, or container covers during or after packaging
    • B65B53/02Shrinking wrappers, containers, or container covers during or after packaging by heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/28Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

The invention provides a bag feeding module, a bag feeding control method and a film wrapping device, which comprise a bag feeding platform for placing film bags, a bag opening assembly and a material pushing assembly; the bag opening assembly comprises a bag opening frame, a bag opening rod arranged on the bag opening frame, a bag opening sheet and a film bag clamping assembly arranged on the bag opening rod, and a bag opening power assembly, the bag opening sheet extends into an opening of the film bag under the driving of the bag opening power assembly, the film bag clamping assembly is matched with the bag opening sheet to respectively clamp upper and lower diaphragms of the film bag, and the bag opening rod drives the bag opening sheet and the film bag clamping assembly to move so as to open the opening of the film bag; the material pushing assembly comprises a material pushing guide rail, a material pushing main body arranged on the material pushing guide rail, a material pushing rod arranged on the material pushing main body and facing the bag entering platform, and a material pushing power assembly. The invention can improve the efficiency and the coating quality.

Description

Bag feeding module, bag feeding control method and film coating equipment
Technical Field
The invention relates to the field of material coating, in particular to coating equipment, a bag feeding module used by the coating equipment and a bag feeding control method.
Background
At present, a layer of protective film is coated on a plurality of products before being marketed, for example, the current electronic communication equipment is packaged into a packaging box before being marketed, and then is coated with a layer of protective film, however, many processes of the current coating need to be carried out manually, the current coating equipment can only realize semi-automatic operation, so that the problems that the current coating is low in general working efficiency, consumes time and materials, is not firm in sealing and not attractive and the like are caused, and the current coating equipment is not high in universality and cannot adapt to coating of products with different sizes and shapes.
For example, a set of fully-automatic bag feeding module and a bag feeding control method are not provided in the existing coating equipment, which greatly affects the coating efficiency and causes the problems of inconsistent coating quality of batch coated products, unattractive sealing and the like.
Disclosure of Invention
In view of the above, it is desirable to provide a bag feeding module, a bag feeding control method and a bag wrapping apparatus, which solve the above problems.
On one hand, the invention provides a bag feeding module which comprises a bag feeding platform, a bag opening assembly and a material pushing assembly, wherein the bag feeding platform is used for placing a film bag, and the opening of the film bag faces to the rear end of the bag feeding platform; the bag opening assembly and the material pushing assembly are respectively arranged on two sides of the rear end of the bag feeding platform; the bag opening assembly comprises a bag opening sheet, a film bag clamping assembly, a bag opening rod, a bag opening frame and a bag opening power assembly used for driving the bag opening sheet, the film bag clamping assembly, the bag opening rod and the bag opening frame; the material pushing assembly comprises a material pushing guide rail, a material pushing main body arranged on the material pushing guide rail, a material pushing rod arranged on the material pushing main body and facing the bag entering platform, and a material pushing power assembly for driving the material pushing main body and the material pushing rod, wherein the material pushing main body drives the material pushing rod to move on the material pushing guide rail towards the bag entering platform under the driving of the material pushing power assembly, and materials to be coated, which are placed corresponding to the opening of the film bag, are pushed into the film bag.
On the other hand, the bag entering control method is also provided, and comprises the following steps: starting a film pulling assembly and controlling the film pulling assembly to pull out a section of film material to a bag inlet platform, wherein the film material comprises an upper film sheet and a lower film sheet, and the upper film sheet and the lower film sheet are connected with one side edge of the film material at the front end of the film material; starting a bag opening assembly and controlling a bag opening sheet of the bag opening assembly to extend between an upper membrane and a lower membrane; controlling the film drawing assembly to return to the initial position; starting and controlling a bag-making assembly to thermally cut the rear end of the film material to form a film bag with an opening at one side; a film bag clamping assembly of the bag opening assembly is controlled to be matched with the bag opening sheet to clamp the upper and lower diaphragms of the film bag; controlling a bag opening rod of the bag opening assembly to move so as to drive the bag opening sheet and the film bag clamping assembly to move to a preset position so as to open the opening of the film bag; conveying a material to be coated to a position close to the opening of the film bag; and starting and controlling a material pushing assembly to push the material into the film bag.
In another aspect, the bag filling module comprises a bag filling module body and a bag filling module body.
According to the bag feeding module, the bag feeding control method and the bag wrapping equipment, the bag feeding process of materials is automatically controlled, the bag wrapping efficiency and the bag wrapping quality can be improved, and the bag wrapping module, the bag feeding control method and the bag wrapping equipment can be used for wrapping materials with different sizes and shapes.
Drawings
FIG. 1 is a schematic view of the overall construction of one embodiment of the encapsulation tool of the present invention.
Figure 2 is a schematic view of the encapsulation tool of figure 1 in another orientation.
FIG. 3 is a schematic view of a coating material used in the encapsulation apparatus of the present invention.
FIG. 4 is a schematic diagram of the feed module and bag-in-platform configuration of the encapsulation tool of FIG. 1.
FIG. 5 is a schematic structural diagram of a film drawing and bag making module in the film wrapping apparatus shown in FIG. 1.
FIG. 6 is a schematic structural view of another direction of the film drawing and bag making module in the film wrapping apparatus shown in FIG. 1.
FIG. 7 is a schematic diagram of the construction of the film draw assembly and the film clamp assembly of the film draw and bag making module of FIG. 6.
FIG. 8 is a schematic structural view of a bag making rack of the bag making assembly in the stretch film bag making module shown in FIG. 6.
FIG. 9 is a schematic view of the bag opener assembly of the bag feeding module in the encapsulation machine of FIG. 1.
FIG. 10 is a schematic view of the pusher assembly of the bag module of the encapsulation apparatus of FIG. 1.
FIG. 11 is a schematic structural view of an envelope module in the encapsulation tool shown in FIG. 1.
FIG. 12 is a schematic view of the slug removal module of the encapsulation tool shown in FIG. 2.
Fig. 13 is a schematic view of a slug cut assembly in the slug cut module shown in fig. 12.
Figure 14 is a schematic view of the housing of the encapsulation tool of the present invention in one embodiment.
Figure 15 is a top view of the encapsulation tool of figure 1.
Fig. 16 is a schematic structural view of a bag insertion platform according to another embodiment.
Fig. 17 is an exploded view of the bag insertion platform of fig. 16 with portions removed.
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that when an element is referred to as being "mounted on" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1-2, fig. 1-2 are schematic diagrams illustrating overall structures of a film wrapping apparatus at different angles according to an embodiment of the present invention, in which the film wrapping apparatus 100 includes a feeding module 10, a film supplying module 20, a film drawing and bag making module 30, a bag feeding module 40, a bag sealing module 50, a remainder cutting module 60, a product output module 70, and a control module 80 for controlling the modules 10-70. Under the control of the control module 80, the feeding module 10 sequentially transmits the materials to be coated to the bag feeding module 40, the film feeding module 20 sequentially provides bag making film materials, the film pulling and bag making module 30 makes the bag making film materials provided by the film feeding module 20 into film bags with openings, the bag feeding module 40 props up the film bags and pushes the materials to be coated into the film bags from the openings of the film bags, then the bag sealing module 50 seals the openings of the film bags, and the excess material cutting module 60 removes excess materials such as edges and corners of the film bags to enable the film bags to be matched with the shapes of the materials to wrap the materials to form coated products. In other embodiments, the coated product may be further conveyed to an oven for baking, causing the coating to be further heat shrunk onto the material.
In this embodiment, the material to be coated is a packaging box, and the bag-making film 90 includes, as shown in fig. 3, an upper film sheet 91 and a lower film sheet 92, where the two film sheets 91 and 92 include a front end 901 and a rear end 902 along a film supply direction F, and include a first side 903 and an opposite second side 904 along a first direction a, where the first direction a is substantially perpendicular to the film supply direction F. The two diaphragms 91, 92 are joined at a front end 901 and on a second side 904 connecting the front end 901 and a rear end 902. Specifically, in one embodiment, the two membranes 91, 92 are heat-cut welded at the front end 901, and the upper and lower membranes 91, 92 are formed by bending the same membrane on the second side 904 connecting the front end 901 and the rear end 902.
In the present embodiment, the feeding module 10 is disposed in the first direction a and conveys the packing boxes in the first direction a. The infeed module 10 conveys the packages by belt, and in other embodiments, the infeed module 10 may convey the packages by various known means. The feeding module 10 includes a feeding assembly 11 and a lifting assembly 12. The bag feeding module 40 is disposed at the front end of the feeding module 10 along the first direction a, and includes a bag feeding platform 41, a bag opening assembly 42, and a material pushing assembly 43. The bag feeding platform 41 is connected to the lifting assembly 12 along the first direction a, and the lifting assembly 12 can be lifted along a second direction B perpendicular to the first direction a and the film supplying direction F under the control of the control module 80 according to the height dimension of the packaging box. Specifically, in the present embodiment, the lifting assembly 12 can be lifted between a first position where the lifting assembly 12 is substantially flush with the feeding assembly 11 to facilitate the smooth transfer of the package from the feeding assembly 11 to the lifting assembly 12, and a second position higher than the first position where the lifting assembly 12 is substantially flush with the bag insertion platform 41 or slightly higher than the bag insertion platform 41 to facilitate the smooth pushing of the package from the lifting assembly 12 into the film bag on the bag insertion platform 41. In other embodiments, the lifting assembly 12 may be slightly below the feeder module 10 in the first position and above the feeder module 10 in the second position. The bag opening assembly 42 is arranged at the front end of the bag inlet platform 41 along the first direction a, the pushing assembly 43 is arranged at the rear end of the bag inlet platform 41 and above the feeding module 10 along the first direction a, when the lifting assembly 12 is lifted to the second position, the pushing assembly 43 abuts against the packaging box on the lifting assembly 12, and the packaging box is pushed along the first direction a until the packaging box is pushed to a preset position of the film bag, for example, the bottom of the film bag. Further, in the present embodiment, the pushing assembly 43 continues to push the packaging box along the first direction a until the packaging box communicating film bag is pushed to the position of the bag sealing module 50.
In the present embodiment, the stretch film bagging module 30 includes a stretch film assembly 31, a film clamping assembly 32, and a bagging assembly 33. The film drawing assembly 31 is disposed on the film supply path and can move back and forth along the film supply direction F, so as to continuously and repeatedly draw the bag-making film material 90 out of the film supply module 20 and supply the bag-making film material to the film clamping assembly 32. The bag making assembly 33 includes a bag making platform 331 and a bag making knife assembly 332, wherein the bag making platform 331 is disposed below the path of the film drawing assembly 31 along the second direction B, and is disposed at the rear end of the bag entering platform 41 along the film supplying direction F. The bag making knife assembly 332 is disposed above the path of the film drawing assembly 31 along the second direction B and opposite to the bag making platform 331. The film clamping assembly 32 is disposed at the front end of the bag inlet platform 41 along the film supply direction F. When the film drawing assembly 31 draws a section of film material 90 to reach the position of the film clamping assembly 32 under the control of the control module 80, the film clamping assembly 32 clamps the front end 901 of the film material 90 under the control of the control module 80, the bag opening assembly 42 enters the two film sheets 91 and 92, the film drawing assembly 31 returns to the initial position, the bag making cutter assembly 332 descends under the control of the control module 80, the bag making platform 331 ascends under the control of the control module 80, the bag making cutter assembly 332 and the bag making platform 331 reach the position of the rear end 902 of the film material, and the bag making cutter assembly 332 performs hot cutting and welding on the bag making platform 331 to weld the rear end 902 of the film material, so as to make a film bag with three closed ends and one open end.
In the present embodiment, the bag sealing module 50 is disposed at the front end of the bag insertion platform 41 along the first direction a, and the excess material cutting module 60 is disposed at the front end of the bag sealing module 50 along the first direction a. The product output module 70 is disposed at the front end of the excess material cutting module 60 along the first direction a, the excess material cutting module 60 further includes a transferring component 61 and an excess material cutting component 62 (shown in fig. 13), the transferring component 61 is disposed above the region from the excess material cutting component 62 to the product output module 70, so as to facilitate transferring the packaging box loaded into the film bag between stations on the excess material cutting module 60 and transferring the packaging box from the excess material cutting module 60 to the product output module 70. After the packaging box is pushed into the film bag, the packaging box and the film bag are conveyed to the bag sealing module 50, for example, in the present embodiment, the packaging box and the film bag are pushed to the bag sealing module 50 by the pushing assembly 43, the bag sealing module 50 heat-seals the first side 903 of the film bag, then the transferring assembly 61 transfers the packaging box and the film bag between stations on the excess material cutting module 60, the excess material such as the corner is cut off to form the coated product, then the transferring assembly 61 transfers the coated product to the product output module 70, and the coated product is output from the coating equipment 1 by the product output module 70.
Referring to fig. 4, the feeding module 10 includes a feeding assembly 11 and a lifting assembly 12. One end of the infeed assembly 11 forms the inlet of the encapsulation tool 100, and the elevator assembly 12 is disposed at the other end of the infeed assembly 11. The feeding assembly 11 comprises a transmission assembly 111, a material pressing member 112, an elevation limiting frame 113, a material feeding inductor 114 and a feeding motor 115. An elevation limit bracket 113 is provided above the conveyor assembly 111 for limiting the height of material to be enrobed, such as packages, entering the enrobing apparatus 100. The height and width of the height limiting frame 113 can be adjusted to accommodate different sized materials. A ram 112 is provided at the end of the transfer assembly 111 remote from the inlet of the encapsulation tool 100 to prevent bouncing of the material to be encapsulated at the end of the transfer assembly 111. The height of the ram 112 can also be adjusted according to the size of the material. The feeding sensors 114 are arranged at two ends of the transmission assembly 111 and used for detecting materials to be coated on the transmission assembly 111. The feeding motor 115 is arranged at the bottom of the transmission assembly 111 and is used for driving the transmission assembly 111 to transmit the materials to be coated. When the feeding sensor 114 detects the material to be coated and feeds a detection signal back to the control module 80, the control module 80 starts the feeding motor 115 to realize the transmission of the material to be coated on the transmission assembly 111.
The lifting assembly 12 comprises a material blocking piece 121, a lifting cylinder 122, a width adjusting assembly 123, a lifting frame 124, a sliding rail 125 and a material separating blocking piece 126. The slide rail 125 is located at the upper part of the lifting assembly 12 and is used for conveying the material to be coated, which is conveyed by the feeding assembly 11. The material blocking member 121 is disposed at an end of the slide rail 125 far away from the feeding assembly 11, so as to prevent the material on the feeding assembly 11 from falling off the slide rail 125 due to the inertia of the material. The material separating baffle 126 is disposed at one end of the slide rail 125 close to the feeding assembly 11. The lifting frame 124 is disposed at the lower end of the slide rail 125, and is used for supporting and lifting the slide rail 125. When the lifting frame 124 is lifted, the material separating blocking piece 126 is lifted to block the subsequent material to be coated and prevent the subsequent material to be coated from entering the gap of the lifting assembly 12 to cause machine failure. The width adjustment assembly 123 is connected to the two sliding rails 125, and is configured to adjust a distance between the two sliding rails 125 to adapt to materials with different sizes. The lifting cylinder 122 is arranged at the lower part of the lifting frame 124, the lifting frame 124 is lifted through the control of the control module 80, so that the slide rail 125 positioned above the lifting frame 124 intermittently lifts between a first position and a second position, and when the lifting frame 124 is lifted to the second position, the material to be coated can be pushed into the film bag by the material pushing and bag feeding module 40. In other embodiments, the skid 125 may be replaced by other types of conveyor assemblies, such as a drive belt.
The bag feeding platform 41 is arranged at the front end of the lifting assembly 12, and the bag feeding process of the materials to be coated is completed on the bag feeding platform 41. The bag inlet platform 41 is adjustable in size to accommodate different sizes of materials, and includes a bag inlet guide rail 411, a guide rail support 412, a bag inlet base 413, an adjusting device (in this embodiment, an adjusting handwheel 414 and an adjusting screw 415), and a base 416. The two bag-in guide rails 411 are respectively arranged on the top of the two guide rail supports 412, and the two guide rail supports 412 are arranged on the base 416 and can move towards or away from each other on the base 416. An adjusting screw 415 penetrates through the two guide rail supports 412, and an adjusting hand wheel 414 is arranged at one end of the adjusting screw 415. By turning the adjusting handwheel 414, the adjusting screw 415 is rotated, so that the two rail supports 412 move on the base 416 in a direction approaching or separating from each other, thereby adjusting the distance between the two bag-in rails 411 to fit materials of different sizes. The bag inlet base 413 is provided between the two bag inlet guide rails 411, and is fixed to the base 416, and the height of the bag inlet base 413 is equal to the height of the bag inlet guide rails 411.
In this embodiment, during the process that the material to be coated is pushed to the bag feeding platform 41 from the lifting assembly 12 by the bag feeding module 40, the height of the slide rail 125 is consistent with the height of the conveying assembly 111 before the lifting frame 124 is lifted, and the height of the slide rail 125 is consistent with the height of the bag feeding guide rail 411 after the lifting frame 124 is lifted.
In addition, the bag-in guide rail 411 can move on the guide rail support 412 in a direction close to or far away from the lifting assembly 12, and the bag-in platform 41 can be adjusted in size to adapt to materials with different lengths by adjusting the distance between the bag-in guide rail 411 and the lifting assembly 12. When the length of the material is increased, the bag inlet guide rail 411 moves towards the lifting assembly 12, so that the relative distance from the rear end of the bag inlet guide rail 411 (the end of the bag inlet guide rail 411 close to the lifting assembly 12) to the preset position of the bag inlet base 413 is increased; when the length of the material is reduced, the bag inlet guide rail 411 moves away from the lifting assembly 12, and the relative distance between the rear end of the bag inlet guide rail 411 and the preset position of the bag inlet base 413 is shortened. The preset position of the bag inlet base 413 may be the front end of the bag inlet base 413, that is, one end of the bag inlet base 413 far away from the lifting assembly 12, in an embodiment, the distance between the rear end of the bag inlet guide rail 411 and the front end of the bag inlet base 413 may be manually adjusted, for example, by providing an adjusting hand wheel, driving a transmission mechanism by the adjusting hand wheel, and then driving the bag inlet guide rail 411 to move back and forth by the transmission mechanism. In another embodiment, the distance between the rear end of the bag-in guide rail 411 and the front end of the bag-in base 413 can be adjusted automatically, for example, the control module 80 obtains the length of the material inputted by the user, sends a command to an actuating assembly according to the length of the material, and drives the bag-in guide rail 411 to move back and forth through the actuating assembly.
In this embodiment, a sensing device 417 is disposed at a predetermined position of the bag inlet base 413, for example, a front end position of the bag inlet base 413, the sensing device 417 is used for sensing whether the material is completely filled into the bag, for example, a pressure sensing device is disposed at a front end position of the bag inlet base 413, when the pressure sensing device starts to sense the pressure, it indicates that the material is completely filled into the bag, a sensing signal of the pressure sensing device is transmitted to the control module 80, the control module 80 determines that the material is completely filled into the bag according to a change of the sensing signal of the pressure sensing device, or according to a pressure value obtained from the sensing signal, and thus controls the bag opening assembly 42 to release the film bag.
In other embodiments, the sensing device 417 may be disposed on another component, but the sensing device 417 is disposed at a predetermined position of the bag inlet base 413, for example, an infrared sensing device is disposed at the front end of the bag inlet base to sense whether the material is completely inserted into the bag.
Referring to fig. 5-8, the stretch film bagging module 30 includes a stretch film assembly 31, a film clamping assembly 32, a bag making assembly 33, and a support 34. The film drawing assembly 31 and the film clamping assembly 32 are slidably arranged on the bracket 34, and the bag making assembly 33 is fixedly arranged on the bracket 34.
The film drawing assembly 31 comprises a film drawing rod 311, a moving assembly 312 and a film drawing screw rod 313. One end of the film pulling rod 311 is connected with the moving component 312, and the other end is suspended, and a plurality of through holes 3111 for reducing the weight of the film pulling rod 311 are formed in the film pulling rod. In another embodiment, the membrane rod 311 is provided with a plurality of weight-reducing notches. The film-drawing rod 311 is further provided with a film-clamping notch 3112, so that the film-clamping assembly 32 can conveniently extend into the film-clamping notch 3112 to clamp the film material. The moving assembly 312 includes a first slider 3121 and a link 3122 connected to the first slider 3121. The first sliding block 3121 is connected with the film drawing screw rod 313, and the connecting piece 3122 is connected with the film drawing rod 311 and the first sliding block 3121. The film drawing screw 313 is provided on the bracket 34. When the film drawing screw rod 313 rotates, the first sliding block 3121 moves on the film drawing screw rod 313, so as to drive the film drawing rod 311 to move.
The film clamping assembly 32 comprises a film clamping device 321, a film clamping connecting plate 322, a second slide block 323 and a film clamping screw rod 324. The film clamping device 321 is arranged on the film clamping connecting plate 322, and the position of the film clamping device 321 on the film clamping connecting plate 322 can be adjusted according to the position of the film clamping notches 3112, and the number of the film clamping notches 3112 corresponds to that of the film clamping device 321. The second slider 323 is connected to one end of the film clamping connecting plate 322, and the second slider 323 is disposed on the film clamping screw rod 324. The film clamping screw rod 324 is arranged on the bracket 34. When the film drawing rod 311 sends the film to a predetermined position, the film clamping assembly 32 is activated, for example, the film clamping screw 324 rotates to drive the film clamping device 321 to move toward the film, and the film clamping device 321 opens to clamp the film from the film clamping notch 3112 when the film position is reached.
It is understood that in other embodiments, after the film clamping device 321 clamps the film material, the film clamping screw 324 rotates reversely, so that the film clamping device 321 drives the film material to move reversely to another preset position.
It is understood that in other embodiments, the film holders 321 are intermittently opened and closed in coordination with the frequency of the film pulling rod 311, the film holders 321 are opened before the film pulling rod 311 pulls a length of film to the position of the film holders 321, and the film holders 321 are closed to hold the film from the film holding notches 3112 after the film pulling rod 311 reaches the position of the film holders 321. The position of the film clamping device 321 is determined according to the length of the film bag and the position of the film-drawing bag-making module 30. Or, the other preset position where the film clamping device 321 drives the film material to move reversely to reach is determined according to the length of the film bag and the position of the film-drawing bag-making module 30.
It is understood that in another embodiment, the number of film clamping notches 3112 may not correspond to the number of film clamps 321, for example, the number of film clamps 321 is less than the number of film clamping notches 3112. In another embodiment, the number of the film clamping notches 3112 can be more or less than the number of the film clamps 321, and the film clamps 321 can be bent or turned, so that the unused film clamps 321 avoid the position of the film material.
Referring to fig. 5 and 8, the bag making assembly 33 includes a mounting frame 330, a bag making platform 331, a bag making knife assembly 332, a first power source and a second power source, wherein the bag making platform 331 is mounted on a lower portion of the mounting frame 330, and the bag making knife assembly 332 is mounted on an upper portion of the mounting frame 330. The first power source is used for driving the bag making knife assembly 332, the second power source is used for driving the bag making platform 331, in the embodiment, the first power source is a first air cylinder 333, and the second power source is a second air cylinder 334. The bag making knife assembly 332 has a film pressing member 335 and a bag making knife 336 disposed at the bottom thereof, and in the present embodiment, the film pressing member 335 is a substantially rectangular frame including an upper frame 3351, a lower frame 3352 opposite to the upper frame 3351, and a side frame 3353 connecting the upper frame 3351 and the lower frame 3352. The lower frame 3352 presses the film material during the hot cutting process of the film material, the bag making knife 336 is accommodated between the upper frame 3351 and the lower frame 3352, an opening 3354 penetrating through the upper and lower surfaces of the lower frame 3352 is formed on the lower frame 3352, and the opening 3354 is used for the bag making knife 336 to penetrate through to contact the film material and perform hot cutting. The bag making knife 336 is provided with a first heating member 3361 and a bag making knife pushing member 3362, the first heating member 3361 is used for heating the bag making knife 336, and the bag making knife pushing member 3362 is connected with the bag making knife 336 through the first heating member 3361.
The bag-making knife assembly 332 also includes a mounting member, in this embodiment a mounting plate 3321, by which the bag-making knife assembly 332 is mounted to the mounting frame 330 via the mounting plate 3321. The bagging knife assembly 332 further includes a first bagging push rod 3322, a second bagging push rod 3323, a bagging push member 3324, a push rod coupling plate 3325, and a resilient member 3326. In this embodiment, the first bagging push rod 3322, the second bagging push rod 3323, the bagging push member 3324, and the first power source together comprise a power assembly of the bagging knife assembly 332. Two ends of the bag making knife pushing piece 3362 are fixedly connected with a first bag making push rod 3322 respectively, and the first bag making push rod 3322 sequentially penetrates through the mounting plate 3321, the bag making pushing piece 3324 and the upper frame 3351 of the film pressing piece 335 from top to bottom. The first bag-making push rod 3322 is fixedly connected with the bag-making pushing piece 3324, and linear bearings are arranged between the mounting plate 3321 and the upper frame 3351 of the film pressing piece 335, so that the first bag-making push rod 3322 can move up and down under the pushing action of the bag-making pushing piece 3324. A push rod attachment plate 3325 is provided at the top of the bag blade assembly 332 for attaching and securing the top end of the first bag making push rod 3322 and, further, limiting the extent of downward movement of the first bag making push rod 3322. Two second bagging push rods 3323 are disposed between the two first bagging push rods 3322, and the second bagging push rods 3323 pass through the top of the upper frame 3351 of the mounting plate 3321, the bagging push member 3324, and the film pressing member 335 in sequence and are fixedly connected to the bagging knife push member 3362. The elastic member 3326 is sleeved on the second bag pushing rod 3323, and two ends of the elastic member 3326 respectively support the bag pushing member 3324 and the upper frame 3351 of the film pressing member 335. Linear bearings are arranged between the second bag making push rod 3323 and the mounting plate 3321 and between the second bag making push rod 3324 and the bag making pushing part 3321, so that the second bag making push rod 3323 can move up and down conveniently. In another embodiment, the second bag-making push rod 3323 is fixedly connected to the upper frame 3351 of the film pressing member 335, but not fixedly connected to other elements, and the lower end of the second bag-making push rod 3323 may be housed inside the upper frame 3351 of the film pressing member 335 or protrude from the upper frame 3351 of the film pressing member 335. In yet another embodiment, second bagging push rod 3323 is fixedly coupled to bagging push 3324 and not to other components. The first cylinder 333 is fixedly arranged on the mounting plate 3321, and a first piston rod 3331 of the first cylinder 333 is fixedly connected with the bag making pushing part 3324 and used for driving the bag making pushing part 3324 to move up and down.
It is understood that in other embodiments, bagging knife pusher 3362 can be directly coupled to bagging knife 336, or bagging knife pusher 3362 can be omitted and fixedly coupled directly to bagging knife 3324 by bagging knife 336.
It is understood that in other embodiments, the number of first bagging push rods 3322 and second bagging push rods 3323 can be one, three, or more.
It is understood that in other embodiments, the second bag making push rod 3323 may be omitted, and the elastic member 3326 is directly sleeved on the first bag making push rod 3322, in which case, the first bag making push rod 3322, the bag making push member 3324 and the first power source together constitute a power assembly of the bag making knife assembly 332.
As shown in fig. 5, the bag making platform 331 includes a mounting base, in this embodiment a mounting plate 3311, the bag making platform 331 is mounted on the mounting base 330 via the mounting plate 3311, and the bag making platform 331 further includes a film cutting platform 3312, a calibration plate 3313, a calibration piece 3314, and a third bag making push rod 3315. The cutting platform 3312 is positioned above the calibration piece 3314 in alignment with the lamination piece 335. The alignment member 3314 is disposed above the mounting plate 3311. The top ends of the two third bag-making push rods 3315 penetrate through the upper surface of the mounting plate 3311 and are fixedly connected to the two ends of the calibration plate 3313, respectively, and a linear bearing is disposed between the third bag-making push rods 3315 and the mounting plate 3311, and the linear bearing facilitates the third bag-making push rods 3315 to move up and down on the mounting plate 3311. The second cylinder 334 is disposed on the mounting plate 3311, and in the present embodiment, the second cylinder 334 is mounted below the mounting plate 3311, and the second piston rod 3341 of the second cylinder 334 is floatingly coupled to the middle of the calibration plate 3313. Since the two ends of the alignment plate 3313 are fixedly connected to the third bag push rod 3315, the floating connection of the second piston rod 3341 to the middle of the alignment plate 3313 prevents over-positioning of the alignment plate 3313. The middle portion of the film cutting platform 3312 is rotatably attached to the calibration plate 3313. The two ends of the calibrating plate 3313 are respectively provided with a calibrating piece 3314, and the calibrating pieces 3314 are against the end of the film cutting platform 3312 for adjusting the horizontal position of the film cutting platform 3312.
In this embodiment, the second cylinder 334 and the second piston rod 3341 form a power assembly of the bag making platform 331, and in other embodiments, other intermediate mechanisms, such as a connecting mechanism, a transmission mechanism, etc., may be further disposed between the second piston rod 3341 and the calibration plate 3313, so that the power assembly of the bag making platform 331 may further include these intermediate mechanisms.
The bag-making process is described below in connection with a stretch film bag-making module 30.
The film drawing assembly 31 draws a section of film material along the film supply direction F under the control of the control module 80, passes through the bag making assembly 33, and then is sent to the position of the film clamping assembly 32. The film clamping assembly 32 clamps the front end of the film under the control of the control module 80, the rear end of the film is positioned between the lower frame 3352 of the film pressing member 335 and the film cutting platform 3312, at this time, the film pulling assembly 31 retracts to the initial position, the first air cylinder 333 and the second air cylinder 334 are started, the first piston rod 3331 pushes the bag making pushing member 3324, the bag making pushing member 3324 pushes the bag making knife 336 to move downwards, and the film pressing member 335 moves downwards along with the bag making knife 336 under the action of gravity. Under the control of the control module 80, the film pressing member 335 and the film cutting platform 3312 both move to the position of the film, the film pressing member 335 presses the film against the film cutting platform 3312, at this time, under the control of the control module 80, the first piston rod 3331 of the first air cylinder 333 continues to push the bag making pushing member 3324 to move downwards, and since the elastic member 3326 has a deformation amount along the moving direction of the power assembly, the bag making pushing member 3324 compresses the elastic member 3326, so that the bag making knife 336 has a space to move downwards further, so that the bag making pushing member 3324, under the push of the first piston rod 3331, finally pushes the bag making knife 336 out of the opening 3354 of the lower frame 3352 of the film pressing member 335 to contact the film, and performs heat sealing and cutting on the film, and thus, the film bag with an opening on one side is made. The film bag is placed on top of bag-in platform 41, and bag-in platform 41 is positioned between bag-making assembly 33 and film-clamping assembly 32.
Referring to fig. 9 and 10, the bag feeding module 40 includes a bag opening assembly 42 and a pushing assembly 43 in addition to the bag feeding platform 41. The main bodies of the bag opening assembly 42 and the pushing assembly 43 are respectively arranged at two sides of the feeding module 10.
Referring to fig. 9, the bag opening assembly 42 includes a film bag holding assembly 421, a bag opening plate 422, a bag opening rod 423, a bag opening frame 424 and a bag opening driving device 425. One end of the bag opening rod 423 is arranged on the bag opening frame 424, and the other end is suspended. The bag opening lever 423 includes a first bag opening lever 4231 and a second bag opening lever 4232. The four bag opening sheets 422 are symmetrically arranged on the first bag opening rod 4231 and the second bag opening rod 4232. The position of the bag opening piece 422 on the bag opening rod 423 can be adjusted. The membrane bag gripper assembly 421 comprises a first membrane bag gripper assembly 4211 disposed on a first bag opening rod 4231 and a second membrane bag gripper assembly 4212 disposed on a second bag opening rod 4232. The number and positions of the film bag holding members 421 correspond to those of the bag opening pieces 422. In one embodiment, the mounting portion (not shown) of the membrane bag holding assembly 421 is at least partially embedded in the mounting portion (not shown) of the corresponding bag opening piece 422, or the mounting portion of the bag opening piece 422 is at least partially embedded in the mounting portion of the corresponding membrane bag holding assembly 421, so that the two are in position correspondence regardless of movement. The two first film bag clamping assemblies 4211 are arranged on the connecting shaft 4213 through mounting portions, the connecting shaft 4213 is axially arranged along the first bag opening rod 4231, two ends of the connecting shaft 4213 are fixed on the first bag opening rod 4231 through fixing seats (not marked), the connecting shaft 4213 can be driven to rotate by the film clamping cylinder 4214, and therefore the first film bag clamping assemblies 4211 are driven to rotate, so that the clamping ends (not marked) of the first film bag clamping assemblies 4211 are close to or far away from the corresponding bag opening pieces 422, and clamping and loosening of film materials are achieved. The second membrane bag clamping assembly 4212 is connected to a piston rod of an air cylinder, and the second membrane bag clamping assembly 4212 is close to or far away from the corresponding bag opening piece 422 through the up-and-down movement of the piston rod of the air cylinder, so that the clamping and the loosening of the membrane material are realized. It will be appreciated that in other embodiments, the first and second membrane bag gripper assemblies 4211, 4212 may be constructed, mounted and driven in the same manner, for example, the second membrane bag gripper assembly 4212 may be constructed, mounted and driven in the same manner as the first membrane bag gripper assembly 4211. The first bag opening rod 4231 is fixedly arranged at the upper part of the bag opening frame 424, the second bag opening rod 4232 is slidably arranged on the bag opening frame 424, and the first bag opening rod 4231 and the second bag opening rod 4232 are arranged in the same plane. The bottom of the bag opening frame 424 is provided with a bag opening lifting motor 4241 for driving the second bag opening rod 4232 to slide. The bag opening frame 424 can be driven by the bag opening driving device 425 to move up and down along the second direction B, the bag opening driving device 425, the bag opening lifting motor 4241, the film clamping cylinder 4214 and the like are collectively referred to as bag opening power components in the embodiment, the bag opening power components are electrically connected with the control module 80, and the bag opening frame 424 is driven by the control module 80 to move up and down, the second bag opening rod 4232 is driven to move up and down, the adjacent bag opening pieces 422 are unfolded or folded, the first and second film bag clamping components 4211 and 4212 are clamped or loosened, and the like, so that the bag opening frame 424 is suitable for coating of materials to be coated with different sizes. The bag opening assembly 42 further comprises a blowing assembly (not shown) for blowing air into the opening of the film bag to prevent the upper and lower films of the film bag from adhering to each other. In one embodiment, the blowing assembly may be disposed between two adjacent bag opening sheets 422 towards the opening of the film bag, for example, the blowing assembly is disposed on the first bag opening rod 4231 and/or the second bag opening rod 4232 between two adjacent bag opening sheets 422 on the first bag opening rod 4231 and/or the second bag opening rod 4232. In another embodiment, the blow down assembly may be disposed on one or more of the bag opening pieces 422, disposed toward the film bag opening.
Before opening the bag, the first bag opening rod 4231 and the second bag opening rod 4232 are closed, and correspondingly, the bag opening sheet 422 on the first bag opening rod 4231 and the bag opening sheet 422 on the second bag opening rod 4232 are closed or attached. After the film clamping assembly 32 clamps the film material and the film pulling rod 311 retracts to the initial position, the bag opening driving device 425 drives the bag opening frame 424 to enable the suspended end of the bag opening rod 423 to face the film material opening, then the front panel of the bag opening frame 424 drives the bag opening rod 423 to move forwards to enable the bag opening sheet 422 to be inserted into the two-layer film material, the first film bag clamping assembly 4211 is driven by the film clamping cylinder 4214 to press the corresponding bag opening sheet to clamp the upper layer film material, and meanwhile the second film bag clamping assembly 4212 clamps the lower layer film material with the corresponding bag opening sheet. After the bag making assembly 33 completes heat sealing and cutting of the film material, the bag opening lifting motor 4241 controls the second bag opening rod 4232 to move to a preset position in a direction away from the first bag opening rod 4231, so that the bag opening sheet 422 opens the film bag. Then the air blowing assembly is started under the control of the control module 80 and blows air to the film bag, so that the upper film material and the lower film material of the film bag are prevented from being attached.
Referring to fig. 10, the pushing assembly 43 includes a pushing body 431, a pushing rod 432, a pushing guide 433, a pushing driving device 434, a first motor 435, and a second motor 436. A sliding guide rail (not shown) is arranged on the material pushing main body 431 along a direction parallel to the film feeding direction F, one end of each material pushing rod 432 is arranged on the sliding guide rail and can be driven to move along the sliding guide rail, in the present embodiment, the number of the material pushing rods 432 is a pair, and the distance between the pair of material pushing rods 432 can be adjusted according to the width of the material to be coated, for example, manually or controlled by the control module 80, and the material pushing rods 432 are moved on the sliding guide rail to adjust the distance between the material pushing rods 432. One side of each material pushing rod 432, which is far away from the other material pushing rod 432, is provided with a bag opening rod 4321, and the two bag opening rods 4321 are used for opening two ends of a membrane bag. Specifically, in the present embodiment, one end of each bag supporting rod 4321 is disposed on the sliding guide rail, and each bag supporting rod 4321 can be driven to move along the sliding guide rail to approach or separate from the material pushing rod 432. A receiving groove 4322 is formed on a side of each pusher bar 432 away from the other pusher bar 432, and the receiving groove 4322 is used for receiving or partially receiving the bag supporting bar 4321 when the bag supporting bar 4321 approaches. It is understood that in other embodiments, one end of each bag supporting rod 4321 can be disposed on another sliding rail, i.e. the sliding rail of the bag supporting rod 4321 is not the same as the sliding rail of the pusher rod 432.
A first motor 435 and a second motor 436 are provided on the pusher body 431. The first motor 435 is used for controlling the material pushing rods 432 to move closer to and away from each other under the control of the control module 80, so as to adjust the distance between the two material pushing rods 432, thereby adapting to materials to be coated with different sizes. The second motor 436 is used to control the two bag supporting rods 4321 to move closer to or away from the pusher bar 432. The pushing rod 432 is further provided at an end thereof with an elastic member, such as a spring (not shown) and a sensor (not shown), the elastic member is compressed during the pushing process of the pushing rod 432, and the sensor senses the amount of compression of the elastic member to obtain a pressure applied to the elastic member, or the sensor directly senses the pressure applied to the elastic member. The sensor sends a sensing signal to the control module 80, and when the sensor detects that the pressure applied to the elastic element exceeds a preset range in the process of pushing materials into the bag, the control module 80 judges that the materials are not normally put into the bag and controls an alarm unit (not shown) to send out an alarm signal. In this embodiment, one end of the pushing body 431 is slidably disposed on the pushing guide rail 433, the other end is suspended above the feeding module 10, the pushing guide rail 433 is disposed on one side of the feeding module 10 along the first direction a, and the pushing driving device 434 controls the pushing body 431 to move along the pushing guide rail 433, so as to drive the pushing rod 432 to move, so as to push the material into the film bag.
After the film bag is opened by the bag opening assembly 42, the pushing driving device 434 is started, the pushing rod 432 pushes the material to be coated on the lifting assembly 12 forward, so that the material passes through between the first bag opening rod 4231 and the second bag opening rod 4232 and enters the film bag. The bag holding assembly 421 then releases the bag under the control of the control module 80, and the pusher rod 432 continues to push the bag material forward to the bag sealing module 50.
In the present embodiment, the pushing drive device 434, the first motor 435, the second motor 436, and the connecting mechanism or the transmission mechanism connected thereto are collectively referred to as a pushing power assembly.
Referring to FIG. 11, the envelope module 50 includes an upper envelope assembly 51 and a lower envelope assembly 52. The upper bag sealing assembly 51 and the lower bag sealing assembly 52 are arranged at intervals along the second direction B, the upper bag sealing assembly 51 is located above the material, and the lower bag sealing assembly 52 is located below the material.
The upper bag sealing assembly 51 includes a mounting frame 511, a first bag sealing push rod 512, a second bag sealing push rod 513, a bag sealing knife protector 514, a bag sealing knife 515, a bag sealing knife mounting plate 516, a second heating member 517, and a first bag sealing cylinder 53. The top end of the mounting frame 511 is provided with a fixing plate 5111, the first bag sealing cylinder 53 is arranged in the middle of the fixing plate 5111, a piston rod of the first bag sealing cylinder 53 is connected with a bag sealing push plate 531, and the bag sealing push plate 531 is located below the fixing plate 5111. Two sides of the first bag sealing cylinder 53 are respectively provided with a first bag sealing push rod 512, a connecting plate 5121 is connected with the top ends of the two first bag sealing push rods 512, and the lower end of the first bag sealing push rod 512 sequentially penetrates through the top ends of the bag sealing push plate 531 and the bag sealing knife protection piece 514 and is fixedly connected with the bag sealing push plate 531 and the bag sealing knife mounting plate 516. An elastic member is further disposed between the bag closing push plate 531 and the bag closing knife mounting plate 516, in this embodiment, the elastic member is a spring 5122 (hereinafter referred to as "bag closing spring 5122"), and the bag closing spring 5122 is sleeved on the first bag closing push rod 512. The bag closing knife 515 and the bag closing knife mounting plate 516 are accommodated in the bag closing knife protector 514, and the bag closing knife 515 can be pushed by the first bag closing push rod 512 to pass through a slit on the lower bottom plate of the bag closing knife protector 514. The second bag sealing push rod 513 is fixedly disposed on the bag sealing push plate 531, and a lower portion of the second bag sealing push rod 513 passes through the bag sealing push plate 531 to be fixedly connected with the upper top plate of the bag sealing knife protection member 514. A second heating member 517 is disposed between the envelope knife 515 and the envelope knife mounting plate 516 for heating the envelope knife 515.
The lower bag-sealing assembly 52 comprises a bag-sealing platform 521, a bag-sealing base 522, a residue suction cup 523, a blowing member 524 and a second bag-sealing cylinder 54. An envelope platform 521 is disposed on top of the envelope base 522, and an envelope knife 515 is parallel to the envelope platform 521. The upper and lower bag sealing assemblies 51, 52 are aligned, and in particular, the lower floor of the bag sealer blade guard 514 is aligned with the bag sealing platform 521. The side of the bag sealing base 522 facing the bag inlet platform 41 is provided with a residue suction cup 523, a blowing member 524 and a second bag sealing cylinder 54. Two air movers 524 are positioned on the upper portion of the envelope base 522 slightly below the envelope platform 521. The two residue suction cups 523 are fixedly connected to a rotating shaft 5231, and the rotating shaft 5231 is rotatably provided on the upper portion of the envelope base 522. One end of the rotating shaft 5231 is connected to a third bag cylinder 5232, and the third bag cylinder 5232 can rotate the rotating shaft 5231. A second envelope cylinder 54 is provided at the lower end of the envelope base 522 for controlling the up-and-down movement of the envelope platform 521.
The material pushing assembly 43 pushes the material filled into the film bag to the bag sealing module 50, so that the material passes through the space between the upper bag sealing assembly 51 and the lower bag sealing assembly 52, then the bag supporting rod 4321 extends out from two sides of the material pushing rod 432, the material pushing assembly 43 returns after the opening of the film bag is supported to be flat, the opening of the film bag is positioned between the upper bag sealing assembly 51 and the lower bag sealing assembly 52, and one side of the material opposite to the opening of the film bag is abutted to the excess material cutting module 60. The control module 80 then controls the activation of the first and second bagging cylinders 53, 54. The piston rod of the first bag sealing cylinder 53 pushes the bag sealing push plate 531 to move downward, so as to drive the first bag sealing push rod 512 and the bag sealing knife protection member 514 to move downward. The second bag-sealing cylinder 54 drives the bag-sealing platform 521 to ascend until the bag-sealing platform 521 is pressed against the lower bottom plate of the bag-sealing knife protection member 514, at this time, the opening of the bag is pressed, the piston rod of the first bag-sealing cylinder 53 continues to push the bag-sealing push plate 531 to move downwards, at this time, the bag-sealing spring 5122 is compressed, and the bag-sealing knife 515 and the first bag-sealing push rod continue to move downwards. The bag sealing knife 515 penetrates through a gap on the lower bottom plate of the bag sealing knife protection piece 514 to reach the bag sealing platform 521, so that the sealing of the opening of the film bag and the cutting of the excess material of the opening are realized, and the bag sealing knife 515 is preheated by the second heating piece 517 before use. When the bag sealing platform 521 rises, the rotating shaft 5231 is also driven by the third bag sealing cylinder 5232 to rotate, so that the residue suction cup 523 turns to the vertical direction to suck the opening residue. After the film bag is heat-sealed, the first bag sealing air cylinder 53 and the second bag sealing air cylinder 54 drive the upper bag sealing assembly 51 and the lower bag sealing assembly 52 to return to the initial positions again under the control of the control module 80, specifically, the bag sealing knife 515 and the bag sealing knife protection 514 move upwards to return to the initial positions, the bag sealing platform 521 moves downwards to return to the initial positions, and the rotating shaft 5231 rotates in the opposite direction to bring the residue suction cup 523 with the opening residue to return to the horizontal position. After the excess material sucker 523 returns to the initial position, the opening excess material is opposite to the air blowing piece 524, the air blowing piece 524 is aligned to the opening excess material to blow air under the control of the control module, and meanwhile, the control module 80 releases the adsorption power of the excess material sucker 523 to enable the opening excess material to fall off from the excess material sucker 523.
Referring to fig. 12 and 13, the residue removing module 60 includes a transferring assembly 61 and a residue removing assembly 62.
The transfer assembly 61 is provided on the discard cutting assembly 62, and includes a transfer mounting frame 611, a moving bracket 612, and a transfer claw grip 613. The moving bracket 612 is slidably provided on the cross beam of the transplant mounting frame 611. In this embodiment, the number of transplanting claw grip 613 is two. Transplanting claw holder 613 is provided at the lower end of transplanting mounting frame 611, and moving holder 612 controls transplanting claw holder 613 to move horizontally or vertically on transplanting mounting frame 611, and also controls transplanting claw holder 613 to rotate. The width of the transplanting claw holder 613 may be adjusted according to the width of the packing material.
The residue cutting assembly 62 includes a positioning block 621, a film smoothing member (not shown), and a cutter assembly 623. In this embodiment, there are four positioning blocks 621, and the number of the cutter assemblies 623 corresponds to that of the positioning blocks 621. The middle of the four positioning blocks 621 is a cutting station, and the film smoothing pieces are arranged on two sides of the cutting station and used for smoothing redundant film materials at material corners on the side faces of the positioning blocks 621. Each cutter assembly 623 corresponds to one positioning block 621. For convenience of description, the four positioning blocks 621 are named as a first positioning block 6211, a second positioning block 6212, a third positioning block 6213, and a fourth positioning block 6214. When the film bag is sealed, two corners of one side of the material opposite to the opening respectively support against the first positioning block 6211 and the second positioning block 6212. Then the film smoothing member moves towards the first positioning block 6211 and the second positioning block 6212 along the two side edges of the packaging material, so as to smooth the excess materials which are propped against the two corners of the first positioning block 6211 and the second positioning block 6212, and then the cutter assembly 623 moves towards the positioning block 621, so as to cut off the excess materials at the two corners. Then, the coated materials are clamped by the transplanting claw clamp 613 of the transferring assembly 61, the materials are placed in the cutting station, the other two corners of the coated materials respectively abut against the third positioning block 6213 and the fourth positioning block 6214, the film smoothing member smoothes the excess materials on the third positioning block 6213 and the fourth positioning block 6214 again, then the cutter assembly 623 finishes cutting the excess materials, and at this time, the excess materials of the four corners of the coated materials are cut off to form a coated product. The cut residue falls from a waste discharge port (not shown) on the positioning block 621 to a waste recovery facility at the bottom of the encapsulation facility 100. The coated product with the four corner remnants cut off is clamped by the transplanting claw clamp 613 again, and is put to the product output module 70, and the product is sent out of the coating apparatus 100 by the product output module 70.
Referring to fig. 14, the control module 80 includes a display device 81, a general controller (not shown), and a control switch 83. Display 81 and control switch 83 are disposed on housing 200 of encapsulation tool 100. The display device 81 is used for displaying the position of the materials in the coating equipment 100 and the working condition of each module, and the control switch 83 is used for controlling the starting or stopping of the machine and adjusting the heating temperature of the cutting knife. The general controller is disposed within the capsule machine 100 and is electrically connected to the other modules for controlling the operation of the various modules in the capsule machine 100.
The material after being coated is sent into a thermal shrinkage furnace after coming out of the coating equipment 100, and the coating material on the material is further tightly attached to the material after thermal shrinkage.
Referring to fig. 15, the encapsulation process of the encapsulation tool 100 is described fully below:
step one, the film wrapping equipment 100 is started, and the film supply module 20 sends the film material to the film drawing and bag making module 30.
Specifically, the control switch 83 is turned on, and the overall controller 82 controls the film supply module 20 to start operating. The film supply module 20 transfers the film material.
In the second step, the film-drawing bag-making module 30 cuts and seals the film material under the control of the control module 80 to make a film bag with an opening on one side.
Specifically, the general controller 82 controls the film pulling assembly 31 to pull the film material to the film clamping assembly 32, then controls the film clamping assembly 32 to clamp the film material and pull the film material to the preset position, and meanwhile, the film pulling assembly 31 returns to the initial position. The film is then compressed and fixed by the bag platform 331 and the bag knife assembly 332 of the bag making assembly 33, and the bag making knife 336 heat-cuts and seals the film to produce a film bag with an opening on one side. The openings of the film bags face the feed module 10 and the push-in bag module 40.
And step three, when the film supplying module 20 feeds the film, the material to be coated is fed to the bag feeding station by the feeding module 10.
Specifically, the feeding assembly 11 feeds the material to be coated into the coating machine 100, and then the lifting assembly 12 lifts the material to be coated to reach the bagging station.
Step four, after the film bag making module 30 completes the making of the film bag, the control module 80 controls the bag opening assembly 42 of the bag entering module 40 to open the film bag, and then the material pushing assembly 43 pushes the material to be coated into the bag from the opening of the film bag.
Specifically, after the film clamping assembly 32 clamps the film material and the film drawing rod 311 retracts to the initial position, the bag opening sheet 422 of the bag opening assembly 42 is inserted into the two-layer film material, then the film bag clamping assembly 421 clamps the upper and lower layer film materials, and after the bag making assembly 33 completes heat sealing and cutting of the film material, the bag opening lifting motor 4241 of the bag opening assembly 42 controls the second bag opening rod 4232 to move away from the first bag opening rod 4231, so that the bag opening sheet 422 opens the film bag. Then, the pushing driving device 434 of the pushing assembly 43 is activated, and the pushing rod 432 pushes the material to be coated on the lifting assembly 12 forward, and the material passes through between the first bag opening rod 4231 and the second bag opening rod 4232 and enters into the film bag. The bag holding assembly 421 then releases the bag and the pusher rod 432 continues to push the bag material forward to the bag sealing module 50.
Step five, the control module 80 controls the bag sealing module 50 to seal the opening of the film bag and cut off the excess material of the opening, and simultaneously the excess material cutting module 60 cuts off other excess materials of the packaging material.
Specifically, when the material loaded into the film bag is pushed to the bag sealing module 50, the side of the packaging material opposite to the opening of the film bag abuts against the two positioning blocks 621 of the residue removing module 60. The upper bag-sealing unit 51 and the lower bag-sealing unit 52 of the bag-sealing module 50 perform heat cutting and sealing of the film bag opening, and the residue-cutting unit 62 of the residue-cutting module 60 cuts off the residue of the packaging material on one side.
After the leftover materials of the edges and corners of one side of the packaging materials are cut off, the control module 80 controls the transferring component 61 to place the materials into the cutting station, the other side of the materials with the leftover materials is abutted against the third positioning block 6213 and the fourth positioning block 6214, then the leftover materials are cut off by the leftover material cutting component 62, and the transferring component 61 sends the materials to the product output module 70. Product output module 70 conveys the packaged material out of encapsulation tool 100.
And step six, feeding the material subjected to film coating into a thermal shrinkage furnace, and enabling the film material on the material to be further tightly attached to the material through thermal shrinkage.
It will be appreciated that the bag opening sheet 422 of the bag opening assembly 42 may extend between the two film sheets 91, 92 after the film is pulled by the stretch film bag making module 30 and before the bag making assembly reaches the film.
Referring to fig. 16 and 17, which are schematic views of another embodiment of the bag inlet platform 44, the size of the bag inlet platform 44 can be adjusted to accommodate different sizes of materials, and the bag inlet platform comprises a base 441, a bag inlet base 442, a connecting belt 443, elastic devices 444 of the connecting belt disposed on two sides of the connecting belt, and an adjusting member 445 of the bag inlet base. The bag inlet base 442 is provided on the top of the base 441, and bag inlet guide plates 4421 are provided on both sides thereof. The width between the bag-in guide plates 4421 can be adjusted according to the width of the packaged materials. The tape 443 has one end connected to the bag inlet abutment 442 and the other end offset from the direction of material movement (i.e., from the plane of the bag inlet abutment 442) and secured to a fastener strip 446. The belt elastic device 444 includes a guiding post 4441 and an elastic member 4442 sleeved on the guiding post 4441, which is a spring in the present embodiment, for maintaining the tension of the belt 443. Through holes 4461 are formed at both ends of the fixing bar 446, so that one end of the guiding column 4441 can pass through the through hole 4461 and be fixed on a fixing seat 447. The other end of the guide 4441 is fixed to a support 448.
The inlet base adjusting member 445 is provided on the base 441 and is connected to the inlet base 442, and the position of the inlet base 442 can be adjusted in the direction in which the material to be packaged is pushed. When the length of the material to be packaged is greater than the length of the bag inlet base 442, the bag inlet base platform adjusting member 445 drives the bag inlet base 442 to move along the material pushing direction. At this time, the connecting belt 443 is pulled, the fixing strip 446 moves along with the connecting belt 443 and compresses the elastic member 4442, and the portion of the connecting belt 443, which is close to the bag inlet base 442, is pulled into the material pushing direction to make up for the shortage of the length of the bag inlet base 442, so that the size of the bag inlet platform 44 is adjustable, and the package material is prevented from falling off in the material pushing process.
In the present embodiment, the connecting belt 443 is disposed in a substantially Z-shape, and rollers are disposed at positions where the extending direction of the connecting belt 443 is changed, that is, at corner positions, to maintain the tension of the connecting belt 443. In other embodiments, the docking belt 443 may also be disposed in an inverted L-shaped or inverted L-like arrangement.
In this embodiment, a sensing device 449 is disposed at a predetermined position corresponding to the bagging base 442, for example, at a front end position of the bagging base 442, and is used for sensing whether the material is completely bagged. When the bag entering base 442 is adjusted in position according to the length of the materials to be packaged, the sensing device 449 moves along with the bag entering base 442, so that the sensing device 449 can accurately sense whether the materials are completely put into the bag corresponding to the materials to be packaged with different sizes.
In summary, the present invention relates to a film wrapping apparatus and a film-drawing bag-making module, a bag-entering module, a bag-sealing module included in the film wrapping apparatus, and various methods related thereto, such as a film-drawing bag-making method, a bag-entering control method, a bag-entering and sealing control method, and the like. The bag entering control method mainly comprises the following steps: starting the film pulling assembly and controlling the film pulling assembly to pull out a section of film material to the bag inlet platform; starting the bag opening assembly and controlling a bag opening sheet of the bag opening assembly to extend between the upper membrane sheet and the lower membrane sheet; controlling the film drawing assembly to return to the initial position; starting and controlling the bag-making assembly to thermally cut the rear end of the film material to form a film bag with an opening at one side; a film bag clamping assembly of the bag opening assembly is controlled to be matched with the bag opening sheet to clamp the upper and lower diaphragms of the film bag; controlling a bag opening rod of the bag opening assembly to move so as to drive the bag opening sheet and the film bag clamping assembly to move to a preset position so as to open the opening of the film bag; conveying the material to be coated to the position close to the opening of the film bag; and starting and controlling the material pushing assembly to push the material into the film bag. Further, the bag entering control method can also comprise the following steps: judging whether the materials are completely bagged, and controlling the membrane bag clamping assembly to loosen the upper membrane and the lower membrane of the membrane bag after the materials are completely bagged; adjusting the size of the bag feeding platform according to the size of the material; and blowing air to the opening of the film bag in the process of opening the opening of the film bag.
According to the bag feeding module, the bag feeding control method and the bag wrapping equipment, the bag feeding process of materials is automatically controlled, the bag wrapping efficiency and the bag wrapping quality can be improved, and the bag wrapping module, the bag feeding control method and the bag wrapping equipment can be used for wrapping materials with different sizes and shapes. The coating equipment provided by the invention can continuously and fully automatically coat the packaging material, and not only can save coating materials, but also greatly improves the coating quality and greatly reduces the labor intensity of operators because the coating equipment reduces the influence of human factors.
It should be understood by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as a limitation of the present invention, and that suitable changes and modifications of the above embodiments are within the scope of the claimed invention as long as they are within the spirit and scope of the present invention.

Claims (9)

1. The bag feeding module is characterized by comprising a bag feeding platform, a bag opening assembly and a material pushing assembly, wherein the bag feeding platform is used for placing a film bag, and the opening of the film bag faces to the rear end of the bag feeding platform; the bag opening assembly and the material pushing assembly are respectively arranged on two sides of the rear end of the bag feeding platform; the bag feeding platform comprises two parallel bag feeding guide rails and a guide rail support for supporting the bag feeding guide rails, the two bag feeding guide rails are respectively arranged at the tops of the guide rail support, the two bag feeding guide rails can be driven to adjust the distance between the two bag feeding guide rails so as to be suitable for materials with different sizes, the bag opening assembly comprises a bag opening piece, a film bag clamping assembly, a bag opening rod, a bag opening frame and a bag opening power assembly for driving the bag opening piece, the film bag clamping assembly, the bag opening rod and the bag opening frame, the bag opening piece and the film bag clamping assembly are arranged on the bag opening rod, one end of the bag opening rod is arranged on the bag opening frame, the bag opening piece extends into an opening of the film bag under the driving of the bag opening power assembly, the film bag clamping assembly cooperates with the bag opening piece to respectively clamp upper and lower films of the film bag after the bag opening piece extends into the opening of the film bag, the bag opening rod drives the bag opening sheet and the film bag clamping assembly to move to a preset position so as to open the film bag opening; the material pushing assembly comprises a material pushing guide rail, a material pushing main body arranged on the material pushing guide rail, a material pushing rod arranged on the material pushing main body and towards the bag entering platform, and a driving unit, the material pushing main body and the material pushing power assembly of the material pushing main body are driven by the material pushing power assembly, the material pushing main body drives the material pushing rod to move towards the bag entering platform on the material pushing guide rail, and the material pushing main body corresponds to a material to be coated, placed in a film bag opening, of the film bag and pushes the film bag.
2. The bag module of claim 1, wherein the bag opening assembly further comprises a blowing assembly, and the blowing assembly is used for blowing air to the opening of the film bag during the bag opening process so as to prevent the upper film material and the lower film material of the film bag from adhering to each other.
3. The bag-in module of claim 1, wherein the bag-in platform further comprises a bag-in base, a sensing device is disposed at a predetermined position corresponding to the bag-in base, the sensing device is used for sensing whether the material is completely pushed into the film bag, and the bag-opening power assembly drives the film bag clamping assembly to release the upper and lower films of the film bag when the material is completely pushed into the film bag.
4. The bag-in module of claim 3, wherein the bag-in base is fixed between the bag-in guide rails, and the bag-in guide rails are driven to move on the guide rail supports to adjust the distance from the end of the bag-in guide rail near the material to the preset position of the bag-in base according to the size of the material.
5. The bag-in module of claim 3, wherein the bag-in platform further comprises a connecting belt and connecting belt elastic devices disposed on two sides of the connecting belt, one end of the connecting belt is connected with the bag-in base station, the other end of the connecting belt deviates from the plane of the bag-in base station and is fixed on a fixing strip, each connecting belt elastic device is disposed between the fixing strip and a support, the bag-in base station can be pulled to adapt to the materials with different sizes, the connecting belt is pulled when the bag-in base station is pulled, the fixing strip is pulled by the connecting belt, and the fixing strip moves and compresses the connecting belt elastic devices, so that the part of the connecting belt close to the bag-in base station is pulled into the plane of the bag-in base station to adapt to the sizes of the materials.
6. A bag feeding control method is characterized by comprising the following steps:
adjusting the size of a bagging platform according to the size of a material to be coated;
starting a film pulling assembly and controlling the film pulling assembly to pull out a section of film material to the bag entering platform, wherein the film material comprises an upper film sheet and a lower film sheet, and the upper film sheet and the lower film sheet are jointed with one side edge of the film material at the front end of the film material;
starting a bag opening assembly and controlling a bag opening sheet of the bag opening assembly to extend into the space between the upper membrane and the lower membrane;
controlling the film drawing assembly to return to an initial position;
starting and controlling a bag-making assembly to hot-cut the rear end of the film material to form a film bag with an opening at one side;
controlling a membrane bag clamping assembly of the bag opening assembly to be matched with the bag opening sheet to clamp the upper membrane sheet and the lower membrane sheet of the membrane bag;
controlling a bag opening rod of the bag opening assembly to move so as to drive the bag opening sheet and the film bag clamping assembly to move to a preset position so as to open the film bag opening;
conveying the material adjacent to the film bag opening; and
and starting and controlling a material pushing assembly to push the material into the film bag.
7. The bag inlet control method according to claim 6, further comprising: and judging whether the materials are completely bagged, and controlling the membrane bag clamping assembly to loosen the upper membrane and the lower membrane of the membrane bag after the materials are completely bagged.
8. The bag inlet control method according to claim 6, further comprising: blowing air to the opening of the film bag in the process of opening the opening of the film bag.
9. An encapsulation tool, wherein the encapsulation tool comprises the bag-in module of claims 1-5.
CN201811075138.2A 2018-09-14 2018-09-14 Bag feeding module, bag feeding control method and film coating equipment Active CN109178491B (en)

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